Reel for aluminum-titanium-boron wire processing
By designing automated winding wheels and intelligent controllers, the problem of low efficiency in manual operation during the coiling process of aluminum-titanium-boron wire was solved, realizing efficient automated winding and cutting of aluminum-titanium-boron wire and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, the process of coiling aluminum-titanium-boron wire requires a large amount of manual operation, resulting in low efficiency.
A winding wheel for processing aluminum-titanium-boron wire was designed, comprising a winding wheel body, a cutting mechanism, and a clamping mechanism. Combined with an intelligent controller, it realizes the automated winding and cutting process of aluminum-titanium-boron wire, reducing manual operation.
The automated winding and cutting process improves the coiling efficiency of aluminum-titanium-boron wire, reduces manpower waste, and enhances production smoothness.
Smart Images

Figure CN224076839U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum-titanium-boron wire winding technology, and in particular to a winding wheel for processing aluminum-titanium-boron wire. Background Technology
[0002] Aluminum-titanium-boron wire is a material used for grain refinement in aluminum alloys and is widely used in the aluminum alloy melting and casting processing industry.
[0003] After production, aluminum-titanium-boron (ATB) wire is typically coiled using a wire feeding device and a winding wheel for convenient transportation and storage. However, when coiling ATB wire, one end of the wire needs to be manually fixed onto the winding wheel before the wheel is rotated for coiling. This requires a significant amount of manpower, making the wire feeding device and winding wheel's workflow less efficient and resulting in lower coiling efficiency. Summary of the Invention
[0004] (a) Technical problems to be solved
[0005] To address the aforementioned problems in the prior art, this utility model provides a winding wheel for processing aluminum-titanium-boron wire, which enables better matching of wire feeding equipment and winding wheel, reduces manual operation processes, thereby reducing manpower waste and improving the coiling efficiency of aluminum-titanium-boron wire.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, the main technical solutions adopted by this utility model include:
[0008] A winding wheel for processing aluminum-titanium-boron wire includes a winding wheel body, a cutting mechanism, and a clamping mechanism. The upper part of the winding wheel body is provided with a wire threading hole, the upper part of the wire threading hole is provided with the cutting mechanism, the lower part of the wire threading hole is provided with the clamping mechanism, and the lower part of the winding wheel body is provided with a waste bin. The upper part of the waste bin is connected to the bottom of the wire threading hole.
[0009] Furthermore, the clamping mechanism includes an mounting cylinder, a first clamping plate, a second clamping plate, and a first linear drive component. The mounting cylinder is disposed below the shearing mechanism and connected to the inside of the wire-threading hole. A wire-passing groove is provided in the middle of the mounting cylinder. The first clamping plate is fixedly connected to one side of the mounting cylinder, and the second clamping plate is slidably connected to the other side of the mounting cylinder. The first linear drive component is drivenly connected to the second clamping plate. Both the first clamping plate and the second clamping plate have arc-shaped clamping portions on their adjacent surfaces.
[0010] Furthermore, it also includes a pushing component, which is provided on one side of the waste bin and a discharge port is provided on the other side of the waste bin.
[0011] Furthermore, the pushing assembly includes a second linear drive and a push plate, the push plate being movably connected to the interior of the waste bin, and the second linear drive being linearly driven connected to the push plate.
[0012] Furthermore, it also includes an intelligent controller, which is electrically connected to the winding reel body, the shearing mechanism, and the clamping mechanism, respectively.
[0013] (III) Beneficial Effects
[0014] The beneficial effects of this utility model are as follows: In actual production and use, when it is necessary to coil and wind aluminum-titanium-boron wire, one end of the aluminum-titanium-boron wire can be inserted into the wire-feeding hole through the wire feeding device. Then, the clamping mechanism is operated to clamp the aluminum-titanium-boron wire in the wire-feeding hole. Subsequently, the winding wheel body and the wire feeding device are operated to coil the aluminum-titanium-boron wire to the outside of the winding wheel body under the cooperation of the winding wheel body and the wire feeding device. After coiling is completed, the shearing mechanism can be operated to cut off the upper part of the wire-feeding hole. The cutting of the aluminum-titanium-boron (ATB) wire allows for better removal of the coiled ATB wire from the winding reel. After the cutting mechanism cuts the ATB wire, the clamping mechanism can be activated to release the clamping force on the ATB wire, allowing the section of ATB wire to fall into the waste bin for storage. This facilitates better connection of subsequent ATB wires with the clamping mechanism, enabling better integration of the wire feeding equipment with the winding reel, reducing manual operation processes, minimizing manpower waste, and improving the coiling efficiency of ATB wire. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a winding wheel for processing aluminum-titanium-boron wire according to an embodiment of the present invention.
[0016] Figure 2 This is a cross-sectional view of the overall structure of the winding wheel for processing aluminum-titanium-boron wire according to an embodiment of the present invention.
[0017] Figure 3 This is a schematic diagram of the inside of the wire-threading hole of the winding wheel for processing aluminum-titanium-boron wire according to an embodiment of the present invention;
[0018] Figure 4 This is a schematic diagram of the clamping mechanism of the winding wheel for processing aluminum-titanium-boron wire according to an embodiment of the present invention;
[0019] [Explanation of Labels in the Attached Image]
[0020] 1. Aluminum-titanium-boron wire; 2. Waste bin; 3. Winding wheel body; 4. Cutting mechanism; 5. Clamping mechanism; 6. Threading hole; 7. Discharge outlet; 8. Push plate; 9. Second linear drive component; 10. Second clamping plate; 11. First clamping plate; 12. Arc clamping part; 13. First linear drive component; 14. Mounting cylinder; 15. Detailed Implementation
[0021] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] Please refer to Figures 1 to 4 As shown, this utility model discloses a winding wheel for processing aluminum-titanium-boron wire, comprising a winding wheel body 3, a shearing mechanism 4, and a clamping mechanism 5. The upper part of the winding wheel body 3 is provided with a wire threading hole 6, the upper part of the wire threading hole 6 is provided with the shearing mechanism 4, the lower part of the wire threading hole 6 is provided with the clamping mechanism 5, and the lower part of the winding wheel body 3 is provided with a waste bin 2, the upper part of the waste bin 2 being connected to the bottom of the wire threading hole 6.
[0023] The working principle of this utility model is as follows: In actual production and use, when it is necessary to coil and wind the aluminum-titanium-boron wire 1, one end of the aluminum-titanium-boron wire 1 can be inserted into the wire threading hole 6 through the wire feeding device. Then, the clamping mechanism 5 is operated to clamp the aluminum-titanium-boron wire 1 in the wire threading hole 6. Subsequently, the winding wheel body 3 and the wire feeding device are operated to coil the aluminum-titanium-boron wire 1 to the outside of the winding wheel body 3 under the cooperation of the winding wheel body 3 and the wire feeding device. After the coiling is completed, the shearing mechanism 4 can be operated to cut the aluminum titanium boron wire 1 above the wire threading hole 6, so that the coiled aluminum titanium boron wire 1 can be better removed from the winding wheel body 3. After the shearing mechanism 4 cuts the aluminum titanium boron wire 1, the clamping mechanism 5 can be operated to release the clamping force on the aluminum titanium boron wire 1, and then the section of aluminum titanium boron wire 1 will fall into the waste bin 2 for storage, so that the subsequent aluminum titanium boron wire 1 can be better connected to the clamping mechanism 5.
[0024] Furthermore, the clamping mechanism 5 includes an mounting cylinder 505, a first clamping plate 502, a second clamping plate 501, and a first linear drive member 504. The mounting cylinder 505 is disposed below the shearing mechanism 4 and connected to the inside of the threading hole 6. A threading groove is provided in the middle of the mounting cylinder 505. The first clamping plate 502 is fixedly connected to one side of the mounting cylinder 505, and the second clamping plate 501 is slidably connected to the other side of the mounting cylinder 505. The first linear drive member 504 is drivenly connected to the second clamping plate 501. An arc-shaped clamping part 503 is provided on the adjacent surfaces of the first clamping plate 502 and the second clamping plate 501.
[0025] As can be seen from the above description, when it is necessary to feed the aluminum-titanium-boron wire 1 into the wire threading hole 6 by the wire feeding device for clamping, the first linear drive member 504 can be operated, so that the first linear drive member 504 drives the second clamping plate 501 to move towards the first clamping plate 502, so that the aluminum-titanium-boron wire 1 is fixed under the cooperation of the first clamping plate 502 and the second clamping plate 501. Then the winding wheel body 3 is operated, so that the aluminum-titanium-boron wire 1 is wound around the outside of the winding wheel body 3.
[0026] Furthermore, it also includes a pushing component, which is provided on one side of the waste bin 2 and a discharge port 7 is provided on the other side of the waste bin 2.
[0027] Furthermore, the pushing assembly includes a second linear drive 9 and a push plate 8, the push plate 8 being movably connected to the interior of the waste bin 2, and the second linear drive 9 being linearly driven connected to the push plate 8.
[0028] As can be seen from the above description, when it is necessary to remove the coiled aluminum-titanium-boron wire 1 from the winding wheel body 3, the cutting mechanism 4 can be operated to cut the aluminum-titanium-boron wire 1 in the wire threading hole 6, so that the coiled aluminum-titanium-boron wire 1 can be removed from the winding wheel body 3 more easily. In order to better carry out the next winding process, the clamping force of the clamping mechanism 5 on the aluminum-titanium-boron wire 1 is released, so that the cut aluminum-titanium-boron wire 1 falls into the waste bin 2. Then, by operating the second linear drive 9, the second linear drive 9 discharges the waste material outside the winding wheel body 3 through the push plate 8.
[0029] Furthermore, it also includes an intelligent controller, which is electrically connected to the winding reel body 3, the shearing mechanism 4, and the clamping mechanism 5, respectively.
[0030] As can be seen from the above description, it is beneficial to better control the operation of the winding wheel through the intelligent controller. Example 1
[0031] Please refer to Figures 1 to 4 A winding wheel for processing aluminum-titanium-boron wire 1 includes a winding wheel body 3, a cutting mechanism 4, and a clamping mechanism 5. The upper part of the winding wheel body 3 is provided with a wire threading hole 6, the upper part of the wire threading hole 6 is provided with the cutting mechanism 4, the lower part of the wire threading hole 6 is provided with the clamping mechanism 5, and the lower part of the winding wheel body 3 is provided with a waste bin 2. The upper part of the waste bin 2 is connected to the bottom of the wire threading hole 6.
[0032] The cutting mechanism 4 is a hydraulic shear;
[0033] The clamping mechanism 5 includes an mounting cylinder 505, a first clamping plate 502, a second clamping plate 501, and a first linear drive member 504. The mounting cylinder 505 is disposed below the shearing mechanism 4 and connected to the inside of the threading hole 6. A threading groove is provided in the middle of the mounting cylinder 505. The first clamping plate 502 is fixedly connected to one side of the mounting cylinder 505, and the second clamping plate 501 is slidably connected to the other side of the mounting cylinder 505. The first linear drive member 504 is drivenly connected to the second clamping plate 501. An arc-shaped clamping part 503 is provided on the adjacent surfaces of the first clamping plate 502 and the second clamping plate 501.
[0034] The first linear drive component 504 is a cylinder;
[0035] A sliding groove is provided on the other side of the mounting cylinder 505, and the second clamping plate 501 is slidably connected to the sliding groove by a slider.
[0036] It also includes a material pushing component, which is provided on one side of the waste bin 2 and a discharge port 7 is provided on the other side of the waste bin 2;
[0037] The material pushing assembly includes a second linear drive component 9 and a push plate 8. The push plate 8 is movably connected to the interior of the waste bin 2, and the second linear drive component 9 is linearly driven connected to the push plate 8.
[0038] The second linear drive component 9 is an electric cylinder;
[0039] It also includes an intelligent controller, which is electrically connected to the winding reel body 3, the shearing mechanism 4 and the clamping mechanism 5 respectively;
[0040] The intelligent controller is electrically connected to the first linear drive 504, the second linear drive 9, and the shearing mechanism 4, respectively.
[0041] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0042] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An aluminum titanium boron wire processing winding wheel, characterized by: The application relates to a winding wheel body, a cutting mechanism and a holding mechanism, a wire threading hole is arranged at the upper portion of the winding wheel body, the upper portion of the wire threading hole is provided with the cutting mechanism, the lower portion of the wire threading hole is provided with the holding mechanism, the lower portion of the winding wheel body is provided with a waste bin, and the upper portion of the waste bin is communicated with the bottom of the wire threading hole.
2. The winding wheel for aluminum titanium boron wire processing according to claim 1, characterized in that: The holding mechanism comprises a mounting cylinder, a first clamping plate, a second clamping plate and a first linear driving element, the mounting cylinder is arranged below the cutting mechanism and connected with the inside of the wire threading hole, a wire passing groove is arranged in the middle of the mounting cylinder, the first clamping plate is fixedly connected with one side of the mounting cylinder, the second clamping plate is slidably connected with the other side of the mounting cylinder, the first linear driving element is drivingly connected with the second clamping plate, and circular arc clamping portions are arranged on the adjacent surfaces of the first clamping plate and the second clamping plate.
3. The winding wheel for aluminum titanium boron wire processing according to claim 1, characterized in that: The application further comprises a material pushing assembly, one side of the waste bin is provided with the material pushing assembly, and the other side of the waste bin is provided with a discharge port.
4. The winding wheel for aluminum titanium boron wire processing according to claim 3, characterized in that: The material pushing assembly comprises a second linear driving element and a pushing plate, the pushing plate is movably connected with the inside of the waste bin, and the second linear driving element is linearly drivingly connected with the pushing plate.
5. The aluminum titanium boron wire spooling wheel of claim 1 wherein: The application further comprises an intelligent controller, the intelligent controller is electrically connected with the winding wheel body, the cutting mechanism and the holding mechanism respectively.