Air conditioner actuator

By using a worm gear and gear drive mechanism made of plastic materials, the noise and space occupation problems of air conditioner actuators have been solved, achieving low noise, low wear and high precision operation.

CN224075372UActive Publication Date: 2026-04-03JIEBI ELECTROMECHANICAL (CHINA) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-28
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing air conditioner actuator's drive mechanism is severely worn, resulting in high noise levels and taking up a large space, which affects installation and maintenance.

Method used

The drive worm gear is made of plastic material, and the speed is reduced by a gear drive mechanism to increase the output torque and reduce the installation space. At the same time, a potentiometer is used to provide feedback on the angle position for accurate judgment and feedback.

Benefits of technology

It reduces noise, minimizes wear, saves installation space, and improves operational accuracy and maintainability.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224075372U_ABST
    Figure CN224075372U_ABST
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Abstract

The utility model discloses an air conditioner actuator which comprises an installation shell and a protection shell, a potentiometer is arranged in the installation shell, a gear driving mechanism is arranged in the installation shell, and a driving mechanism for driving the gear driving mechanism to rotate is arranged in the installation shell. The driving mechanism comprises a driving motor and a driving worm, and the output end of the driving motor is fixedly connected with the driving worm made of plastic materials. The driving worm in the driving mechanism is made of plastic, so that friction between the driving worm and the gear driving mechanism can be reduced, noise is reduced, the gear driving mechanism can be driven through a series of gears during transmission, high rotating speed can be reduced, output torque can be correspondingly increased, and the service life of the gear driving mechanism is prolonged. And the position of the angle can be accurately judged and fed back according to the position change of a sliding contact in the potentiometer and the voltage change.
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Description

Technical Field

[0001] This utility model relates to the field of automotive parts technology, specifically to an air conditioning actuator. Background Technology

[0002] Air conditioning actuators are key components in air conditioning control systems, used to operate and control various functions within the system. Specifically, they receive instructions from the air conditioning controller and translate them into actual mechanical actions, such as adjusting the airflow mode, regulating the temperature, and controlling the opening and closing of the fresh air circulation.

[0003] Existing air conditioner actuators typically use drive mechanisms made of metal, which leads to significant wear between the drive mechanism and the gear mechanism, resulting in excessive noise. Furthermore, the gear mechanism occupies a large amount of space, making the installation of the entire device inconvenient. Therefore, we propose an air conditioner actuator. Utility Model Content

[0004] The purpose of this invention is to provide an air conditioner actuator to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an air conditioner actuator, comprising a mounting housing and a slot, wherein the top of the mounting housing has multiple sets of protective housings, the bottom of the slot is provided with a locking block that engages with the protective housings, the interior of the mounting housing is provided with a potentiometer for providing position feedback, the interior of the mounting housing is provided with a gear drive mechanism for adjusting the position of the sliding contact inside the potentiometer, and the interior of the mounting housing is provided with a drive mechanism for driving the gear drive mechanism to rotate, the drive mechanism comprising a drive motor and a drive worm, the drive motor being fixedly mounted inside the mounting housing, and the output end of the drive motor being fixedly connected to a drive worm made of plastic material.

[0006] Furthermore, the gear drive mechanism includes a drive worm gear, a first gear disk, and a second gear disk. The drive worm gear, the first gear disk, and the second gear disk are rotatably mounted inside the mounting housing. The drive worm gear meshes with a drive worm. A third gear disk is fixedly mounted on the top of the drive worm gear and the bottom of the first gear disk. The third gear disk at the top of the drive worm gear meshes with the first gear disk, and the third gear disk at the bottom of the first gear disk meshes with the second gear disk. The rotation of the second gear disk drives the sliding contact inside the potentiometer to move.

[0007] Furthermore, the potentiometer includes a potentiometer body, a first pin, a second pin, and a third pin. The potentiometer body is disposed inside the mounting housing. The first pin, the second pin, and the third pin are disposed on the potentiometer body. The first pin and the third pin are respectively connected to the resistance slide of the potentiometer body, and the second pin is connected to the sliding contact of the potentiometer body.

[0008] Furthermore, a downwardly extending connecting frame is fixedly installed on the outside of the mounting housing, and a mounting sleeve is fixedly connected to one end of the connecting frame.

[0009] Furthermore, a positioning groove is provided inside the mounting housing, and the end of the drive worm gear away from the drive motor is located inside the positioning groove.

[0010] Furthermore, the potentiometer body is provided with a first terminal and a second terminal for powering the position drive motor.

[0011] Compared with the prior art, the present invention has the following advantages: The mounting shell and the protective shell of the present invention are connected to each other by a slot and a block, which facilitates the maintenance of the internal components of the mounting shell. The drive worm in the drive mechanism is made of plastic, which reduces friction between it and the gear drive mechanism and reduces noise. The gear drive mechanism can reduce the high speed and increase the output torque through a series of gears during transmission. The gear drive mechanism can also reduce the installation space during drive operation and can accurately judge and feedback the angle position based on the change of the sliding contact position and voltage change inside the potentiometer. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0013] Figure 2 This is a three-dimensional structural diagram of the present invention after the protective outer shell has been removed;

[0014] Figure 3 This is a front view structural diagram of the drive mechanism of this utility model.

[0015] In the diagram: 1. Mounting housing; 2. Slot; 3. Protective housing; 4. Locking block; 5. Drive mechanism; 6. Gear drive mechanism; 7. Potentiometer; 8. Drive motor; 9. Positioning slot; 10. Drive worm gear; 11. Drive worm wheel; 12. First gear disc; 13. Second gear disc; 14. Third gear disc; 15. Potentiometer body; 16. First pin; 17. Second pin; 18. Third pin; 19. First terminal block; 20. Second terminal block; 21. Connecting bracket; 22. Mounting sleeve. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-3 This utility model provides a technical solution: an air conditioner actuator, including a mounting housing 1 and a slot 2. The top of the mounting housing 1 has multiple sets of protective housings 3. The bottom of the slot 2 is provided with a locking block 4 that engages with the protective housing 3. The mounting housing 1 is provided with a potentiometer 7 for providing position feedback. The mounting housing 1 is provided with a gear drive mechanism 6 for adjusting the position of the sliding contact inside the potentiometer 7. The mounting housing 1 is provided with a drive mechanism 5 for driving the gear drive mechanism 6 to rotate. The drive mechanism 5 includes a drive motor 8 and a drive worm gear 10. The drive motor 8 is fixedly installed inside the mounting housing 1, and the output end of the drive motor 8 is fixedly connected to the drive worm gear 10 made of plastic material.

[0018] The mounting housing 1 and the protective housing 3 are connected to each other via a slot 2 and a locking block 4, which facilitates the maintenance of the internal components of the mounting housing 1. The drive motor 8 in the drive mechanism 5 can drive the drive worm 10 to rotate. The drive worm 10 is made of plastic, which reduces friction between it and the gear drive mechanism 6 and reduces noise. The gear drive mechanism 6 can reduce the high speed and increase the output torque through a series of gears during transmission. The gear drive mechanism 6 can also reduce the installation space during drive operation.

[0019] Please see Figure 1 and Figure 2 The gear drive mechanism 6 includes a drive worm gear 11, a first gear disk 12, and a second gear disk 13. The drive worm gear 11, the first gear disk 12, and the second gear disk 13 are rotatably mounted inside the mounting housing 1. The drive worm gear 11 meshes with the drive worm 10. A third gear disk 14 is fixedly mounted on the top of the drive worm gear 11 and the bottom of the first gear disk 12. The third gear disk 14 on the top of the drive worm gear 11 meshes with the first gear disk 12, and the third gear disk 14 on the bottom of the first gear disk 12 meshes with the second gear disk 13. The rotation of the second gear disk 13 drives the sliding contact inside the potentiometer 7 to move. The shaft of the second gear disk 13 is inserted into the slot of the potentiometer body 15.

[0020] When the drive worm 10 rotates, it can drive the drive worm wheel 11 to rotate. The rotating drive worm wheel 11 can then drive the first gear wheel 12 to rotate via the third gear disk 14 at its top. The rotating first gear disk 12 can then drive the second gear disk 13 to rotate via the third gear disk 14 at its bottom. In this way, the rotating second gear disk 13 can move the sliding contact inside the potentiometer body 15, thereby causing the sliding contact to move and change along the resistance track. The drive worm wheel 11, the first gear disk 12, and the second gear disk 13, which are distributed vertically, can save installation space. Furthermore, the two sets of third gear disks 14 can still drive the first gear disk 12 and the second gear disk 13 to rotate.

[0021] Please see Figure 1 and Figure 2 The potentiometer 7 includes a potentiometer body 15, a first pin 16, a second pin 17, and a third pin 18. The potentiometer body 15 is disposed inside the mounting housing 1. The first pin 16, the second pin 17, and the third pin 18 are disposed on the potentiometer body 15. The first pin 16 and the third pin 18 are respectively connected to the resistance slide of the potentiometer body 15, and the second pin 17 is connected to the sliding contact of the potentiometer body 15.

[0022] When the second gear disk 13 rotates, it can drive the sliding contact to move along the sliding track. The movement of the sliding contact will cause the resistance value between the second pin 17 and the third pin 18 to change. During this period, the voltage between the second pin 17 and the third pin 18 will also change, while the voltage value between the first pin 16 and the third pin 18 remains unchanged. In this way, the position of the angle can be accurately determined and fed back by the voltage change between the second pin 17 and the third pin 18.

[0023] Please see Figure 1 and Figure 2 The outer casing 1 is fixedly mounted with a downwardly extending connecting bracket 21. One end of the connecting bracket 21 is fixedly connected to a mounting sleeve 22. The mounting sleeve 22 facilitates the installation of the entire device, while the downwardly extending connecting bracket 21 can raise the bottom of the outer casing 1 to prevent a large amount of heat from accumulating during operation.

[0024] Please see Figure 1 and Figure 2 The housing 1 has a positioning groove 9 inside. The end of the drive worm 10 away from the drive motor 8 is located inside the positioning groove 9. The fact that one end of the drive worm 10 can be located inside the positioning groove 9 can prevent the drive worm 10 from having a large displacement when the drive motor 8 drives the drive worm 10 to rotate.

[0025] Please see Figure 2The potentiometer body 15 is provided with a first terminal 19 and a second terminal 20 for powering the drive motor 8. The first terminal 19 and the second terminal 20 can be connected to the positive and negative poles of the drive motor 8, thereby driving the drive motor 8 to rotate.

[0026] In use, firstly, the drive motor 8 in the drive mechanism 5 drives the drive worm 10 to rotate. The drive worm 10 is made of plastic, which reduces friction between it and the gear drive mechanism 6, thus reducing noise. The gear drive mechanism 6, through a series of gear transmissions, can reduce high speeds and correspondingly increase output torque. Furthermore, the gear drive mechanism 6 reduces installation space during operation. When the drive worm 10 rotates, it drives the drive worm wheel 11 to rotate. The rotating drive worm wheel 11 then drives the first gear wheel 12 to rotate via its top third gear disc 14. The rotating first gear wheel 12, in turn, drives the second gear wheel 13 to rotate via its bottom third gear disc 14. This allows for the rotation of... The second gear disk 13 moves the sliding contact inside the potentiometer body 15, causing the sliding contact to move and change along the resistance track. In this way, the vertically distributed drive worm gear 11, first gear disk 12 and second gear disk 13 can save installation space. The two sets of third gear disks 14 can still drive the first gear disk 12 and second gear disk 13 to rotate. When the second gear disk 13 rotates, it can drive the sliding contact to move along the sliding track. The movement of the sliding contact will cause the resistance value between the second pin 17 and the third pin 18 to change. During this period, the voltage between the second pin 17 and the third pin 18 will also change, while the voltage value between the first pin 16 and the third pin 18 remains unchanged. In this way, the position of the angle can be accurately determined and fed back by the voltage change between the second pin 17 and the third pin 18.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An air conditioning actuator, comprising a mounting housing (1) and a slot (2), wherein the top of the mounting housing (1) has multiple sets of protective housings (3), and the bottom of the slot (2) is provided with a locking block (4) that engages with the protective housings (3), characterized in that: The mounting housing (1) is provided with a potentiometer (7) for providing position feedback. The mounting housing (1) is provided with a gear drive mechanism (6) for adjusting the position of the sliding contact inside the potentiometer (7). The mounting housing (1) is provided with a drive mechanism (5) for driving the gear drive mechanism (6) to rotate. The drive mechanism (5) includes a drive motor (8) and a positioning groove (9). The drive motor (8) is fixedly installed inside the mounting housing (1). The output end of the drive motor (8) is fixedly connected to a drive worm gear (10) made of plastic material.

2. An air conditioning actuator according to claim 1, characterized in that: The gear drive mechanism (6) includes a drive worm gear (11), a first gear disk (12), and a second gear disk (13). The drive worm gear (11), the first gear disk (12), and the second gear disk (13) are rotatably mounted inside the mounting housing (1). The drive worm gear (11) meshes with the drive worm (10). A third gear disk (14) is fixedly mounted on the top of the drive worm gear (11) and the bottom of the first gear disk (12). The third gear disk (14) on the top of the drive worm gear (11) meshes with the first gear disk (12). The third gear disk (14) at the bottom of the first gear disk (12) meshes with the second gear disk (13). The rotation of the second gear disk (13) drives the sliding contact inside the potentiometer (7) to move.

3. An air conditioning actuator according to claim 2, characterized in that: The potentiometer (7) includes a potentiometer body (15), a first pin (16), a second pin (17), and a third pin (18). The potentiometer body (15) is disposed inside the mounting housing (1). The potentiometer body (15) is provided with the first pin (16), the second pin (17), and the third pin (18). The first pin (16) and the third pin (18) are respectively connected to the resistance slide of the potentiometer body (15), and the second pin (17) is connected to the sliding contact of the potentiometer body (15).

4. An air conditioning actuator according to claim 3, characterized in that: The mounting housing (1) is fixedly mounted with a downwardly extending connecting frame (21), and one end of the connecting frame (21) is fixedly connected to a mounting sleeve (22).

5. An air conditioning actuator according to claim 4, characterized in that: The mounting housing (1) has a positioning groove (9) inside, and the end of the drive worm (10) away from the drive motor (8) is located inside the positioning groove (9).

6. An air conditioning actuator according to claim 5, characterized in that: The potentiometer body (15) is provided with a first terminal (19) and a second terminal (20) for power supply to the bit drive motor (8).