Quick discharging machine head

Abstract

The utility model relates to the technical field of discharging machine heads, in particular to a rapid discharging machine head which comprises a fixing plate, a knockout mechanism, a metal nut guide pipe, a heat insulation column, a nut heating block, a contact switch, a pushing mechanism, a bottom cover and a rapid discharging mechanism. The right side of the air cylinder hanging plate is fixedly connected with a knockout air cylinder and a guide rail of a linear guide rail, the fixing plate is fixedly connected with a metal nut guide pipe, the bottom end of the fixing plate is fixedly connected with a nut heating block, the right side of the fixing plate is fixedly connected with a pushing air cylinder, and the left side of the pushing air cylinder is fixedly connected with a pushing block. And the bottom of the nut heating block is fixedly connected with a bottom cover, the right side of the bottom cover is slidably connected with a rapid discharging block, and a rapid replacement discharging nozzle is inserted into the bottom of the bottom cover. The quick discharging mechanism is arranged, defective products can be discharged in a quick discharging mode, and mounting and dismounting are convenient and quick.

Description

Technical Field

[0001] This utility model belongs to the technical field of unloading machine heads, and specifically relates to a fast unloading machine head. Background Technology

[0002] The unloading head is a structure for vertically feeding and inserting metal nuts. It is widely used after plastic shell molding, to insert a metal nut at the position where screws need to be installed on the plastic shell, so as to enhance the tensile strength and durability of the plastic shell screw post. It is particularly suitable for the fields of automobiles, home appliances, 3C products, power grid distribution boxes, and plastic shell packaging of new energy storage cells.

[0003] However, in the conventional structure of the existing unloading head with vertical feeding and metal nut insertion, some nuts with poor dimensions can easily get stuck in the push block of the head, causing the head to jam and stop moving, which seriously affects the production progress. Moreover, maintenance is time-consuming and laborious, resulting in increased costs and inconvenience in use. Therefore, there is an urgent need for a fast unloading head to solve the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a fast unloading head to solve the problem mentioned in the background art that in the conventional structure of the vertical feeding and metal nut insertion head of the existing unloading head, nuts with poor material size are easily stuck in the push block of the head, causing the head to jam and not move.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid unloading machine head, comprising a fixed plate, a feeding mechanism, a metal nut guide tube, a heat insulation column, a nut heating block, a contact switch, a pushing mechanism, a bottom cover, and a rapid unloading mechanism. The feeding mechanism includes a cylinder mounting plate. The cylinder mounting plate is fixedly connected to the top left end of the fixed plate. The feeding cylinder and the guide rail of the linear guide are fixedly connected to the right side of the cylinder mounting plate. The feeding needle is fixedly connected to the bottom of the slider of the linear guide. The outer wall of the metal nut guide tube is fixedly connected to the inner wall of the middle of the fixed plate. The top of each of the four corners is fixedly connected to the heat insulation column, and the bottom of each of the four heat insulation columns is fixedly connected to the nut heating block. The pushing mechanism includes a pushing cylinder. The pushing cylinder is fixedly connected to the right side of the fixed plate, and the pushing block is fixedly connected to the left side of the pushing cylinder. A contact switch is fixedly connected to the bottom of the left end of the fixed plate. The bottom of the nut heating block is fixedly connected to the bottom cover. The quick unloading mechanism includes a quick unloading block. The quick unloading block is slidably connected to the right side of the bottom cover. A quick-change discharge nozzle is inserted into the bottom of the bottom cover. The bottom cover and the quick unloading block are slidably connected to quick-release pins.

[0006] Preferably, the linear guide is located below the feeding cylinder, and the piston rod of the feeding cylinder is fixedly connected to the top of the slider of the linear guide.

[0007] Preferably, the feeding needle penetrates the fixing plate and the nut heating block, the position of the quick-change feeding nozzle corresponds to the position of the feeding needle, and the diameter of the feeding needle is smaller than the inner wall diameter of the quick-change feeding nozzle.

[0008] Preferably, the bottom outer wall of the metal nut guide tube is fixedly connected to the inner wall of the nut heating block, and the position of the quick unloading block corresponds to the position of the metal nut guide tube.

[0009] Preferably, two electric heating tubes are fixedly connected in the middle of the nut heating block. The electric heating tubes are connected to an external power source and are controlled by a control console.

[0010] Preferably, the contact switch and the pusher block are at the same horizontal position, the contacts of the contact switch are located on the side close to the pusher block, and the contact switch is electrically connected to the cylinder mounting plate.

[0011] Preferably, the pusher block has a groove in the middle that is the same size as the nut, the pusher block is slidably connected to the bottom cover, the quick unloading block is located at the bottom of the pusher block, and the top of the quick unloading block is flush with the top of the bottom cover.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This quick unloading machine head is equipped with a feeding mechanism, a contact switch, and a pushing mechanism. The pushing cylinder drives the pushing block to move, which in turn moves the nuts in the slots, thus enabling the nuts to be pushed out individually. The metal nuts are pushed above the quick-change unloading nozzle. When the pushing block contacts the contact switch, the contact switch opens the cylinder mounting plate. The cylinder mounting plate drives the slider of the linear guide rail to move downward, causing the slider to push out the feeding needle. The feeding needle accurately inserts the nut into the screw post of the plastic shell. Through the coordinated use of the feeding mechanism, the contact switch, and the pushing mechanism, the metal nuts can be quickly and accurately installed in the plastic shell, greatly improving work efficiency and production quality, and making it easy to use.

[0014] 2. This type of quick unloading machine head is equipped with a quick unloading mechanism. When a defective metal nut enters the machine head, the pusher block may become stuck and fail to discharge the material, causing the machine head to stop due to material jamming, which seriously affects production. At this time, the defective product can be quickly discharged from the machine head by pulling out the quick pin and pushing open the quick unloading block, so as to quickly handle the abnormal situation. At the same time, the discharge nozzle can also be pulled down for quick disassembly. The quick unloading mechanism can discharge defective products through quick unloading, and the installation and disassembly are convenient and quick, making it easy to use. Attached Figure Description

[0015] Figure 1This is a front perspective view of the present utility model;

[0016] Figure 2 This is a front view of the present utility model;

[0017] Figure 3 This is a side view of the present invention;

[0018] Figure 4 This is a schematic diagram of the exploded structure of this utility model;

[0019] Figure 5 This is an exploded structural diagram of the rapid unloading mechanism of this utility model.

[0020] In the diagram: 1. Fixed plate; 2. Feeding mechanism; 21. Cylinder mounting plate; 22. Feeding cylinder; 23. Linear guide rail; 24. Feeding needle; 3. Metal nut guide tube; 4. Heat insulation column; 5. Nut heating block; 51. Electric heating tube; 6. Contact switch; 7. Pushing mechanism; 71. Pushing cylinder; 72. Pushing block; 8. Bottom cover; 9. Quick unloading mechanism; 91. Quick unloading block; 92. Quick pin; 93. Quick-change feeding nozzle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5This utility model provides an embodiment of a rapid unloading machine head, comprising a fixed plate 1, a feeding mechanism 2, a metal nut guide tube 3, heat insulation columns 4, nut heating blocks 5, a contact switch 6, a pushing mechanism 7, a bottom cover 8, and a rapid unloading mechanism 9. The feeding mechanism 2 includes a cylinder mounting plate 21. The top left end of the fixed plate 1 is fixedly connected to the cylinder mounting plate 21. The right side of the cylinder mounting plate 21 is fixedly connected to the feeding cylinder 22 and the guide rail of the linear guide rail 23. The bottom of the slider of the linear guide rail 23 is fixedly connected to the feeding needle 24. The middle inner wall of the fixed plate 1 is fixedly connected to the outer wall of the metal nut guide tube 3. The top ends of the heat insulation columns 4 are fixedly connected to the four corners of the fixed plate 1. The bottom ends of the four heat insulation columns 4 are fixedly connected to the nut heating blocks 5. The pushing mechanism 7 includes a pushing cylinder 71, a fixed plate 6, a pressing mechanism 7, a pressing mechanism 8, a pressing mechanism 9, a pressing mechanism 1, a pressing mechanism 1, a pressing mechanism 2 ... A pusher cylinder 71 is fixedly connected to the right side of plate 1, and a pusher block 72 is fixedly connected to the left side of the pusher cylinder 71. A contact switch 6 is fixedly connected to the bottom left end of the fixed plate 1. A bottom cover 8 is fixedly connected to the bottom of the nut heating block 5. The quick unloading mechanism 9 includes a quick unloading block 91. The quick unloading block 91 is slidably connected to the right side of the bottom cover 8. A quick-change feeding nozzle 93 is inserted into the bottom of the bottom cover 8. Both the bottom cover 8 and the quick unloading block 91 are slidably connected to quick-connect pins 92. Through the combined use of the feeding mechanism 2, the contact switch 6, and the pusher mechanism 7, the metal nut can be quickly and accurately installed in the plastic shell, greatly improving work efficiency and production quality. Defective products can be discharged through the quick unloading mechanism 9, and the installation and disassembly are convenient and quick, making it easy to use.

[0023] Furthermore, the linear guide 23 is located below the feeding cylinder 22. The piston rod of the feeding cylinder 22 is fixedly connected to the top of the slider of the linear guide 23. The slider of the linear guide 23 is driven to move downward through the cylinder mounting plate 21, so that the slider pushes out the feeding needle 24. The feeding needle 24 accurately inserts the nut into the screw post of the plastic shell.

[0024] Furthermore, the feeding needle 24 penetrates the fixing plate 1 and the nut heating block 5. The position of the quick-change feeding nozzle 93 corresponds to the position of the feeding needle 24. The diameter of the feeding needle 24 is smaller than the inner wall diameter of the quick-change feeding nozzle 93. After the metal nut is pushed above the quick-change feeding nozzle 93, the feeding needle 24 pushes the metal nut out from above the quick-change feeding nozzle 93. The quick-change feeding nozzle 93 can also be pulled down for quick disassembly.

[0025] Furthermore, the bottom outer wall of the metal nut guide tube 3 is fixedly connected to the inner wall of the nut heating block 5. The position of the quick unloading block 91 corresponds to the position of the metal nut guide tube 3. The metal nuts are stacked in batches through the metal nut guide tube 3 and enter the nut heating block 5 at the machine head. The bottommost nut rests against the quick unloading block 91. Two electric heating tubes 51 are fixedly connected in the middle of the nut heating block 5. The electric heating tubes 51 are connected to an external power source and are controlled by the control panel. When the electric heating tubes 51 are turned on, they heat the nut heating block 5. The maximum temperature can be heated to 350℃. The nut heating block 5 heats the metal nuts through heat conduction.

[0026] Furthermore, the contact switch 6 and the pusher block 72 are at the same horizontal position. The contact of the contact switch 6 is set on the side close to the pusher block 72. The contact switch 6 is electrically connected to the cylinder mounting plate 21. After the pusher block 72 pushes the nut in the slot out, the pusher block 72 contacts the switch of the contact switch 6, so that the contact switch 6 opens the cylinder mounting plate 21.

[0027] Furthermore, the pusher block 72 has a slot in the middle that is the same size as the nut. The pusher block 72 is slidably connected to the bottom cover 8. The quick unloading block 91 is located at the bottom of the pusher block 72, and the top of the quick unloading block 91 is flush with the top of the bottom cover 8. After the metal nut enters the nut heating block 5, the bottommost nut rests on the quick unloading block 91. When a defective metal nut enters the machine head, the defective product can be quickly discharged from the machine head by pulling out the quick pin 92 and pushing open the quick unloading block 91, so as to achieve the purpose of quickly handling abnormal situations.

[0028] Working principle:

[0029] In operation, metal nuts are fed in batches into the nut heating block 5 at the machine head through the metal nut guide tube 3, with the bottom nut resting against the quick unloading block 91. The electric heating tube 51 is activated, heating the nut heating block 5 to a maximum temperature of 350℃. The nut heating block 5 heats the metal nuts through heat conduction. The pusher cylinder 71 moves the pusher block 72, which in turn moves the nuts in the slots, allowing each nut to be ejected individually. The metal nuts are pushed above the quick-change unloading nozzle 93. When the pusher block 72 contacts the contact switch 6, the contact switch 6 activates the cylinder mounting plate 21. The cylinder mounting plate 21 then moves the slider of the linear guide rail 23 downwards, causing the slider to eject the ejector needle 24. The ejector needle 24 accurately inserts the nut into the screw post of the plastic shell. Because the metal nuts are already heated to a high temperature, combined with the cylinder mounting plate 21 and the ejector needle 24... By increasing the pressure on the metal nut, the metal nut can be easily heat-melted and implanted into the plastic-shell stud. Through the coordinated use of the feeding mechanism 2, contact switch 6, and pushing mechanism 7, the metal nut can be quickly and accurately installed in the plastic shell, greatly improving work efficiency and production quality, and making it easy to use. After the metal nut cools down, the heat-melted plastic is tightly bonded to the metal nut, thereby increasing the tensile strength of the nut. When a defective metal nut enters the machine head, the pushing block 72 may get stuck and fail to discharge, causing the machine head to stop due to material jamming, which seriously affects production. At this time, the defective product can be quickly discharged from the machine head by pulling out the quick-release pin 92 and pushing open the quick-discharge block 91, so as to quickly handle the abnormal situation. At the same time, the quick-change discharge nozzle 93 can also be pulled down for quick disassembly. The defective product can be discharged through the quick-discharge mechanism 9, and the installation and disassembly are convenient and quick, making it easy to use.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A quick unloading head, comprising a fixed plate (1), a striking mechanism (2), a metal nut guide pipe (3), a heat insulation column (4), a nut heating block (5), a contact switch (6), a pushing mechanism (7), a bottom cover (8) and a quick unloading mechanism (9), characterized in that: The material hitting mechanism (2) comprises a cylinder hanging plate (21), the left end top of the fixed plate (1) is fixedly connected with the cylinder hanging plate (21), the right side of the cylinder hanging plate (21) is fixedly connected with a material hitting cylinder (22) and a guide rail of a linear guide rail (23), the slider bottom of the linear guide rail (23) is fixedly connected with a material hitting needle (24), the middle inner wall of the fixed plate (1) is fixedly connected with the outer wall of a metal nut guide pipe (3), the top of the heat insulation column (4) is fixedly connected with the four corners of the fixed plate (1), the bottom of the four heat insulation columns (4) is fixedly connected with a nut heating block (5), the material pushing mechanism (7) comprises a material pushing cylinder (71), the right side of the fixed plate (1) is fixedly connected with the material pushing cylinder (71), the left side of the material pushing cylinder (71) is fixedly connected with a material pushing block (72), the left end bottom of the fixed plate (1) is fixedly connected with a contact switch (6), the bottom of the nut heating block (5) is fixedly connected with a bottom cover (8), the quick unloading mechanism (9) comprises a quick unloading block (91), the right side of the bottom cover (8) is slidingly connected with the quick unloading block (91), the bottom of the bottom cover (8) is inserted with a quick replacement discharging nozzle (93), and the bottom cover (8) and the quick unloading block (91) are slidingly connected with a quick bolt (92).

2. A rapid unloader head according to claim 1, characterized in that: The linear guide rail (23) is located below the material hitting cylinder (22), and the piston rod of the material hitting cylinder (22) is fixedly connected with the slider top of the linear guide rail (23).

3. A rapid unloader head according to claim 1, characterized in that: The material hitting needle (24) penetrates through the fixed plate (1) and the nut heating block (5), the position of the quick replacement discharging nozzle (93) corresponds to the position of the material hitting needle (24), and the diameter of the material hitting needle (24) is smaller than the inner wall diameter of the quick replacement discharging nozzle (93).

4. A rapid unloader head according to claim 1, characterized in that: The bottom end outer wall of the metal nut guide pipe (3) is fixedly connected to the inner wall of the nut heating block (5), and the position of the quick unloading block (91) corresponds to the position of the metal nut guide pipe (3).

5. A rapid unloader head according to claim 1, characterized in that: The middle of the nut heating block (5) is fixedly connected with two electric heating pipes (51), the electric heating pipes (51) are connected with an external power supply, and the electric heating pipes (51) are controlled through a control console.

6. A rapid unloader head according to claim 1, characterized in that: The contact switch (6) is located at the same horizontal position as the material pushing block (72), the contact of the contact switch (6) is arranged on the side close to the material pushing block (72), and the contact switch (6) is electrically connected with the cylinder hanging plate (21).

7. A rapid unloader head according to claim 1, characterized in that: A clamping groove with the same size as the nut is formed in the middle of the material pushing block (72), the material pushing block (72) is slidingly connected with the bottom cover (8), the quick unloading block (91) is located at the bottom of the material pushing block (72), and the top of the quick unloading block (91) is flush with the top of the bottom cover (8).

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