Foaming mold stacking device with cutting mechanism
By designing stacking and adjustment components, the problems of height adjustment and position calibration in the foaming mold stacking device were solved, achieving precise stacking and improved stability of the foaming mold.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-03
AI Technical Summary
Existing foam mold stacking devices cannot accurately adjust the height of the foam mold and move it to the target stacking area, resulting in difficulty in aligning the foam molds horizontally during stacking, easy shift of the center of gravity, chaotic layout, and difficulty in tightly arranging them.
By employing stacking and adjustment components, precise height adjustment and position calibration of the foaming mold are achieved through hydraulic rods and motor-driven threaded rods and bidirectional lead screws, ensuring accurate movement and neat arrangement of the foaming mold.
It achieves precise stacking of foam molds, ensuring that each layer of foam molds is horizontally aligned, reducing center of gravity shift, and improving stacking stability and tight arrangement.
Smart Images
Figure CN224076757U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of foam mold stacking device with a cutting mechanism, and particularly to a foam mold stacking device with a cutting mechanism. Background Technology
[0002] As a material widely used in construction, packaging, industrial cushioning and many other fields, the efficient handling of foam molds in their production and processing is crucial. In the construction industry, foam molds are often used as thermal insulation materials. With the increasing standards for building energy conservation, the demand for foam molds is not only growing in quantity, but also facing stricter requirements in terms of specifications and quality. In the packaging field, in order to better protect the safety of various products during transportation and storage, foam molds have become an ideal packaging material choice due to their good cushioning performance, and the market demand for them is also showing a diversified trend.
[0003] Existing foam mold stacking devices with cutting mechanisms may fail to adjust the foam mold to the appropriate height and move it accurately above the target stacking area. In actual use, the inability to accurately adjust the height of the foam mold may lead to difficulties in keeping the foam mold layers horizontally aligned during stacking, causing the center of gravity to easily shift and preventing the foam mold from being accurately moved above the target stacking area. This results in a chaotic stacking layout and difficulty in tightly arranging the foam molds. To address this, we propose a foam mold stacking device with a cutting mechanism. Utility Model Content
[0004] The purpose of this utility model is to provide a foam mold stacking device with a cutting mechanism to solve the problem mentioned in the background art that the foam mold cannot be adjusted to a suitable height and accurately moved above the target stacking area. In actual use, the height of the foam mold cannot be accurately adjusted, which makes it difficult to keep the foam molds of each layer horizontally aligned during stacking, and the center of gravity is easily shifted. As a result, the foam mold cannot be accurately moved above the target stacking area, which will cause the stacking layout to be chaotic and difficult to arrange tightly.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a foaming mold stacking device with a cutting mechanism, comprising a worktable, a cutting device provided on the top front side of the worktable, a fixed plate fixedly installed at the middle position of the top of the worktable, a stacking assembly provided on the top of the worktable, the stacking assembly comprising a fixed frame, a top plate, a support plate, a slider, and a fixed rod, the fixed frame being fixedly installed on the right outer wall of the worktable, a hydraulic rod being fixedly installed inside the fixed frame, the hydraulic rod being connected to a support plate through a connecting plate, the support plate being connected to a threaded rod through a first motor, and the threaded rod being connected to a pallet frame through a moving part.
[0006] As a preferred embodiment, the front end of the hydraulic rod is fixedly connected to the right end of the connecting plate, a groove is provided on the left outer wall of the workbench, the left end of the connecting plate is slidably connected to the inside of the groove, and the outer wall of the connecting plate is slidably connected to the inner wall of the fixed frame.
[0007] As a preferred embodiment, the support plate is fixedly connected to the left outer wall of the connecting plate, the first motor is fixedly installed on the top of the support plate, the lower end of the threaded rod is fixedly connected to the output end of the first motor, the upper end of the threaded rod is fixedly connected to the bottom of the top plate, the fixing rod is fixedly installed on the top of the support plate and located behind the first motor, and the front end of the moving part is threadedly connected to the outer wall of the threaded rod.
[0008] As a preferred embodiment, the rear end of the movable component is slidably connected to the outer wall of the fixed rod, the left outer wall of the tray frame is fixedly connected to the right end of the movable component, the inner wall of the tray frame is provided with a slide rail, the slider is fixedly connected to the outer wall of the tray, and the slider is slidably connected to the inside of the slide rail.
[0009] As a preferred embodiment, an adjustment assembly is provided on the top of the workbench. The adjustment assembly includes a second motor, which is fixedly installed on the top left side of the fixed plate. A bidirectional lead screw is fixedly connected to the output end of the second motor, and the right end of the bidirectional lead screw is rotatably connected to the top right outer wall of the fixed plate.
[0010] As a preferred embodiment, a threaded block is threadedly connected to the outer wall of the bidirectional lead screw, an adjustment frame is fixedly connected to the outer wall of the threaded block, a slide block is fixedly connected to the rear outer wall of the adjustment frame, a slide rail is provided on the front outer wall of the fixing plate, and the slide block is slidably connected to the inside of the slide rail.
[0011] The technical effects and advantages of this utility model are as follows:
[0012] 1. Using the stacking components, workers place the cut foam molds into the pallet frame, then start the first motor to drive the threaded rod to rotate. The height of the pallet frame is then adjusted by the moving parts to accommodate the stacking requirements of different numbers of foam molds. Once the height is adjusted to the appropriate position, workers activate the hydraulic rod. The hydraulic rod pushes the pallet frame and the foam molds inside through the support plate to move to the appropriate stacking position, ensuring that the pallet frame is accurately positioned above the target stacking area. Then, the pallet is removed from the pallet frame, at which point the foam molds will fall to the predetermined stacking position.
[0013] 2. Through the set adjustment components, the staff can start the second motor, which drives the bidirectional lead screw to rotate, causing the two sets of adjustment frames to move towards each other. During this process, the foam molds in the stacking position are precisely calibrated. The foam molds that were originally in different positions are arranged neatly after adjustment. The neat arrangement can align the center of gravity of the upper and lower foam molds, reduce the instability caused by the center of gravity shift, and thus improve the stability of the stack. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a schematic diagram of the overall partial structure of this utility model;
[0016] Figure 3 This is one of the partial structural diagrams of the stacking assembly of this utility model;
[0017] Figure 4 This is the second partial structural diagram of the stacking assembly of this utility model;
[0018] Figure 5 for Figure 4 Diagram showing the breakdown of the middle section;
[0019] Figure 6 This is a schematic diagram of the adjustment component structure of this utility model.
[0020] In the diagram: 1. Workbench; 2. Cutting device; 3. Fixing plate; 4. Stacking assembly; 401. Fixing frame; 402. Hydraulic rod; 403. Connecting plate; 404. Slide groove; 405. Support plate; 406. First motor; 407. Threaded rod; 408. Top plate; 409. Moving part; 410. Pallet frame; 411. Pallet; 412. Slider; 413. Slide rail; 414. Fixing rod; 5. Adjusting assembly; 501. Second motor; 502. Two-way lead screw; 503. Threaded block; 504. Adjusting frame; 505. Slide seat; 506. Slide rail. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see the appendix Figure 1 - Appendix Figure 5A foam mold stacking device with a cutting mechanism includes a workbench 1. A cutting device 2 is provided on the front top of the workbench 1. A fixing plate 3 is fixedly installed at the middle position of the top of the workbench 1. A stacking assembly 4 is provided on the top of the workbench 1. The stacking assembly 4 includes a fixing frame 401, a top plate 408, a support plate 411, a slider 412, and a fixing rod 414. The fixing frame 401 is fixedly installed on the right outer wall of the workbench 1. A hydraulic rod 402 is fixedly installed inside the fixing frame 401. The hydraulic rod 402 is connected to a support plate 405 through a connecting plate 403. The support plate 405 is connected to a threaded rod 407 through a first motor 406. The threaded rod 407 is connected to a pallet frame 410 through a moving part 409. The front end of the hydraulic rod 402 is fixedly connected to the right end of the connecting plate 403. A sliding groove 404 is provided on the left outer wall of the workbench 1. The left end of the connecting plate 403 is slidably connected to the right end of the connecting plate 403. Inside the slide 404, the outer wall of the connecting plate 403 is slidably connected to the inner wall of the fixed frame 401. The support plate 405 is fixedly connected to the left outer wall of the connecting plate 403. The first motor 406 is fixedly installed on the top of the support plate 405. The lower end of the threaded rod 407 is fixedly connected to the output end of the first motor 406. The upper end of the threaded rod 407 is fixedly connected to the bottom of the top plate 408. The fixed rod 414 is fixedly installed on the top of the support plate 405 and located behind the first motor 406. The front end of the moving part 409 is threadedly connected to the outer wall of the threaded rod 407. The rear end of the moving part 409 is slidably connected to the outer wall of the fixed rod 414. The left outer wall of the tray frame 410 is fixedly connected to the right end of the moving part 409. The inner wall of the tray frame 410 is provided with a slide rail 413. The slider 412 is fixedly connected to the outer wall of the tray plate 411. The slider 412 is slidably connected to the inside of the slide rail 413.
[0023] The cutting device 2 is existing technology and is used to cut the foam mold. The inner bottom wall of the fixed frame 401 is hollowed out. In this way, when the hydraulic rod 402 extends and retracts, the connecting plate 403 fixedly connected to its bottom can move synchronously. When the slider 412 slides inside the slide rail 413, when the slider 412 slides to the end of the slide rail 413, it will be blocked by a block and cannot continue to slide. At this time, the tray 411 connected to the slider 412 is completely removed from the inside of the tray frame 410, and the tray frame 410 is in a hollowed-out state.
[0024] Specifically, using the stacking assembly 4, the worker places the cut foam mold into the pallet frame 410, then starts the first motor 406. The first motor 406 rotates, driving the threaded rod 407 to rotate. The height of the pallet frame 410 is adjusted by the moving part 409 to accommodate the stacking requirements of different numbers of foam molds. After the height is adjusted to the correct position, the worker starts the hydraulic rod 402. The hydraulic rod 402 pushes the pallet frame 410 and the foam mold inside it through the support plate 405 to the appropriate stacking position, ensuring that the pallet frame 410 is precisely above the target stacking area. Then, the pallet 411 is pulled out from the pallet frame 410, at which point the foam mold falls to the predetermined stacking position.
[0025] Please see the appendix Figure 1 Appendix Figure 2 and appendix Figure 6 An adjustment assembly 5 is provided on the top of the workbench 1. The adjustment assembly 5 includes a second motor 501, which is fixedly installed on the top left side of the fixed plate 3. The output end of the second motor 501 is fixedly connected to a bidirectional lead screw 502. The right end of the bidirectional lead screw 502 is rotatably connected to the top right outer wall of the fixed plate 3. A threaded block 503 is threadedly connected to the outer wall of the bidirectional lead screw 502. An adjustment frame 504 is fixedly connected to the outer wall of the threaded block 503. A slide block 505 is fixedly connected to the rear outer wall of the adjustment frame 504. A slide rail 506 is provided on the front outer wall of the fixed plate 3. The slide block 505 is slidably connected to the inside of the slide rail 506.
[0026] When the two sets of adjustment frames 504 move toward each other and gradually approach each other, the space formed between them can accurately calibrate the foaming mold, making the foaming molds that were originally in different positions neat and tidy. The slide block 505 slides inside the slide rail 506, which can play a guiding and stabilizing role.
[0027] Specifically, through the set adjustment component 5, the staff starts the second motor 501, which drives the bidirectional lead screw 502 to rotate, causing the two sets of adjustment frames 504 to move towards each other. During this process, the foaming molds in the stacking position are calibrated, and the foaming molds that were originally in different positions are arranged neatly. The neat arrangement makes the center of gravity of the upper and lower foaming molds aligned, which can reduce the instability caused by the center of gravity shift, thereby improving the stacking stability.
[0028] Working principle of this utility model: This utility model is a foam mold stacking device with a cutting mechanism. First, the operator starts the cutting device 2, which cuts the foam mold. After cutting, the operator places the foam mold in the pallet frame 410. Then, the first motor 406 is started, which drives the threaded rod 407 to rotate. When the threaded rod 407 rotates, the moving part 409 can move smoothly along the fixed rod 414, thereby driving the pallet frame 410 connected to it to adjust its height precisely. After the height is adjusted to the correct position, the operator starts the hydraulic rod 402, which drives the connecting plate 403 to move, thereby driving the first motor 406 to move. This moves the pallet frame 410 and its internal foam mold precisely to the appropriate stacking position, ensuring that the pallet frame 410 is precisely above the target stacking area. When the tray frame 410 reaches the predetermined position, the worker slides the slider 412 to the end of the slide rail 413 using the pallet 411. At this time, the pallet 411 connected to the slider 412 is completely removed from the inside of the tray frame 410, and the tray frame 410 is in a hollow state. Under the action of gravity, the foam mold falls to the predetermined stacking position, completing one stacking action. Then, when it is necessary to adjust the foam mold at the stacking position, the worker starts the second motor 501. The second motor 501 drives the bidirectional lead screw 502 to rotate. When the bidirectional lead screw 502 rotates, it drives the adjustment frame 504 threaded to it to move towards each other. The slide block 505 slides inside the slide rail 506. When the two sets of adjustment frames 504 move towards each other and gradually approach each other, the space formed between them can accurately calibrate the foam mold, making the foam molds that were originally in different positions neat and tidy.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A foaming mould stack device with a cutting mechanism, comprising a worktable (1), characterised in that: The top front side of the workbench (1) is provided with a cutting device (2), the top middle position of the workbench (1) is fixedly installed with a fixed plate (3), and the top of the workbench (1) is provided with a stacking assembly (4).
2. A foam mold stack apparatus having a cutting mechanism as defined in claim 1, wherein: The front end of the hydraulic rod (402) is fixedly connected to the right end of the connecting plate (403), the left outer wall of the workbench (1) is provided with a sliding groove (404), and the left end of the connecting plate (403) is slidably connected to the inside of the sliding groove (404).
3. A foam mold stack apparatus having a cutting mechanism as defined in claim 2, wherein: The support plate (405) is fixedly connected to the left outer wall of the connecting plate (403), the first motor (406) is fixedly installed on the top of the support plate (405), the lower end of the threaded rod (407) is fixedly connected to the output end of the first motor (406), the upper end of the threaded rod (407) is fixedly connected to the bottom of the top disc (408), the fixed rod (414) is fixedly installed on the top of the support plate (405) and located at the back side of the first motor (406), and the front end of the moving piece (409) is threadedly connected to the outer wall of the threaded rod (407).
4. A foam molding stacker apparatus having a cutting mechanism according to claim 3, characterized in that: The rear end of the moving piece (409) is slidably connected to the outer wall of the fixed rod (414), the left outer wall of the tray frame (410) is fixedly connected to the right end of the moving piece (409), the inner wall of the tray frame (410) is provided with a sliding rail (413), and the sliding block (412) is fixedly connected to the outer wall of the tray (411).
5. A foam molding stacker apparatus having a cutting mechanism according to claim 4, characterized in that: The top of the workbench (1) is provided with an adjusting assembly (5), the adjusting assembly (5) comprises a second motor (501), the second motor (501) is fixedly installed on the top left side of the fixed plate (3), the output end of the second motor (501) is fixedly connected with a bidirectional screw rod (502), and the right end of the bidirectional screw rod (502) is rotatably connected to the top right outer wall of the fixed plate (3).
6. A foam molding stacker apparatus having a cutting mechanism according to claim 5, characterized by: The outer wall of the bidirectional screw rod (502) is threadedly connected with a threaded block (503), the outer wall of the threaded block (503) is fixedly connected with an adjusting frame (504), the rear outer wall of the adjusting frame (504) is fixedly connected with a sliding seat (505), and the front outer wall of the fixed plate (3) is provided with a sliding groove (506).