Implanting machine

Abstract

The utility model discloses an implanter, which relates to the technical field of implanters, and comprises a rack, a feed conveying module and a discharge conveying module are respectively arranged on the left side and the right side of the interior of the rack, and lifting components are arranged on the inner wall of the rack corresponding to the feed conveying module and the discharge conveying module; a Y-axis guide rail is fixedly installed on the side, close to the feeding conveying module, of the top end of the rack, and a material moving module is movably arranged on the Y-axis guide rail. An X-axis guide rail is fixedly installed at the position, corresponding to the upper portion of the feeding conveying module and the discharging conveying module, of the top end of the rack, and an X-axis material taking module is movably arranged on the X-axis guide rail. The tray is conveyed through the conveying belt, then the lifting table automatically lifts the tray, the air cylinder is used for driving the positioning stop rod to position the tray, the suction cup is used for transferring products and reloading the products after injection molding, and the full tray is automatically discharged. The full-process automatic processing of the tray is realized, the positioning precision is ensured, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of implantation device technology, and particularly to implantation devices. Background Technology

[0002] Metal frame injection molding is an injection molding process that integrates a metal frame (iron frame) with plastic. It is mainly used to enhance structural strength, optimize electromagnetic shielding, or achieve precision assembly. The process includes: first, placing the stamped iron frame into the mold cavity, then injecting molten plastic; after cooling, the iron frame and plastic are tightly bonded together to form a composite component.

[0003] In the existing iron frame injection molding process, the implantation machine is mainly used to accurately implant the metal iron frame into the injection mold. However, traditional equipment has obvious shortcomings in terms of automated logistics: the current system relies on manual labor to complete the loading, positioning and unloading of the pallet (used to support the iron frame), resulting in low production efficiency, poor consistency (manual alignment is prone to deviation), and lack of automated connection with the preceding and following processes, forming a production bottleneck. At the same time, due to the lack of pallet status detection and circulating conveying mechanism, downtime often occurs due to empty pallet accumulation or supply delays, which restricts the need for continuous and intelligent upgrades of the production line.

[0004] To address the aforementioned problems, this invention proposes an implantation device. Utility Model Content

[0005] To address the problems existing in the background art, this utility model proposes an implantation machine.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an implantation machine, including a frame, with a feeding conveyor module and an output conveyor module respectively arranged on the left and right sides inside the frame; lifting components are arranged on the inner wall of the frame at positions corresponding to the feeding conveyor module and the output conveyor module; a Y-axis guide rail is fixedly installed on the top of the frame near the feeding conveyor module, and a material transfer module is movably arranged on the Y-axis guide rail; an X-axis guide rail is fixedly installed above the top of the frame corresponding to the feeding conveyor module and the output conveyor module, and an X-axis material picking module is movably arranged on the X-axis guide rail; an injection molding platform is fixedly installed on the top of the side wall of the frame at the position corresponding to the feeding conveyor module, and a fixture base plate is fixedly installed on the injection molding platform.

[0007] The present invention is further configured such that the feeding conveying module and the discharging conveying module have the same structure and opposite conveying directions. Both the feeding conveying module and the discharging conveying module include a bracket, a conveyor belt assembly and a conveying motor. The bracket is fixedly installed inside the frame, the conveyor belt assembly is rotatably mounted on the inner wall of the bracket, and a conveying motor is fixedly installed at one end of the bottom side of the bracket. The conveying motor is connected to the conveyor belt assembly through a pulley assembly.

[0008] The present invention is further configured such that the lifting assembly includes a Z-axis guide rail, a ball screw motor, a receiving plate, and a lifting platform; the Z-axis guide rail is fixedly installed on the inner wall of the frame, a ball screw motor is provided on the side wall of the Z-axis guide rail, a receiving plate is fixedly installed on the drive end of the ball screw motor, the receiving plate is slidably connected to the Z-axis guide rail, and a lifting platform is fixedly installed on the receiving plate; the end of the lifting platform away from the receiving plate is close to the conveyor belt assembly and the two do not interfere with each other.

[0009] The present invention is further configured such that the material transfer module includes a first movable plate, a first fixed frame, an electric cylinder, a U-shaped frame, and a first suction cup; the first movable plate is movably mounted on the Y-axis guide rail, the first fixed frame is fixedly mounted on the first movable plate, the electric cylinder is fixedly mounted on the bottom end of the first fixed frame, the U-shaped frame is fixedly mounted on the output end of the electric cylinder, and the first suction cups are provided on both sides of the bottom end of the U-shaped frame.

[0010] The present invention is further configured such that the X-axis material handling module includes a second fixed frame, an electric telescopic rod, and a second suction cup; the second fixed frame is movably mounted on the X-axis guide rail, the electric telescopic rod is fixedly mounted on the second fixed frame, and the output end of the electric telescopic rod is fixedly mounted with the second suction cup.

[0011] The present invention is further configured such that pallet positioning components are provided on both sides of the Z-axis guide rail of the corresponding feeding conveying module; the pallet positioning components include a fixed seat, a first cylinder, a positioning stop bar, a second cylinder, and a limiting plate; the two fixed seats are respectively fixedly installed on the top two sides of the Z-axis guide rail, and a first cylinder is fixedly installed on each fixed seat. A positioning stop bar is fixedly connected to the output end of the first cylinder, and a second cylinder is fixedly installed on the end of the positioning stop bar opposite to the first cylinder. A limiting plate is fixedly installed on the output end of the second cylinder, and a stop bar sheet metal is mirror-mounted on the positioning stop bars on both sides.

[0012] The present invention is further configured such that a middle positioning block is fixedly installed at the middle position of the upper end surface of the fixture base plate, and positioning plates are slidably provided on both sides of the upper end surface of the fixture base plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This implantation machine is equipped with a conveyor belt assembly, a lifting platform, a ball screw motor, positioning stops, Y / X axis guide rails, a moving plate, and suction cups. The conveyor belt transports the tray, the lifting platform automatically raises the tray, a cylinder drives the positioning stops to position the tray, and the suction cups transfer the product and refill the injection-molded product. A full tray is automatically unloaded. This achieves fully automated tray processing, ensuring positioning accuracy and improving production efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a schematic diagram of the material transfer module structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the positioning stop bar structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the base plate structure of the fixture of this utility model;

[0021] Figure 6 This is a schematic diagram of the overall side view structure of this utility model;

[0022] Figure 7 This is a schematic diagram of the lifting component structure of this utility model;

[0023] Figure 8 This is a schematic diagram of the transmission module structure of this utility model.

[0024] Reference numerals: 1. Frame; 2. Feed conveyor module; 3. Discharge conveyor module; 4. Y-axis guide rail; 5. X-axis guide rail; 6. Support; 7. Conveyor belt assembly; 8. Conveyor motor; 9. Z-axis guide rail; 10. Ball screw motor; 11. Receiving plate; 12. Lifting platform; 13. Injection molding platform; 14. Fixture base plate; 15. First moving plate; 16. First fixed frame; 17. Electric cylinder; 18. U-shaped frame; 19. First suction cup; 20. Second fixed frame; 21. Electric telescopic rod; 22. Second suction cup; 23. Fixed seat; 24. First cylinder; 25. Positioning stop bar; 26. Second cylinder; 27. Limit plate; 28. Stop bar sheet metal; 29. ​​Intermediate positioning block; 30. Positioning plate. Detailed Implementation

[0025] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0027] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0028] Please see Figure 1-8 This utility model provides a technical solution: an implantation machine, including a frame 1, with a feeding conveying module 2 and an output conveying module 3 respectively arranged on the left and right sides inside the frame 1.

[0029] Lifting components are installed on the inner wall of the frame 1 at positions corresponding to the feeding conveyor module 2 and the discharging conveyor module 3. The lifting components include a Z-axis guide rail 9, a ball screw motor 10, a receiving plate 11, and a lifting platform 12. The Z-axis guide rail 9 is fixedly installed on the inner wall of the frame 1. The ball screw motor 10 is installed on the side wall of the Z-axis guide rail 9. The receiving plate 11 is fixedly installed on the drive end of the ball screw motor 10, and the receiving plate 11 is slidably connected to the Z-axis guide rail 9. The lifting platform 12 is fixedly installed on the receiving plate 11. The end of the lifting platform 12 facing away from the receiving plate 11 is close to the conveyor belt assembly 7, and the two do not interfere with each other. A photoelectric sensor is installed on the lifting platform 12.

[0030] A Y-axis guide rail 4 is fixedly installed on the top of the frame 1 near the feeding and conveying module 2. A material transfer module is movably mounted on the Y-axis guide rail 4. The material transfer module includes a first moving plate 15, a first fixed frame 16, an electric cylinder 17, a U-shaped frame 18, and a first suction cup 19. The first moving plate 15 is movably mounted on the Y-axis guide rail 4. The first fixed frame 16 is fixedly installed on the first moving plate 15. The electric cylinder 17 is fixedly installed at the bottom end of the first fixed frame 16. The U-shaped frame 18 is fixedly installed at the output end of the electric cylinder 17. The first suction cups 19 are provided on both sides of the bottom end of the U-shaped frame 18.

[0031] An X-axis guide rail 5 is fixedly installed at the top of the frame 1 above the feeding conveyor module 2 and the discharging conveyor module 3. An X-axis material picking module is movably mounted on the X-axis guide rail 5. The X-axis material picking module includes a second fixed frame 20, an electric telescopic rod 21, and a second suction cup 22. The second fixed frame 20 is movably mounted on the X-axis guide rail 5, and the electric telescopic rod 21 is fixedly installed on the second fixed frame 20. The second suction cup 22 is fixedly installed at the output end of the electric telescopic rod 21.

[0032] It should be noted that both the Y-axis guide rail 4 and the X-axis guide rail 5 are equipped with linear motor drive systems, and the first moving plate 15 and the second fixed frame 20 are firmly connected to the corresponding drive units through rigid connecting parts.

[0033] An injection molding table 13 is fixedly installed on the top side wall of the frame 1 at the position corresponding to the feeding conveying module 2, and a fixture base plate 14 is fixedly installed on the injection molding table 13. Specifically, a middle positioning block 29 is fixedly installed in the middle position of the upper end face of the fixture base plate 14, and positioning plates 30 are slidably provided on both sides of the upper end face of the fixture base plate 14.

[0034] The feeding conveying module 2 and the discharging conveying module 3 have the same structure but opposite conveying directions. Both the feeding conveying module 2 and the discharging conveying module 3 include a support 6, a conveyor belt assembly 7 and a conveyor motor 8. The support 6 is fixedly installed inside the frame 1. The conveyor belt assembly 7 is rotatably installed on the inner wall of the support 6. The conveyor motor 8 is fixedly installed at one end of the bottom side of the support 6. The conveyor motor 8 is connected to the conveyor belt assembly 7 through a pulley assembly.

[0035] In this embodiment of the present invention: a pallet positioning assembly is provided on both sides of the Z-axis guide rail 9 corresponding to the feeding conveying module 2; the pallet positioning assembly includes a fixed seat 23, a first cylinder 24, a positioning stop bar 25, a second cylinder 26, and a limiting plate 27; the two fixed seats 23 are respectively fixedly installed on the top two sides of the Z-axis guide rail 9, and the first cylinder 24 is fixedly installed on each fixed seat 23. The positioning stop bar 25 is fixedly connected to the output end of the first cylinder 24, and the second cylinder 26 is fixedly installed on the end of the positioning stop bar 25 away from the first cylinder 24. The limiting plate 27 is fixedly installed on the output end of the second cylinder 26, and the stop bar sheet metal 28 is mirror-mounted on the positioning stop bars 25 on both sides.

[0036] Working principle:

[0037] The conveyor belt assembly 7 on the feeding and conveying module 2 smoothly transports the pallet towards the Z-axis guide rail 9 at a constant speed. By controlling the start and stop times of the conveyor belt, it ensures that the pallet accurately lands at the center position of the corresponding lifting platform 12. The photoelectric sensor on the lifting platform 12 detects the pallet's arrival signal in real time, triggering the ball screw motor 10 to start. Through the ball screw pair, the lifting platform 12 is driven to rise at a uniform speed in the vertical direction, realizing the automatic lifting and feeding function.

[0038] When the lifting platform 12 reaches the preset height, the first cylinder 24 and the second cylinder 26 act synchronously, respectively pushing the positioning stops 25 and the stop sheet metal 28 on both sides to move smoothly along the linear guide rail. At the same time, the limiting plate 27 is precisely close to the pallet under the action of the auxiliary guiding mechanism to complete the positioning.

[0039] After positioning is completed, the first suction cup 19 generates a stable negative pressure under the control of the vacuum generator, which reliably adsorbs the product surface. Then, the first moving plate 15 is positioned and moved on the Y-axis guide rail 4 driven by the servo motor. With the precise extension and retraction of the electric cylinder 17, the product is smoothly transferred to the designated position on the fixture base plate 14.

[0040] Both the Y-axis guide rail 4 and the X-axis guide rail 5 are equipped with linear motor drive systems. The first moving plate 15 and the second fixed frame 20 are firmly connected to the corresponding drive unit through rigid connecting parts.

[0041] Product positioning is achieved through the positioning structure of the intermediate positioning block 29 and the positioning plate 30. After the injection molding machine's material-taking shaft completes material taking and the injection molding process is finished, the system controls the first moving plate 15 to reset along the Y-axis guide rail 4, while the electric cylinder 17 precisely retracts, transferring the molded product back to the designated workstation on the pallet. When the pallet reaches the preset full state, the second fixed frame 20 moves quickly and smoothly under the drive of the linear motor on the X-axis guide rail 5, driving the electric telescopic rod 21 to perform precise Z-axis lifting and lowering, so that the second suction cup 22 maintains the optimal contact distance with the pallet, achieving reliable gripping, and finally transferring the full-load pallet to the receiving surface of the lifting component of the corresponding discharge conveying module 3. Then, driven by the ball screw pair, the lifting platform 12 drives the pallet to descend smoothly, and the pallet is discharged at a uniform speed through the discharge conveying module 3.

[0042] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. Implant machine comprising a frame (1), characterized in that: The left and right sides of the frame (1) are respectively provided with an input conveying module (2) and an output conveying module (3), and the inner wall of the frame (1) is provided with a lifting assembly corresponding to the positions of the input conveying module (2) and the output conveying module (3); the top end of the frame (1) is fixedly installed with a Y-axis guide rail (4) near the side of the input conveying module (2), and a material moving module is movably arranged on the Y-axis guide rail (4); the top end of the frame (1) is fixedly installed with an X-axis guide rail (5) above the input conveying module (2) and the output conveying module (3), and an X-axis material taking module is movably arranged on the X-axis guide rail (5); the top end of the side wall of the frame (1) is fixedly installed with an injection molding table (13) corresponding to the position of the input conveying module (2), and a jig bottom plate (14) is fixedly installed on the injection molding table (13).

2. The implant engine of claim 1, wherein: The input conveying module (2) and the output conveying module (3) have the same structure and opposite conveying directions, and both include a support (6), a conveying belt assembly (7) and a conveying motor (8); the support (6) is fixedly installed in the frame (1), the conveying belt assembly (7) is rotatably arranged on the inner wall of the support (6), and the bottom side of the support (6) is fixedly installed with the conveying motor (8), and the conveying motor (8) is drivingly connected with the conveying belt assembly (7) through a belt pulley assembly.

3. The implant engine of claim 1, wherein: The lifting assembly includes a Z-axis guide rail (9), a ball screw motor (10), a receiving plate (11) and a lifting table (12); the Z-axis guide rail (9) is fixedly installed on the inner wall of the frame (1), the side wall of the Z-axis guide rail (9) is provided with the ball screw motor (10), the driving end of the ball screw motor (10) is fixedly installed with the receiving plate (11), the receiving plate (11) is slidingly connected with the Z-axis guide rail (9), and the lifting table (12) is fixedly installed on the receiving plate (11); the end of the lifting table (12) away from the receiving plate (11) is close to the conveying belt assembly (7) and does not interfere with each other.

4. The implant engine of claim 1, wherein: The material moving module includes a first moving plate (15), a first fixed frame (16), an electric cylinder (17), a U-shaped frame (18) and a first suction disc (19); the first moving plate (15) is movably arranged on the Y-axis guide rail (4), the first moving plate (15) is fixedly installed with the first fixed frame (16), the bottom end of the first fixed frame (16) is fixedly installed with the electric cylinder (17), the output end of the electric cylinder (17) is fixedly installed with the U-shaped frame (18), and the bottom end of the U-shaped frame (18) is provided with the first suction disc (19) on both sides.

5. The implant engine of claim 1, wherein: The X-axis material taking module includes a second fixed frame (20), an electric telescopic rod (21) and a second suction disc (22); the second fixed frame (20) is movably arranged on the X-axis guide rail (5), the second fixed frame (20) is fixedly installed with the electric telescopic rod (21), and the output end of the electric telescopic rod (21) is fixedly installed with the second suction disc (22).

6. The implant engine of claim 1, wherein: The tray positioning assembly is provided on both sides of the Z-axis guide rail (9) of the corresponding feeding conveying module (2); the tray positioning assembly comprises a fixing seat (23), a first air cylinder (24), a positioning stop rod (25), a second air cylinder (26) and a limiting plate (27); two fixing seats (23) are fixedly installed on the top of the Z-axis guide rail (9) on both sides, respectively; the first air cylinder (24) is fixedly installed on the fixing seat (23); the output end of the first air cylinder (24) is fixedly connected with the positioning stop rod (25); the end, away from the first air cylinder (24), of the positioning stop rod (25) is fixedly installed with the second air cylinder (26); the output end of the second air cylinder (26) is fixedly installed with the limiting plate (27); the stop rod plate (28) is mirror-installed on the positioning stop rod (25) on both sides.

7. The implant engine of claim 1, wherein: The middle positioning block (29) is fixedly installed on the middle position of the upper end face of the jig bottom plate (14); the positioning plate (30) is slidingly arranged on both sides of the upper end face of the jig bottom plate (14).

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