Modified asphalt freezing demolding device

By setting spray rings and heat insulation covers for spraying cooling gas on the conveyor belt, combined with blower units and air ducts, the problem of slow cooling speed of traditional asphalt is solved, achieving rapid curing and efficient demolding.

CN224074795UActive Publication Date: 2026-04-03WUXI ZHONGXING BEIDOU NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional asphalt cooling methods are slow, resulting in low mold utilization and inability to demold quickly.

Method used

The mold is driven by a conveyor belt through a spray ring and insulation cover that spray cooling gas, combined with a blower unit and an exhaust mechanism, to achieve rapid freezing and solidification and cyclic cooling, thereby reducing the loss of cold air.

Benefits of technology

It enables rapid curing of asphalt, facilitates demolding, and improves mold utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a modified asphalt freezing demoulding device, which relates to the field of asphalt products, and comprises a transmission belt and a mould, the mould is placed above the transmission belt and moves along with the transmission belt, the outer ring of the transmission belt is provided with a spray ring for spraying cooling gas, and the spray ring is provided with a spray nozzle. The outer circle of a spraying ring of the conveying belt is wrapped with a heat preservation cover, an air inducing mechanism is arranged at the position, away from the spraying ring, of the heat preservation cover, the conveying belt is partially located in the heat preservation cover and partially located on the outer side of the heat preservation cover, air blowing units are arranged at an inlet and an outlet of the heat preservation cover, and the air direction of the air blowing units points to the center of the heat preservation cover. According to the modified asphalt freezing demolding device, asphalt is arranged in a mold, the mold is placed above a conveying belt, the conveying belt can convey the mold into a heat preservation cover, and a spraying ring for spraying cold air is arranged in the heat preservation cover; and the mold and the asphalt in the mold are frozen through the sprayed cold air, so that the asphalt can be cured, and demolding is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of asphalt product technology, specifically a modified asphalt freeze-demolding device. Background Technology

[0002] Asphalt paving bricks are made by uniformly mixing liquid asphalt with an appropriate amount of aggregates (such as crushed stone and sand) to form an asphalt mixture. This mixture is then poured into molds of a specific shape and shaped using processes such as vibration and compaction. Modified asphalt can better bond with aggregates, making the paving brick structure more stable. For example, adding modifiers such as anti-stripping agents can enhance the adhesion between the asphalt and the aggregate surface, effectively preventing aggregates from detaching from the paving bricks and improving the overall quality and service life of the paving bricks. They are mainly used for paving roads, squares, parking lots, and other similar locations. Because asphalt paving bricks have good wear resistance, anti-slip properties, and impermeability, they can withstand the loads of vehicles and pedestrians while also effectively draining water, making them widely used in urban road construction and landscaping projects.

[0003] Because asphalt is highly fluid at high temperatures, it needs to be cooled and solidified before it can be demolded. The traditional cooling method is natural cooling. The advantage of natural cooling is that the processing cost is lower, but it requires a large storage area. At the same time, the natural cooling speed is slow and cannot quickly demold to improve the utilization rate of the mold. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a modified asphalt freeze-drying device, which solves the problems mentioned in the background art.

[0005] Technical solution

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a modified asphalt freezing demolding device, comprising a conveyor belt and a mold, wherein the mold is placed above the conveyor belt and moves with the conveyor belt, the outer ring of the conveyor belt is provided with a spray ring for spraying cooling gas, the outer ring of the conveyor belt spray ring is wrapped with a heat insulation cover, and the heat insulation cover is provided with a fan mechanism located away from the spray ring.

[0007] Furthermore, the mold includes a fixed frame, an upper pressure plate is slidably connected inside the fixed frame, a pressure handle is fixedly installed above the upper pressure plate, the pressure handle extends to the outside of the fixed frame, and a base plate is inserted below the fixed frame, with the insertion direction of the base plate perpendicular to the moving direction of the conveyor belt.

[0008] Furthermore, the conveyor belt is partially located inside the insulation cover and partially located outside the insulation cover. Blowering units are provided at the inlet and outlet of the insulation cover, and the airflow of the blower units is directed towards the center of the insulation cover.

[0009] Furthermore, the blower unit located at the outlet is connected to the spray ring for cold air, while the blower unit located at the inlet draws gas from the insulation cover for blowing.

[0010] Furthermore, there are multiple spray rings, which are equidistantly arranged on the outer ring of the conveyor belt. One spray ring is located at the inlet of the insulation cover, and another spray ring is located at the outlet of the insulation cover.

[0011] Furthermore, a demolding platform is provided in front of the conveyor belt, a baffle is fixedly installed on the side of the demolding platform away from the conveyor belt, a through groove is provided above the demolding platform, and a chute is provided below the demolding platform.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The modified asphalt freezing demolding device is designed to place asphalt inside a mold and place the mold above a conveyor belt. The conveyor belt can transport the mold to the inside of a heat insulation cover. The inside of the heat insulation cover is equipped with a spray ring for spraying cold air. The sprayed cold air freezes the mold and the asphalt inside the mold, thereby solidifying the asphalt and facilitating demolding.

[0014] 2. The modified asphalt freezing demolding device has blower units located at the outlet and inlet inside the insulation cover, and restricts the blower units from blowing air into the insulation cover. The airflow blows cold air into the insulation cover, and the cold air is returned to the refrigeration unit for circulation and refrigeration in conjunction with the induced draft mechanism. This setting can reduce the loss of cold air. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a half-sectional schematic diagram of the heat insulation cover of this utility model;

[0017] Figure 3 This is a half-sectional schematic diagram of the mold of this utility model;

[0018] Figure 4 This is a schematic diagram of the demolding table connection of this utility model.

[0019] Among them, 1. Conveyor belt; 2. Mold; 3. Spray ring; 4. Insulation cover; 5. Air extraction mechanism; 6. Blower unit; 7. Demolding table; 8. Baffle; 9. Through groove; 10. Material chute; 201. Fixing frame; 202. Upper pressure plate; 203. Pressure handle; 204. Base plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] See Figures 1-4 A modified asphalt freezing and demolding device includes a conveyor belt 1 and a mold 2. The mold 2 is placed above the conveyor belt 1 and moves with the conveyor belt 1. The outer ring of the conveyor belt 1 is provided with a spray ring 3 for spraying cooling gas. The spray ring 3 is connected to a refrigeration unit. By cooling the air and making the cold air flow, the mold 2 is frozen. The outer ring of the spray ring 3 of the conveyor belt 1 is wrapped with a heat insulation cover 4. The heat insulation cover 4 is provided with a fan mechanism 5 located away from the spray ring 3. The fan mechanism 5 discharges the gas to form a circulation of the cold air in the heat insulation cover 4. The mold 2 is placed on the conveyor belt 1, and the conveyor belt 1 moves the mold 2 closer to the spray ring 3. The cold air sprayed by the spray ring 3 cools the asphalt in the mold 2, thereby enabling the asphalt to solidify and facilitate demolding.

[0022] The mold 2 includes a fixed frame 201, an upper pressure plate 202 is slidably connected inside the fixed frame 201, a pressure handle 203 is fixedly installed above the upper pressure plate 202, the pressure handle 203 extends to the outside of the fixed frame 201, a base plate 204 is inserted below the fixed frame 201, the insertion direction of the base plate 204 is perpendicular to the moving direction of the conveyor belt 1, the base plate 204 is pulled out, and the pressure handle 203 is pressed down, so that the upper pressure plate 202 can be moved, thereby demolding the asphalt inside the fixed frame 201.

[0023] The conveyor belt 1 is partially located inside the insulation cover 4 and partially located outside the insulation cover 4. A blower unit 6 is provided at the inlet and outlet of the insulation cover 4. The airflow of the blower unit 6 is directed towards the center of the insulation cover 4. By providing the blower unit 6, air can be blown into the center of the insulation cover 4. The blower unit 6 includes a nozzle with openings. The nozzle is built inside the insulation cover 4 and the inlet extends to the outside of the insulation cover 4. A blower is provided at the inlet to reduce the leakage of cold air.

[0024] The blower unit 6 at the outlet is connected to the spray ring 3 for cold air. The blower inlet of the blower unit 6 on this side is connected to the cold air pipe. The blower unit 6 at the inlet draws gas from the insulation cover 4 for blowing. The blower inlet at this location is connected to the outlet of the induced draft mechanism 5, so that some of the cold air is returned and the rest of the cold air can be recovered to the refrigeration unit.

[0025] There are multiple spray rings 3, which are equidistantly arranged on the outer ring of the conveyor belt 1. One spray ring 3 is located at the inlet of the heat insulation cover 4, and the spray ring 3 at the inlet can cool the mold 2 that enters in time. Another spray ring 3 is located at the outlet of the heat insulation cover 4, and the spray ring 3 at the outlet can move the cold air away from the blower unit 6 under the action of the blower unit 6.

[0026] A demolding platform 7 is provided in front of the conveyor belt 1. A baffle 8 is fixedly installed on the side of the demolding platform 7 away from the conveyor belt 1. A through groove 9 is provided above the demolding platform 7. A chute 10 is provided below the demolding platform 7. When the mold 2 moves above the demolding platform 7 via the conveyor belt 1, the bottom plate 204 is pulled out on one side, and then the fixing frame 201 can fall above the demolding platform 7. By pressing the handle 203, the asphalt part can fall from the through groove 9 and then be discharged from the chute 10.

[0027] When in use, asphalt is placed inside the mold 2 and the mold 2 is placed above the conveyor belt 1. The conveyor belt 1 can transport the mold 2 to the inside of the heat insulation cover 4. The inside of the heat insulation cover 4 is equipped with a spray ring 3 for spraying cold air. The sprayed cold air freezes the mold 2 and the asphalt inside the mold 2, thereby solidifying the asphalt and making it easy to demold.

[0028] Inside the insulation cover 4, there are blower units 6 located at the outlet and inlet, and the blower units 6 are restricted from blowing air into the insulation cover 4. The airflow blows cold air into the insulation cover 4, and the air-guiding mechanism 5 returns the cold air to the refrigeration unit for circulation and refrigeration. This arrangement can reduce the loss of cold air.

[0029] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A modified bitumen cold demolding device comprising a conveyor belt (1) and a mold (2), characterized in that: The mold (2) is placed above the conveying belt (1) and moves with the conveying belt (1), the outer ring of the conveying belt (1) is provided with a spray ring (3) for spraying cooling gas, the outer ring of the spray ring (3) of the conveying belt (1) is wrapped with a heat preservation cover (4), and the heat preservation cover (4) is provided with an air guiding mechanism (5) away from the spray ring (3).

2. The modified bitumen freeze demolding apparatus of claim 1, wherein: The mold (2) comprises a fixed frame (201), an upper pressing plate (202) is slidably connected inside the fixed frame (201), a pressing handle (203) is fixedly installed above the upper pressing plate (202), the pressing handle (203) extends to the outside of the fixed frame (201), and a bottom plate (204) is inserted below the fixed frame (201), and the insertion direction of the bottom plate (204) is perpendicular to the moving direction of the conveying belt (1).

3. The modified bitumen freeze demolding apparatus of claim 2, wherein: The conveying belt (1) is partially located inside the heat preservation cover (4) and partially located outside the heat preservation cover (4), the heat preservation cover (4) is provided with a blowing unit (6) at the inlet and the outlet, and the air direction of the blowing unit (6) points to the center of the heat preservation cover (4).

4. The modified bitumen freeze demolding apparatus of claim 3, wherein: The blowing unit (6) at the outlet is connected with the spray ring (3) to blow cold air, and the blowing unit (6) at the inlet sucks gas from the heat preservation cover (4) for blowing.

5. The modified bitumen freeze demolding apparatus of claim 4, wherein: The number of the spray ring (3) is multiple, and multiple spray rings (3) are equidistantly arranged on the outer ring of the conveying belt (1), one of the spray rings (3) is located at the inlet of the heat preservation cover (4), and one of the spray rings (3) is located at the outlet of the heat preservation cover (4).

6. The modified bitumen freeze demolding apparatus of claim 5, wherein: A demolding table (7) is arranged in front of the conveying belt (1), a baffle (8) is fixedly installed above the demolding table (7) and away from one side of the conveying belt (1), a through groove (9) is formed above the demolding table (7), and a material sliding plate (10) is arranged below the demolding table (7).