Rapid curing and pressing device for lining of battery tray

Abstract

The utility model provides a battery tray bushing quick curing and pressing device, which relates to the technical field of new energy automobile battery tray production, and comprises a pressing machine base, a clamping tool bedplate, a thermocuring mechanism and a pressing mechanism, a moving mechanism is arranged on the top of the pressing machine base, the clamping tool bedplate is arranged on the moving mechanism, and the thermocuring mechanism is arranged on the pressing mechanism. A battery tray positioning clamp is arranged on the clamping tool table plate, thermocuring mechanisms are arranged on the front side and the rear side of the top of the clamping tool table plate, each thermocuring mechanism comprises a side pushing air cylinder and a heating module, a pressing mechanism is arranged on the pressing machine base, a starting switch display screen is arranged on the pressing mechanism, and the side pushing air cylinders and the pressing mechanism are electrically connected with the starting switch display screen. The lining on the battery tray can be heated by arranging the thermocuring mechanism composed of the side pushing air cylinder and the heating module, structural adhesive around the lining can be rapidly cured within a short time through heating, the production period can be effectively shortened, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of new energy vehicle battery tray production technology, and in particular to a rapid curing and pressing device for battery tray bushings. Background Technology

[0002] With the widespread application of electric vehicles and other new energy equipment, the quality and production efficiency of battery trays, as an important supporting component for battery modules, are crucial. In the manufacturing process of battery trays, the installation of bushings is a critical step.

[0003] Currently, on battery tray production lines, bushing installation mainly relies on manual operation or simple automated equipment. However, due to operational errors or equipment malfunctions, bushings are often missed during installation. Missing bushings can lead to structural instability and accelerated wear of components during battery tray use, seriously affecting the battery tray's vehicle mounting and safety. Traditional bushing pressing methods often fail to ensure that each bushing is precisely pressed into place. Incomplete pressing affects the connection strength between the bushing and the battery tray, potentially causing the bushing to loosen during use and thus affecting the overall performance of the battery tray. In traditional technologies, structural adhesive is typically used to enhance the connection between the bushing and the battery tray during bushing installation. However, existing structural adhesive curing processes often require a long time, which severely impacts production efficiency and increases production costs in large-scale production. Therefore, this invention proposes a rapid curing and pressing device for battery tray bushings to address the shortcomings of existing technologies. Summary of the Invention

[0004] To address the aforementioned problems, the purpose of this utility model is to provide a rapid curing and pressing device for battery tray bushings. By setting up a thermosetting mechanism consisting of a side-push cylinder and a heating module, the bushing on the battery tray can be heated. Heating facilitates the rapid curing of the structural adhesive around the bushing in a short time, which can effectively shorten the production cycle and improve production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid curing and pressing device for battery tray bushings includes a pressing machine base, a clamping fixture plate, a thermosetting mechanism, and a pressing mechanism. The pressing machine base has a moving mechanism on its top, and the clamping fixture plate is mounted on the moving mechanism. Multiple sets of battery tray positioning fixtures are mounted on the clamping fixture plate. The thermosetting mechanism is located on the front and rear sides of the top of the clamping fixture plate. The thermosetting mechanism includes a side-push cylinder and a heating module. The side-push cylinder is mounted on the clamping fixture plate, and a heating module is mounted at the output end of the side-push cylinder. The pressing machine base has a pressing mechanism, and the pressing mechanism has a start switch display screen. Both the side-push cylinder and the pressing mechanism are electrically connected to the start switch display screen.

[0007] A further improvement is that the pressing mechanism includes a safety cover, a notch, and hydraulic cylinders. Each safety cover is equipped with a hydraulic cylinder. The number and position of the hydraulic cylinders are adapted to the number and position of the bushings of the battery tray. The safety cover has a notch, and the position of the notch is adapted to the position of the hydraulic cylinders.

[0008] A further improvement is that the safety protection cover is provided in two sets, with the start switch display screen located on the front side wall of one set of the safety protection cover.

[0009] A further improvement is that the moving mechanism includes a linear lead screw, a slide rail, and a motor. The linear lead screw is rotatably mounted on the top of the pressing machine base and is driven by the motor. The bottom of the clamping fixture table is provided with a threaded sleeve that is threadedly connected to the linear lead screw. Slide rails are provided on both sides of the top of the pressing machine base, and the bottom of the clamping fixture table is slidably connected to the slide rails.

[0010] A further improvement is that a limiting mechanism is provided on one side of the top of the clamping fixture platform. The limiting mechanism includes a limiting seat and a pressure rod. The limiting seat has a groove, and a rotating rod is rotatably provided inside the groove. The rotating rod is driven by a motor, and a pressure rod is provided on the rotating rod.

[0011] A further improvement is that the clamping fixture platform is provided with an installation groove, and the side-push cylinder is installed in the installation groove.

[0012] The beneficial effects of this utility model are as follows: This utility model can heat the bushing on the battery tray by setting a thermosetting mechanism composed of a side-push cylinder and a heating module. Heating helps the structural adhesive around the bushing to cure quickly in a short time, which can effectively shorten the production cycle and improve production efficiency.

[0013] This utility model uses a side-push cylinder and a pressing mechanism that are electrically connected to the start switch display screen. It uses the correlation between the start switch and subsequent operations to determine whether the bushing is missing. This method is simple and efficient, and can detect the problem of missing bushing in a timely manner during the production process, preventing defective products from flowing into the next process.

[0014] This invention uses hydraulic cylinders that are matched with the position and quantity of the bushings to press the bushings together. The pressing process is fast and efficient, and the pressing force is uniform, which can improve the installation quality of the bushings. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 2 This is a three-dimensional schematic diagram of the installation structure of the mobile mechanism of this utility model;

[0017] Figure 3 This is a three-dimensional schematic diagram of the installation structure of the limiting mechanism of this utility model.

[0018] The components include: 1. Pressing machine base; 2. Clamping fixture platform; 3. Battery tray positioning fixture; 4. Side push cylinder; 5. Heating module; 6. Start switch display screen; 7. Safety protection cover; 8. Notch; 9. Hydraulic cylinder; 10. Linear lead screw; 11. Slide rail; 12. Motor; 13. Threaded sleeve; 14. Limiting mechanism; 1401. Limiting seat; 1402. Pressure rod; 1403. Rotating rod; 15. Mounting groove. Detailed Implementation

[0019] To enhance understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are for illustrative purposes only and do not constitute a limitation on the scope of protection of this utility model.

[0020] according to Figure 1-3 As shown in the figure, this embodiment proposes a rapid curing and pressing device for battery tray bushings, including a pressing machine base 1, a clamping fixture plate 2, a thermosetting mechanism, and a pressing mechanism. The pressing machine base 1 is provided with a moving mechanism on its top, and the clamping fixture plate 2 is provided on the moving mechanism. The clamping fixture plate 2 is provided with a battery tray positioning fixture 3, and multiple sets of the battery tray positioning fixture 3 are provided. The thermosetting mechanism is provided on the front and rear sides of the top of the clamping fixture plate 2. The thermosetting mechanism includes a side-push cylinder 4 and a heating module 5. The side-push cylinder 4 is provided on the clamping fixture plate 2, and the output end of the side-push cylinder 4 is provided with the heating module 5. The pressing machine base 1 is provided with a pressing mechanism, and the pressing mechanism is provided with a start switch display screen 6. The side-push cylinder 4 and the pressing mechanism are both electrically connected to the start switch display screen 6.

[0021] When the battery tray bushing rapid curing and pressing device of this utility model is running, after the battery tray is placed on the clamping fixture table 2, it is positioned by the battery tray positioning clamp 3. Then, the bushing with glue applied is installed into the battery tray lifting hole placement position. Then, by pressing the start switch on the start switch display screen 6, the device monitors whether the bushing is missing. Specifically, this utility model uses a sensor to sense the combined weight of the battery tray and bushing. If the bushing is missing (i.e., the sensed weight does not match the preset value), the entire system will alarm and cannot operate. If the bushing is not missing, when the start switch on the start switch display screen 6 is pressed, the side push cylinder 4 will push the heating module 5 to one side of the bushing. The heating module 5 heats the bushing. After heating, the clamping fixture table 2 is moved to the pressing mechanism by the moving mechanism. Multiple hydraulic cylinders 9 adapted to the number and position of the bushings press down simultaneously to press the bushing, completing the installation of the bushing and battery tray.

[0022] The pressing mechanism includes a safety cover 7, a notch 8, and hydraulic cylinders 9. Each safety cover 7 houses a hydraulic cylinder 9, and the number and position of the hydraulic cylinders 9 are adapted to the number and position of the bushings on the battery tray. The safety cover 7 has a notch 8, the position of which is adapted to the position of the hydraulic cylinders 9. Two sets of safety covers 7 are provided, with one set located on the front side wall of the start switch display screen 6. In this invention, the hydraulic cylinders 9 are located inside the safety cover 7, resulting in high safety during the pressing operation, as the operator is unlikely to come into contact with the hydraulic cylinders 9 and is less likely to be accidentally injured.

[0023] The moving mechanism includes a linear lead screw 10, a slide rail 11, and a motor 12. The linear lead screw 10 is rotatably mounted on the top of the pressing machine base 1 and is driven by the motor 12. The bottom of the clamping fixture table 2 is provided with a threaded sleeve 13 that is threadedly connected to the linear lead screw 10. Slide rails 11 are provided on both sides of the top of the pressing machine base 1, and the bottom of the clamping fixture table 2 is slidably connected to the slide rails 11. When the moving mechanism moves the clamping fixture table 2, the linear lead screw 10 is driven to rotate by the motor 12, causing the clamping fixture table 2 connected to the threaded sleeve 13 to move on the linear lead screw 10. During the movement, the clamping fixture table 2 is also guided by slidingly connecting with the slide rails 11.

[0024] A limiting mechanism 14 is provided on one side of the top of the clamping fixture platform 2. The limiting mechanism 14 includes a limiting seat 1401 and a pressure rod 1402. The limiting seat 1401 has a groove, and a rotating rod 1403 is rotatably mounted inside the groove. The rotating rod 1403 is driven by a motor, and the pressure rod 1402 is mounted on the rotating rod 1403. The limiting mechanism 14 of this utility model limits the position of one side of the battery tray through the limiting seat 1401, and the pressure rod 1402 on the rotating rod 1403 can be flipped and pressed to the top of one side of the battery tray, thus achieving limiting and positioning of the battery tray with the battery tray positioning fixture 3.

[0025] The clamping fixture platform 2 is provided with a mounting groove 15, and the side-push cylinder 4 is disposed in the mounting groove 15. This invention achieves high device integration by placing the side-push cylinder 4 in the mounting groove 15.

[0026] The beneficial effects of this utility model are as follows: This utility model, by setting a thermosetting mechanism composed of a side-push cylinder 4 and a heating module 5, can heat the bushings on the battery tray. Heating facilitates the rapid curing of the structural adhesive around the bushings, effectively shortening the production cycle and improving production efficiency. This utility model, by electrically connecting the side-push cylinder 4 and the pressing mechanism to the start switch display screen 6, uses the correlation between the start switch and subsequent operations to determine whether a bushing is missing. This method is simple and efficient, enabling timely detection of missing bushings during production and preventing defective products from entering the next process. This utility model, by setting a hydraulic cylinder 9 adapted to the position and quantity of the bushings to press them, has the advantages of being fast and efficient, with uniform pressing force, which can improve the quality of bushing installation.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A battery tray bushing rapid curing press device, characterized by: Including the press seat (1), the clamping tool plate (2), the thermal curing mechanism and the pressing mechanism, the press seat (1) top is equipped with the moving mechanism, the moving mechanism is equipped with the clamping tool plate (2) on, the clamping tool plate (2) is equipped with the battery tray positioning fixture (3) on, the battery tray positioning fixture (3) is equipped with multiple groups, the clamping tool plate (2) top front and back side is equipped with the thermal curing mechanism, the thermal curing mechanism includes side push cylinder (4) and heating module (5), the clamping tool plate (2) is equipped with side push cylinder (4), the side push cylinder (4) output is equipped with heating module (5), the press seat (1) is equipped with the pressing mechanism, the pressing mechanism is equipped with the start switch display screen (6), the side push cylinder (4) and pressing mechanism are electrically connected with start switch display screen (6).

2. The battery tray bushing rapid curing and pressing device according to claim 1, wherein: The pressing mechanism includes safety protection cover (7), notch (8) and hydraulic cylinder (9), the safety protection cover (7) is equipped with hydraulic cylinder (9) inside, the hydraulic cylinder (9) is set number, position and the number of battery tray bushing, position adaptation, the safety protection cover (7) is equipped with notch (8), the position of notch (8) and the position of hydraulic cylinder (9) are adapted.

3. A battery tray bushing rapid curing press device according to claim 2, wherein: The safety protection cover (7) is equipped with two groups, and the start switch display screen (6) is provided on the front end side wall of one group of safety protection cover (7).

4. A battery tray bushing rapid curing press device according to claim 1, wherein: The moving mechanism includes linear lead screw (10), slide rail (11) and motor (12), the press seat (1) top is rotatably provided with linear lead screw (10), the linear lead screw (10) is driven by motor (12), the clamping tool plate (2) bottom is provided with a threaded sleeve (13) threadedly connected with the linear lead screw (10), the press seat (1) top is provided with slide rail (11) on both sides, and the clamping tool plate (2) bottom is slidably connected with the slide rail (11).

5. A battery tray bushing rapid curing press device according to claim 1, wherein: The clamping tool plate (2) top side is provided with a limiting mechanism (14), the limiting mechanism (14) includes a limiting seat (1401) and a pressing rod (1402), the limiting seat (1401) is provided with a groove, a rotating rod (1403) is rotatably arranged in the groove, the rotating rod (1403) is driven by a motor, and the pressing rod (1402) is arranged on the rotating rod (1403).

6. A battery tray bushing rapid curing press device according to claim 1, wherein: The clamping tool plate (2) is provided with a mounting groove (15), and the side push cylinder (4) is arranged in the mounting groove (15).

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