Wear-resistant lining plate processing heat treatment device

Abstract

The utility model discloses a heat treatment device for wear-resistant lining plate processing, which relates to the technical field of wear-resistant lining plate processing and comprises a platform and a high-frequency heating component, a stable guide rail is mounted at the top of the platform, stable pedestals are mounted on the surface of the stable guide rail in a bilateral symmetry manner, and a lifting component is vertically mounted at one end of the top of the platform. The high-frequency heating component is connected to one end of the lifting assembly. According to the heat treatment device for processing the wear-resistant lining plate, the high-frequency heating component is arranged and is connected with external power frequency alternating current supply equipment in a matched manner, and a magnetic field with the same frequency is converted through the high-frequency heating coil according to the electromagnetic induction principle and then acts on the wear-resistant lining plate in the magnetic field; in this way, rapid heat treatment of the wear-resistant lining plate can be achieved, meanwhile, the heating uniformity of the surface of the wear-resistant lining plate can be guaranteed through cooperation with the structural arrangement of the lifting assembly, and the heat treatment effect of the wear-resistant lining plate cannot be easily affected by the external environment.

Description

Technical Field

[0001] This utility model relates to the field of wear-resistant liner processing technology, specifically to a heat treatment device for wear-resistant liner processing. Background Technology

[0002] Wear-resistant liners are materials used to protect equipment surfaces, reduce wear, and extend service life. They are typically made from wear-resistant steel plates through processes such as cutting, rolling, punching, and welding. They can be manufactured into various shapes and sizes, such as conveyor liners, coal feeder base plates, cyclone separator inverted cones and liners, and wear-resistant blades.

[0003] Conventional heat treatment equipment for wear-resistant liners is limited by the heating method and requires a relatively closed structure to avoid mutual interference between the internal and external environments, reduce heat loss, and avoid affecting the heat treatment of the wear-resistant liners. The equipment structure is relatively complex, the use is relatively inconvenient, and the processing efficiency is also relatively limited.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a heat treatment device for processing wear-resistant liners. Utility Model Content

[0005] The purpose of this invention is to provide a heat treatment device for processing wear-resistant liners, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a heat treatment device for processing wear-resistant liners, comprising a platform and a high-frequency heating component. A stable guide rail is installed on the top of the platform, and stable bases are symmetrically installed on the surface of the stable guide rail. A lifting component is vertically installed at one end of the top of the platform. The high-frequency heating component is connected to one end of the lifting component. The high-frequency heating component includes a high-frequency heating coil, a control module, a connector, and a fixing angle plate. A control module is connected to one end of the high-frequency heating coil, and a connector is horizontally installed on one side of the control module. Fixing angle plates are symmetrically arranged vertically on the end of the control module near the lifting component.

[0007] Furthermore, the stabilizing guide rail is horizontally installed in the middle of the top surface of the platform and is opposite to the lifting assembly structure, and the lifting assembly and the platform are fixedly connected.

[0008] Furthermore, the stabilizing platform includes a movable platform, spring grippers, a damping slider, and limit bolts. The top of the movable platform is equipped with spring grippers, and the bottom center of the movable platform is provided with a damping slider. Limit bolts are horizontally provided on the left and right sides of the damping slider.

[0009] Furthermore, the spring grippers are symmetrically fixed on the top of the moving platform, and a baffle structure is provided on the side of the moving platform away from the vertical central axis of the stabilizing guide rail.

[0010] Furthermore, the damping slider and the moving platform are integrally formed, and the limiting bolt and the damping slider are threadedly connected.

[0011] Furthermore, the damping slider and the stabilizing guide rail are connected by a keyway, and the spring gripper is used to clamp and fix the wear-resistant liner.

[0012] Furthermore, the lifting assembly includes a fixed base, a servo motor, a lead screw, a support rail, and a movable slider. The servo motor is vertically mounted on the top of the fixed base, and the lead screw is vertically mounted on the bottom power output end of the servo motor via a coupling. Support rails are vertically arranged on the left and right sides of the lead screw, and a movable slider is connected to the surface of the support rail.

[0013] Furthermore, the movable slider is connected to the lead screw and the support rail by thread and keyway sliding connection respectively, and the lead screw and the support rail are arranged parallel to each other. The control module is fixed to the side surface of the movable slider by using a fixing angle plate and bolts.

[0014] This utility model provides a heat treatment device for processing wear-resistant liners, which has the following beneficial effects:

[0015] 1. This utility model incorporates a high-frequency heating component. A connector on one side of the control module, along with wiring, connects the entire high-frequency heating component to a high-frequency power supply. This converts industrial frequency AC power into AC power with a frequency typically between 15 and 200 kHz, or even higher. Utilizing the eddy current effect, an induced rotating current, proportional to the magnetic field strength, is generated in the wear-resistant liner. This rotating current, aided by the resistance within the metal object, is converted into heat energy, thus achieving rapid heating of the wear-resistant liner. Simultaneously, the skin effect of the high-frequency current causes the eddy currents in the wear-resistant liner to concentrate and circulate on the surface as the frequency increases. Therefore, by controlling the frequency of the operating current, the heating depth of the wear-resistant liner can be controlled, fully utilizing energy to achieve different heat treatment effects. Furthermore, the aforementioned structure maximizes the uniformity of heating the surface of the wear-resistant liner and prevents external environmental factors from easily affecting the heat treatment effect.

[0016] 2. This utility model connects the high-frequency heating component and the movable slider by using a fixed angle plate on one side of the control module in conjunction with bolts. Under the operation of the servo motor, the lead screw connected to it rotates axially in the vertical direction, thereby causing the entire high-frequency heating component connected to it via the movable slider to move up and down in the vertical direction along the surface of the lead screw and the support guide rail. Through the use of the above structure, the entire high-frequency heating component can move up and down according to the height of the wear-resistant liner being processed, thereby ensuring the overall surface heat treatment effect of the wear-resistant liner and ensuring the flexibility of the device structure operation.

[0017] 3. This utility model features a stable guide rail on the top surface of a platform, with symmetrically arranged stable bases on the left and right sides of the guide rail surface. The top of the movable platform is symmetrically equipped with spring grippers. Utilizing the structural characteristics of the spring grippers, the wear-resistant liner being heat-treated can be clamped and fixed at the bottom, ensuring the stability of the liner during processing. Simultaneously, the movable platform can slide along the surface of the stable guide rail using a bottom damping slider, allowing for adjustment within a certain range according to the width of the liner being processed. This ensures the flexibility and convenience of the structure's use. Furthermore, the damping slider can be limited on the surface of the stable guide rail by tightening a limiting bolt, thereby maximizing the stability of the structure during use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the main body of the heat treatment device for processing wear-resistant lining plates according to the present invention.

[0019] Figure 2 This is a schematic diagram of the stable platform structure of the heat treatment device for processing wear-resistant lining plates according to this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the lifting component of a heat treatment device for processing wear-resistant liners according to this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the high-frequency heating component of a heat treatment device for processing wear-resistant liners according to this utility model.

[0022] In the diagram: 1. Platform; 2. Stabilizing guide rail; 3. Stabilizing base; 301. Moving platform; 302. Spring gripper; 303. Damping slider; 304. Limit bolt; 4. Lifting assembly; 401. Fixed base; 402. Servo motor; 403. Lead screw; 404. Support guide rail; 405. Moving slider; 5. High-frequency heating component; 501. High-frequency heating coil; 502. Control module; 503. Connector; 504. Fixed angle plate. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0024] like Figures 1 to 4 As shown, a heat treatment device for processing wear-resistant liners includes a platform 1 and a high-frequency heating component 5. A stabilizing guide rail 2 is installed on the top of the platform 1, and stabilizing bases 3 are symmetrically installed on the surface of the stabilizing guide rail 2. A lifting assembly 4 is vertically installed at one end of the top of the platform 1. The high-frequency heating component 5 is connected to one end of the lifting assembly 4. The high-frequency heating component 5 includes a high-frequency heating coil 501, a control module 502, a connector 503, and a fixing angle plate 504. The control module 502 is connected to one end of the high-frequency heating coil 501, and the connector 503 is horizontally installed on one side of the control module 502. A fixed angle plate 504 is symmetrically arranged at one end of block 502 near the lifting component 4. The stabilizing guide rail 2 is horizontally installed in the middle of the top surface of the platform 1 and is structurally opposite to the lifting component 4. The lifting component 4 and the platform 1 are fixedly connected. The entire high-frequency heating component 5 is connected to the high-frequency power supply by the connector 503 on one side of the control module 502 and the connection of the wire. Using the eddy current effect, an induced rotating current proportional to the magnetic field strength is generated in the wear-resistant liner, i.e., eddy current. The rotating current is converted into heat energy by the resistance in the metal object. In this way, the wear-resistant liner can be heated rapidly.

[0025] like Figures 1 to 4 As shown, the stabilizing platform 3 includes a movable platform 301, spring grippers 302, damping sliders 303, and limit bolts 304. The spring grippers 302 are mounted on the top of the movable platform 301, and the damping slider 303 is located in the middle of the bottom of the movable platform 301. Limit bolts 304 are horizontally arranged on both sides of the damping slider 303. The spring grippers 302 are symmetrically fixed to the top of the movable platform 301. A baffle structure is provided on the side of the movable platform 301 away from the vertical central axis of the stabilizing guide rail 2. The damping slider 303 and the movable platform 301... The platform 301 is integrated into a single structure, and the limit bolt 304 and the damping slider 303 are connected by threads. The damping slider 303 and the stabilizing guide rail 2 are connected by a keyway sliding connection. The spring gripper 302 is used to clamp and fix the wear-resistant liner. Under the operation of the servo motor 402, the lead screw 403 connected to it is driven to rotate axially in the vertical direction, thereby driving the entire high-frequency heating component 5 connected to it by the movable slider 405 to move up and down in the vertical direction along the surface of the lead screw 403 and the supporting guide rail 404.

[0026] like Figures 1 to 4As shown, the lifting assembly 4 includes a fixed base 401, a servo motor 402, a lead screw 403, a support rail 404, and a movable slider 405. The servo motor 402 is vertically mounted on the top of the fixed base 401, and the lead screw 403 is vertically mounted on the bottom power output end of the servo motor 402 via a coupling. Support rails 404 are vertically arranged on the left and right sides of the lead screw 403, and movable sliders 405 are connected to the surfaces of the support rails 404. The movable sliders 405 are respectively connected to the lead screw 403 and the support rails 404. The screw 403 and the support rail 404 are connected by a threaded connection and a keyway sliding connection, and are arranged parallel to each other. The control module 502 is fixed to the side surface of the movable slider 405 by a fixed angle plate 504 and bolts. Utilizing the structural characteristics of the spring gripper 302, the wear-resistant liner to be heat-treated can be clamped and fixed at the bottom. At the same time, the movable table 301 can slide along the surface of the stable rail 2 using the bottom damping slider 303, so that it can be adjusted within a certain range according to the width of the liner to be processed.

[0027] In summary, as Figures 1 to 4 As shown, when using the wear-resistant liner heat treatment device, the wear-resistant liner to be heat treated is first erected between two sets of stable platforms 3. Then, the moving platform 301 is moved and adjusted along the surface of the stable guide rail 2 by using the damping slider 303. At the same time, the wear-resistant liner is clamped and fixed by the structure of the spring clamp 302. Meanwhile, the damping slider 303 is fixed to the surface of the stable guide rail 2 by turning the limit bolt 304, and the stable platform 3 with the wear-resistant liner fixed is kept directly below the high-frequency heating component 5.

[0028] Then, the entire high-frequency heating component 5 is connected to the high-frequency power supply through the connector 503 on one side of the control module 502. Under its operation, the power frequency AC is converted into AC with a frequency of 15-200kHz or even higher. At the same time, utilizing the eddy current effect, the lifting component 4 at one end of the platform 1 starts to operate. Under the operation of the servo motor 402 on the top of the fixed seat 401, the lead screw 403 connected to its power output end starts to rotate vertically, thereby driving the high-frequency heating component 5 connected to it via the movable slider 405 to move vertically downward along the surface of the support guide rail 404 and the lead screw 403, so that the high-frequency heating coil 501 is sleeved around the wear-resistant liner. During this process, an induced rotating current proportional to the magnetic field strength is generated in the wear-resistant liner. The rotating current is converted into heat energy by the resistance in the metal object. In this way, the wear-resistant liner can be rapidly heated until the heat treatment is completed.

[0029] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A heat treatment apparatus for processing wear-resistant lining plates, comprising a base (1) and a high-frequency heating member (5), characterized in that: The top of the platform (1) is provided with a stable guide rail (2), and the surface of the stable guide rail (2) is provided with a stable pedestal (3) which is symmetrical left and right, one end of the top of the platform (1) is vertically provided with a lifting assembly (4), the high-frequency heating component (5) is connected to one end of the lifting assembly (4), the high-frequency heating component (5) comprises a high-frequency heating coil (501), a control module (502), a connecting head (503) and a fixed angle plate (504), one end of the high-frequency heating coil (501) is connected and provided with the control module (502), one side of the control module (502) is horizontally provided with the connecting head (503), and the control module (502) is provided with the fixed angle plate (504) which is symmetrical up and down on one end close to the lifting assembly (4).

2. The apparatus for processing and heat treating abrasion-resistant liner plates according to claim 1, characterized in that, The stable guide rail (2) is horizontally installed in the middle of the top surface of the platform (1) and opposite to the structure of the lifting assembly (4), and the lifting assembly (4) and the platform (1) are fixedly connected.

3. The apparatus for processing and heat treatment of wear-resistant lining plates according to claim 1, characterized in that, The stable pedestal (3) comprises a moving table (301), a spring clamp jaw (302), a damping sliding block (303) and a limiting pin (304), the top of the moving table (301) is provided with the spring clamp jaw (302), the bottom of the moving table (301) is provided with the damping sliding block (303) in the middle, and the left and right sides of the damping sliding block (303) are horizontally provided with the limiting pin (304).

4. The apparatus for processing and heat treating abrasion-resistant liner plates according to claim 3, wherein The spring clamp jaw (302) is fixedly provided on the top of the moving table (301) and is symmetrical left and right, and the side of the moving table (301) away from the vertical central axis of the stable guide rail (2) is provided with a baffle structure.

5. The apparatus for processing and heat treating abrasion-resistant liner plates according to claim 3, wherein The damping sliding block (303) and the moving table (301) are provided in an integral structure, and the limiting pin (304) and the damping sliding block (303) are threadedly connected.

6. The apparatus for processing and heat treating abrasion-resistant liner plates according to claim 3, wherein The damping sliding block (303) and the stable guide rail (2) are connected in a key groove sliding connection, and the spring clamp jaw (302) is used for clamping and fixing the wear-resistant lining plate.

7. The apparatus for processing and heat treating abrasion resistant liner plates of claim 1, wherein, The lifting assembly (4) comprises a fixed seat (401), a servo motor (402), a lead screw (403), a support guide rail (404) and a moving sliding block (405), the top of the fixed seat (401) is vertically provided with the servo motor (402), the power output end of the bottom of the servo motor (402) is vertically provided with the lead screw (403) through a shaft coupling, the left and right sides of the lead screw (403) are vertically provided with the support guide rail (404), and the surface of the support guide rail (404) is connected with the moving sliding block (405).

8. The apparatus for processing and heat treating abrasion-resistant liner plates according to claim 7, wherein The moving sliding block (405) is threadedly connected and connected in a key groove sliding connection with the lead screw (403) and the support guide rail (404), and the lead screw (403) and the support guide rail (404) are arranged in parallel with each other, and the control module (502) is connected and fixed to the side surface of the moving sliding block (405) through the fixed angle plate (504).

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