Liquid level regulation and control device for sugar manufacturing evaporation section

Abstract

The utility model relates to the technical field of sugar making, in particular to a sugar making evaporation section liquid level regulation and control device which comprises an evaporation barrel, a cover plate and a feeding port, the upper end of the evaporation barrel is connected with the cover plate, the upper end of the cover plate is connected with the feeding port, the upper end of the feeding port is connected with a blocking block in a clamped mode, and the upper end of the blocking block is provided with a pressure relief hole. The lower end of the evaporation barrel is connected with a stirring mechanism, the upper end of the cover plate is connected with a liquid level monitoring mechanism, and the upper end of the cover plate is connected with a steam collecting mechanism. In the use process, the driving motor is started to drive the stirring rod to stir raw materials in the sugar making process, so that rapid evaporation is facilitated, meanwhile, in the stirring process, the auger is driven to drive the raw materials adsorbed on the inner side wall of the evaporation barrel to rise to the flow guide ring, and then the rising raw materials are guided through the flow guide ring; the raw materials adsorbed on the inner wall of the evaporation barrel drop back into the raw materials, so that sufficient stirring and evaporation are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of sugar production technology, and in particular to a liquid level control device for a sugar evaporation section. Background Technology

[0002] Sugar production refers to a series of processes that turn raw materials into sugar. During the sugar production process, a liquid level control device is needed in the sugar evaporation section. This device is used to monitor and control the liquid level in the evaporator. The evaporation section is responsible for concentrating the raw sugar solution during the sugar production process to remove excess water and increase the sugar concentration.

[0003] The existing liquid level control device in the sugar evaporation section cannot control the liquid level according to actual usage needs, resulting in a limited range of applicability. Furthermore, the existing device cannot process the raw materials adsorbed on the inner wall of the mixing tank during the sugar production process, leading to the adsorption of raw materials on the inner wall of the mixing tank and poor practicality.

[0004] Therefore, in response to the problem that the liquid level control device in the sugar evaporation section cannot control the liquid level height according to actual usage needs during use, this utility model is equipped with a liquid level monitoring mechanism, which can be freely adjusted according to the required liquid level height during use, thus making it suitable for users with different needs. In addition, this utility model is equipped with a stirring mechanism, which guides the raw materials adsorbed on the inner wall of the evaporation tank to drip back into the raw materials during use, thereby preventing the raw materials from adsorbing on the inner wall of the evaporation tank. Utility Model Content

[0005] To overcome the problem that common liquid level control devices in sugar evaporation processes cannot control the liquid level height according to actual usage requirements.

[0006] The technical solution of this utility model is as follows: a liquid level control device for a sugar evaporation section, comprising an evaporation tank, a cover plate, and a feed inlet. A support rod is provided at an equal angle at the lower end of the evaporation tank. The upper end of the evaporation tank is connected to the cover plate, and the upper end of the cover plate is connected to the feed inlet. A sealing block is engaged at the upper end of the feed inlet, and a pressure relief hole is provided at the upper end of the sealing block. A stirring mechanism is connected to the lower end of the evaporation tank, a liquid level monitoring mechanism is connected to the upper end of the cover plate, and a steam collection mechanism is connected to the upper end of the cover plate.

[0007] Preferably, the stirring mechanism includes a drive motor, a connecting column, stirring rods, an auger, and a guide ring. The lower end of the evaporation tank is connected to the drive motor, the output shaft of the drive motor is connected to the connecting column, stirring rods are arranged at equal angles on the side of the connecting column, connecting rods are symmetrically arranged on the side of the connecting column, the connecting rods are connected to the auger, and a guide ring is connected to the inner wall of the evaporation tank.

[0008] Preferably, the connecting column is rotatably disposed inside the evaporation tank, the outer diameter of the auger is the same as the inner diameter of the evaporation tank, and the side of the auger is in contact with the inner wall of the evaporation tank.

[0009] Preferably, the liquid level monitoring mechanism includes a housing, a circular plate, a threaded rod, a circular disc, a sliding rod, a connecting block, and a liquid level sensor. The cover plate is connected to the housing, and the housing is symmetrically connected to the upper and lower parts of the housing. The circular plate is rotatably connected to the threaded rod, which is connected to the circular rod. A circular disc is provided inside the housing, and limit blocks are symmetrically provided on the sides of the circular disc. Limit grooves are symmetrically opened inside the housing. A sliding rod is symmetrically provided at the lower end of the circular disc, and a connecting block is connected to the lower end of the sliding rod. A liquid level sensor is provided at the lower end of the connecting block.

[0010] Preferably, one of the circular plates is disposed above the cover plate, and the other circular plate is disposed below the cover plate, with the limiting block slidably disposed inside the limiting groove.

[0011] Preferably, the circular disc is threadedly connected to a threaded rod, the circular disc is slidably connected to a slide rod, and the slide rod is slidably connected to a circular plate.

[0012] Preferably, the steam collection mechanism includes a steam collection mechanism, a circular pipe, a collection trough, and a guide frame. The upper end of the cover plate is provided with a circular pipe, the side of the circular pipe is snapped with a collection trough, the upper end of the collection trough is magnetically connected to a guide frame, and the guide frame is located above the circular pipe.

[0013] The beneficial effects of this utility model are:

[0014] 1. Equipped with a stirring mechanism, during the sugar-making process, the drive motor is started to drive the stirring rod to stir the raw materials, which facilitates rapid evaporation. At the same time, during the stirring process, the auger drives the raw materials adsorbed on the inner side wall of the evaporation tank to rise to the guide ring. The guide ring then guides the rising raw materials, causing the raw materials adsorbed on the inner wall of the evaporation tank to drip back into the raw materials, which facilitates thorough stirring and evaporation.

[0015] 2. Equipped with a liquid level monitoring mechanism, the position of the liquid level sensor can be adjusted according to the required liquid level height during use. Pulling the circular rod drives the threaded rod to rotate, and during the rotation of the threaded rod, the circular disc is raised and lowered. During the raising and lowering of the circular disc, the liquid level sensor is raised and lowered, thereby adjusting the height of the liquid level sensor and changing the sensing position, which facilitates the control of the liquid level height.

[0016] 3. A steam collection mechanism is provided. During the sugar making process, the moisture in the raw materials is evaporated. The evaporated water vapor reaches the inner wall of the guide frame through the circular pipe. After the water vapor is adsorbed on the inner wall of the guide frame for a long time, it condenses into water droplets. Then the water droplets are guided through the guide frame to the inside of the collection tank for collection. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the present invention.

[0018] Figure 2 The diagram shown is a three-dimensional structural schematic of the evaporation tank of this utility model;

[0019] Figure 3 The diagram shown is a three-dimensional structural schematic of the stirring mechanism of this utility model;

[0020] Figure 4 The diagram shown is a three-dimensional structural schematic of the liquid level monitoring mechanism of this utility model;

[0021] Figure 5 This utility model is shown. Figure 4 Enlarged structural diagram of point A in the middle;

[0022] Figure 6 The diagram shown is a three-dimensional structural schematic of the steam collection mechanism of this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1. Evaporation tank; 2. Support rod; 3. Cover plate; 4. Feed inlet; 5. Sealing block; 6. Pressure relief hole; 7. Stirring mechanism; 71. Drive motor; 72. Connecting column; 73. Stirring rod; 74. Connecting rod; 75. Screwdriver; 76. Guide ring; 8. Liquid level monitoring mechanism; 81. Shell; 82. Circular plate; 83. Threaded rod; 84. Circular rod; 85. Circular disc; 86. Limiting block; 87. Limiting groove; 88. Sliding rod; 89. Connecting block; 810. Liquid level sensor; 9. Steam collection mechanism; 91. Circular tube; 92. Collection tank; 93. Guide frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6This utility model provides a technical solution: a liquid level control device for a sugar evaporation section, including an evaporation tank 1, a cover plate 3, and a feed inlet 4. A support rod 2 is provided at an equal angle at the lower end of the evaporation tank 1. The cover plate 3 is connected to the upper end of the evaporation tank 1. The feed inlet 4 is connected to the upper end of the cover plate 3. A sealing block 5 is engaged with the upper end of the feed inlet 4. A pressure relief hole 6 is opened at the upper end of the sealing block 5. A stirring mechanism 7 is connected to the lower end of the evaporation tank 1. A liquid level monitoring mechanism 8 is connected to the upper end of the cover plate 3. A steam collection mechanism 9 is connected to the upper end of the cover plate 3.

[0026] The stirring mechanism 7 includes a drive motor 71, a connecting column 72, a stirring rod 73, an auger 75, and a guide ring 76. The drive motor 71 is connected to the lower end of the evaporation tank 1. The output shaft of the drive motor 71 is connected to the connecting column 72. The stirring rod 73 is arranged at equal angles on the side of the connecting column 72. The connecting rod 74 is symmetrically arranged on the side of the connecting column 72. The auger 75 is connected to the connecting rod 74. The guide ring 76 is connected to the inner wall of the evaporation tank 1. The connecting column 72 is rotatably arranged inside the evaporation tank 1. The outer diameter of the auger 75 is the same as the inner diameter of the evaporation tank 1. The side of the auger 75 is in contact with the inner wall of the evaporation tank 1. During the sugar making process, the drive motor 71 is started to drive the connecting column 72 to rotate. During the rotation of the connecting column 72, the stirring rod 73 is driven to stir the raw materials, thereby facilitating rapid evaporation.

[0027] The liquid level monitoring mechanism 8 includes a housing 81, a circular plate 82, a threaded rod 83, a circular disc 85, a sliding rod 88, a connecting block 89, and a liquid level sensor 810. The housing 81 is connected to a cover plate 3. Circular plates 82 are symmetrically connected to the upper and lower parts of the housing 81. The circular plates 82 are rotatably connected to the threaded rod 83, which is connected to a circular rod 84. A circular disc 85 is located inside the housing 81. Limiting blocks 86 are symmetrically arranged on the sides of the circular disc 85. Limiting grooves 87 are symmetrically formed inside the housing 81. Sliding rods 88 are symmetrically arranged at the lower end of the circular disc 85. Connecting blocks 89 are connected to the lower ends of the sliding rods 88. A liquid level sensor 810 is located at the lower end of the connecting block 89. One circular plate 82 is positioned above the cover plate 3, and the other circular plate 810... 2. Set below the cover plate 3, the limiting block 86 is slidably set inside the limiting groove 87. The circular disc 85 is threadedly connected to the threaded rod 83, the circular disc 85 is slidably connected to the slide rod 88, and the slide rod 88 is slidably connected to the circular plate 82. The position of the liquid level sensor 810 is adjusted according to the required liquid level height for sugar making. During use, pulling the circular rod 84 drives the threaded rod 83 to rotate. During the rotation of the threaded rod 83, the limiting block 86 on the side of the circular disc 85 slides inside the limiting groove 87, and at the same time drives the circular disc 85 to rise and fall. During the rising and falling of the circular disc 85, the liquid level sensor 810 connected to the lower end of the slide rod 88 rises and falls, thereby changing the sensing position of the liquid level sensor 810, so as to facilitate the control of the liquid level height.

[0028] The steam collection mechanism 9 includes a steam collection mechanism 9, a circular pipe 91, a collection tank 92, and a guide frame 93. The upper end of the cover plate 3 is provided with a circular pipe 91, and the side of the circular pipe 91 is snapped to the collection tank 92. The upper end of the collection tank 92 is magnetically connected to the guide frame 93. The guide frame 93 is located above the circular pipe 91. During the sugar making process, the water in the raw materials is evaporated. The evaporated water vapor reaches the inner wall of the guide frame 93 through the circular pipe 91. At the same time, when the water vapor adsorbed on the inner wall of the guide frame 93 condenses into water droplets, the water droplets are guided to the inside of the collection tank 92 for collection through the guide frame 93.

[0029] Working principle: According to Figures 4 to 5 First, the position of the liquid level sensor 810 is adjusted according to the required liquid level height for sugar production. During use, pulling the circular rod 84 drives the threaded rod 83 to rotate. During the rotation of the threaded rod 83, the limiting block 86 on the side of the circular disc 85 slides inside the limiting groove 87, and at the same time drives the circular disc 85 to rise and fall. During the rising and falling of the circular disc 85, the liquid level sensor 810 connected to the lower end of the sliding rod 88 is raised and lowered, thereby changing the sensing position of the liquid level sensor 810, so as to facilitate the control of the liquid level height.

[0030] according to Figures 1 to 3 Then, open the sealing block 5 and add the raw material into the evaporation tank 1 through the feed port 4. If the internal pressure of the evaporation tank 1 is too high during use, it can be released through the pressure relief hole 6. During the sugar making process, start the drive motor 71 to drive the connecting column 72 to rotate. During the rotation of the connecting column 72, drive the stirring rod 73 to stir the raw material, so as to facilitate rapid evaporation. During the stirring process, the connecting rod 74 drives the auger 75 to lift the raw material adsorbed on the inner side wall of the evaporation tank 1. When the raw material rises to the guide ring 76, it is then guided by the guide ring 76 to drip into the raw material, so as to facilitate full stirring and evaporation.

[0031] according to Figure 6 During the sugar making process, the water in the raw materials is evaporated. The evaporated water vapor reaches the inner wall of the guide frame 93 through the circular tube 91. At the same time, when the water vapor adsorbed on the inner wall of the guide frame 93 condenses into water droplets, the water droplets are guided to the inside of the collection tank 92 for collection through the guide frame 93.

[0032] In this device, the drive motor 71 and the liquid level sensor 810 are connected to an external power source via a power cord and then started. The drive motor 71 and the liquid level sensor 810 are known and existing technologies on the market and will not be described in detail here.

[0033] The above is the entire working process of the device, and all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A kind of sugar evaporation section liquid level regulating device, including evaporation bucket (1), cover plate (3) and feed inlet (4), it is characterized by: The lower end of the evaporation barrel (1) is provided with a support rod (2) at equal angles, the upper end of the evaporation barrel (1) is connected with a cover plate (3), the upper end of the cover plate (3) is connected with a feeding port (4), the upper end of the feeding port (4) is clamped and connected with a blocking block (5), the upper end of the blocking block (5) is provided with a pressure relief hole (6), the lower end of the evaporation barrel (1) is connected with a stirring mechanism (7), the upper end of the cover plate (3) is connected with a liquid level monitoring mechanism (8), and the upper end of the cover plate (3) is connected with a steam collection mechanism (9).

2. A device for regulating the level of the liquid in the evaporation section of a sugar factory according to claim 1, characterized in that: The stirring mechanism (7) comprises a driving motor (71), a connecting column (72), a stirring rod (73), an auger (75) and a flow guide ring (76), the lower end of the evaporation barrel (1) is connected with a driving motor (71), the output shaft of the driving motor (71) is connected with a connecting column (72), the side of the connecting column (72) is provided with a stirring rod (73) at equal angles, the side of the connecting column (72) is provided with a connecting rod (74) symmetrically, the connecting rod (74) is connected with an auger (75), and the inner wall of the evaporation barrel (1) is connected with a flow guide ring (76).

3. A device for regulating the level of the liquid in the evaporation section of a sugar factory according to claim 2, characterized in that: The connecting column (72) is rotatably arranged in the inside of the evaporation barrel (1), the outside diameter of the auger (75) is the same as the inside diameter of the evaporation barrel (1), and the side of the auger (75) is attached to the inner wall of the evaporation barrel (1).

4. The device for controlling the level of the liquid in the evaporation section of sugar production according to claim 1, characterized in that: The liquid level monitoring mechanism (8) comprises a shell (81), a circular plate (82), a threaded rod (83), a circular disc (85), a sliding rod (88), a connecting block (89) and a liquid level sensor (810), the cover plate (3) is connected with a shell (81), the shell (81) is connected with a circular plate (82) symmetrically, the circular plate (82) is rotatably connected with a threaded rod (83), the threaded rod (83) is connected with a circular rod (84), the inside of the shell (81) is provided with a circular disc (85), the side of the circular disc (85) is provided with a limiting block (86) symmetrically, the inside of the shell (81) is provided with a limiting groove (87) symmetrically, the lower end of the circular disc (85) is provided with a sliding rod (88) symmetrically, the lower end of the sliding rod (88) is connected with a connecting block (89), and the lower end of the connecting block (89) is provided with a liquid level sensor (810).

5. A device for regulating the level of liquid in an evaporation section of a sugar factory according to claim 4, characterized in that: One of the circular plates (82) is arranged above the cover plate (3), the other one of the circular plates (82) is arranged below the cover plate (3), and the limiting block (86) is slidably arranged in the inside of the limiting groove (87).

6. A device for regulating the level of liquid in an evaporation section of a sugar factory according to claim 4, characterized in that: The circular disc (85) is threadedly connected with the threaded rod (83), the circular disc (85) is slidably connected with the sliding rod (88), and the sliding rod (88) is slidably connected with the circular plate (82).

7. A device for regulating the level of liquid in an evaporation section of a sugar factory according to claim 1, characterized in that: The steam collection mechanism (9) comprises a steam collection mechanism (9), a circular pipe (91), a collection groove (92) and a flow guide frame (93), the upper end of the cover plate (3) is provided with a circular pipe (91), the side of the circular pipe (91) is clamped and connected with a collection groove (92), the upper end of the collection groove (92) is magnetically connected with a flow guide frame (93), and the flow guide frame (93) is arranged above the circular pipe (91).

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