Laser quenching device for machining shafts in power plant

Abstract

The utility model relates to the field of laser processing equipment, in particular to a laser quenching device for processing shafts in a power plant, which comprises a workbench, a bearing ring is arranged on the workbench, the upper end face of the workbench is fixedly connected with a support frame, and the lower end face of the support frame is respectively and rotatably connected with an adjusting screw rod I and an adjusting screw rod II. The outer wall of the first adjusting lead screw and the outer wall of the second adjusting lead screw are both in threaded connection with sliding blocks, the two sliding blocks are both fixedly connected with electric cylinders, the output ends of the two electric cylinders are both fixedly connected with laser machining heads, and one end of the first adjusting lead screw is fixedly connected with a first sliding rod. According to the bearing ring quenching device, the supporting frame, the first adjusting lead screw, the first sliding rod, the second adjusting lead screw, the second sliding rod, the sliding block, the electric cylinder and the laser machining head are matched with one another, the inner wall and the outer wall of a bearing ring can be quenched at the same time, the machining efficiency is improved, and practicability is achieved.

Description

Technical Field

[0001] This utility model relates to the field of laser processing equipment, and in particular to a laser quenching device for shaft processing in power plants. Background Technology

[0002] Bearing rings are a type of shaft component in power plants. They are ring-shaped parts of radial rolling bearings with one or more raceways, typically consisting of an outer ring and an inner ring. In power plants, bearing rings are primarily used to support rotating shafts, such as the main shaft of a generator and the rotor of a turbine, ensuring their smooth rotation.

[0003] Existing laser hardening equipment typically processes the inner and outer walls of bearings separately. For large-sized shaft parts used in power plants, this processing method is time-consuming and inefficient. Therefore, we propose an improved laser hardening equipment for power plant shaft processing. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a laser quenching device for shaft processing in power plants.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a laser quenching device for shaft processing in power plants, comprising a worktable, a bearing ring provided on the worktable, a support frame fixedly connected to the upper end face of the worktable, and an adjusting screw one and an adjusting screw two rotatably connected to the lower end face of the support frame, with a slider threadedly connected to the outer wall of both adjusting screw one and adjusting screw two, an electric cylinder fixedly connected to each of the two sliders, and a laser processing head fixedly connected to the output end of each of the two electric cylinders.

[0006] Through the above technical solution, the two laser processing heads of the device can adjust their positions according to the size of the bearing ring, and simultaneously perform quenching processing on the inner and outer walls of the bearing ring, thereby improving processing efficiency.

[0007] As a further description of the above technical solution:

[0008] One end of the adjusting screw is fixedly connected to a slide rod, and one end of the adjusting screw is fixedly connected to a slide rod. The other ends of the two sliders are respectively slidably sleeved on the outer walls of the slide rods.

[0009] Through the above technical solution, adjusting screw one and adjusting screw two are used to drive the slider to move, and sliding rod one and sliding rod two are used to limit the movement of the slider.

[0010] As a further description of the above technical solution:

[0011] Servo motors are fixedly connected to both outer walls of the support frame, and the output ends of the two servo motors are fixedly connected to one end of the adjusting screw one and the adjusting screw two, respectively.

[0012] Through the above technical solution, the two servo motors can drive the first adjusting screw and the second adjusting screw to rotate respectively.

[0013] As a further description of the above technical solution:

[0014] The two laser processing heads are respectively positioned on the inner and outer sides of the bearing ring, and the maximum lifting height of the two laser processing heads is greater than the height of the bearing ring.

[0015] The above technical solution facilitates the loading and unloading of bearing rings and avoids the laser processing head obstructing the loading and unloading of bearing rings.

[0016] As a further description of the above technical solution:

[0017] A drive screw is rotatably connected to the worktable. Mounting blocks are threaded onto the front and rear outer walls of the drive screw. Rubber wheels are rotatably connected to both mounting blocks, and both rubber wheels are rotatably disposed inside the bearing ring.

[0018] The above technical solution controls the relative movement of two mounting blocks by rotating the drive screw, thereby causing the two rubber wheels to abut against the inner ring of the bearing race. This facilitates the rotation of the bearing race by the rotating rubber wheels, making it easier for the laser processing head to perform laser quenching processing on it.

[0019] As a further description of the above technical solution:

[0020] One of the mounting blocks is fixedly connected to a drive motor, and the output end of the drive motor is fixedly connected to the upper end of the shaft of the fixed sleeve rubber wheel.

[0021] Through the above technical solution, the drive motor can drive the rubber wheel to rotate.

[0022] This utility model has the following beneficial effects:

[0023] 1. Compared with existing technologies, this laser quenching device for shaft processing in power plants, through the coordinated arrangement of a support frame, adjusting screw one, slide one, adjusting screw two, slide two, slider, electric cylinder, and laser processing head, can control the movement of two sliders by rotating adjusting screw one and adjusting screw two respectively. This allows the two laser processing heads to adjust their positions according to the size of the bearing ring and simultaneously perform quenching processing on the inner and outer walls of the bearing ring, thereby improving processing efficiency.

[0024] 2. Compared with existing technologies, this laser quenching device for shaft processing in power plants, by setting up a drive screw, mounting block, rubber wheels and drive motor structure, enables the device to be adapted to drive various bearing rings of different specifications by adjusting the distance between the two rubber wheels, thus making it more versatile. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of one side of the laser quenching device for shaft processing in power plants proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the other side of the laser quenching device for shaft processing in power plants proposed in this utility model;

[0027] Figure 3 This is a bottom view of the support frame structure of the laser quenching device for shaft processing in power plants proposed in this utility model;

[0028] Figure 4 This is a partial top view of the laser quenching device for shaft processing in power plants proposed in this utility model.

[0029] Legend:

[0030] 1. Worktable; 2. Bearing ring; 3. Drive screw; 4. Mounting block; 5. Rubber wheel; 6. Drive motor; 7. Support frame; 8. Adjusting screw one; 9. Slide rod one; 10. Adjusting screw two; 11. Slide rod two; 12. Slider; 13. Electric cylinder; 14. Laser processing head; 15. Servo motor. Detailed Implementation

[0031] Reference Figure 1-4 The present invention provides a laser quenching device for shaft processing in power plants, comprising a worktable 1, a bearing ring 2 on the worktable 1, a support frame 7 fixedly connected to the upper end face of the worktable 1, and an adjusting screw 10 and an adjusting screw 2 rotatably connected to the lower end face of the support frame 7, respectively. Slider 12 is threadedly connected to the outer wall of both adjusting screw 10 and adjusting screw 2 10. By rotating adjusting screw 10 and adjusting screw 2 10, the slider 12 is moved, thereby adjusting the horizontal position of the laser processing head 14. Electric cylinders 13 are fixedly connected to both sliders 12, and the output ends of both electric cylinders 13 are fixedly connected to the laser processing head 14. The action of the electric cylinders 13 controls the lifting and lowering adjustment of the laser processing head 14.

[0032] Through the above technical solution, the two laser processing heads 14 of the device can adjust their positions according to the size of the bearing ring 2, and simultaneously perform quenching processing on the inner and outer walls of the bearing ring 2, thereby improving processing efficiency.

[0033] One end of the adjusting screw 8 is fixedly connected to the slide rod 9, and one end of the adjusting screw 10 is fixedly connected to the slide rod 11. The other ends of the two sliders 12 are respectively slidably sleeved on the outer walls of the slide rod 9 and the slide rod 11. The adjusting screw 8 and the adjusting screw 10 are used to drive the sliders 12 to move, and the slide rods 9 and 11 are used to limit the movement of the sliders 12.

[0034] Servo motors 15 are fixedly connected to the outer walls on both sides of the support frame 7. The output ends of the two servo motors 15 are fixedly connected to one end of the adjusting screw 8 and the adjusting screw 10, respectively. The two servo motors 15 can drive the adjusting screw 8 and the adjusting screw 10 to rotate, respectively.

[0035] Two laser processing heads 14 are respectively positioned on the inner and outer sides of the bearing ring 2, and the maximum lifting height of the two laser processing heads 14 is greater than the height of the bearing ring 2, which facilitates the loading and unloading of the bearing ring 2 and avoids the laser processing heads 14 obstructing the loading and unloading of the bearing ring 2.

[0036] A drive screw 3 is rotatably connected to the worktable 1. Mounting blocks 4 are threadedly connected to the front and rear outer walls of the drive screw 3. Rubber wheels 5 are rotatably connected to the two mounting blocks 4. The two rubber wheels 5 are rotatably set inside the bearing ring 2. By rotating the drive screw 3, the relative movement of the two mounting blocks 4 is controlled, so that the two rubber wheels 5 abut against the inner ring of the bearing ring 2. This makes it convenient for the rubber wheels 5 to rotate and drive the bearing ring 2 to rotate, which is convenient for the laser processing head 14 to perform laser quenching processing on it.

[0037] One of the mounting blocks 4 is fixedly connected to a drive motor 6. The output end of the drive motor 6 is fixedly connected to the upper end of the rotating shaft of the fixed sleeve rubber wheel 5. The drive motor 6 can drive the rubber wheel 5 to rotate.

[0038] Working principle: The bearing ring 2 is placed on the worktable 1. Then, the drive screw 3 is rotated by the rotating wheel, which in turn controls the relative movement of the two mounting blocks 4, thereby driving the relative movement of the two rubber wheels 5, which press against the inner walls of the two sides of the bearing ring 2. This allows the device to process bearing rings 2 of different sizes. Then, the two servo motors 15 are started to control the rotation of the adjusting screw 1 8 and the adjusting screw 2 10, which in turn drives the two sliders 12 to move, so as to adjust the relative position of the two laser processing heads 14 with respect to the inner and outer walls of the bearing ring 2. Then, the drive motor 6 is started to drive one of the rubber wheels 5 to rotate, which in turn drives the bearing ring 2 to rotate with respect to the laser processing head 14. Then, the two laser processing heads 14 process the outer and inner walls of the bearing ring 2 simultaneously, thereby effectively improving the processing efficiency.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A laser quenching device for shaft machining in power plants, comprising a workbench (1), a bearing ring (2) is arranged on the workbench (1), characterized in that: The upper end surface of the workbench (1) is fixedly connected with a support frame (7), the lower end surfaces of the support frame (7) are respectively rotationally connected with an adjusting lead screw one (8) and an adjusting lead screw two (10), the outer walls of the adjusting lead screw one (8) and the adjusting lead screw two (10) are both threadedly connected with a sliding block (12), the two sliding blocks (12) are both fixedly connected with an electric cylinder (13), and the output ends of the two electric cylinders (13) are both fixedly connected with a laser processing head (14).

2. The laser quenching device for shaft machining in a power plant according to claim 1, characterized in that: One end of the adjusting lead screw one (8) is fixedly connected with a sliding rod one (9), one end of the adjusting lead screw two (10) is fixedly connected with a sliding rod two (11), and the other ends of the two sliding blocks (12) are respectively slidably sleeved on the outer walls of the sliding rod one (9) and the sliding rod two (11).

3. The laser quenching device for shaft machining in power plant according to claim 1, characterized in that: The outer walls of the support frame (7) are both fixedly connected with a servo motor (15), and the output ends of the two servo motors (15) are respectively fixedly connected with one end of the adjusting lead screw one (8) and the adjusting lead screw two (10).

4. The laser quenching device for shaft machining in power plant according to claim 1, characterized in that: The two laser processing heads (14) are respectively arranged at the inner and outer positions of the bearing sleeve (2), and the maximum lifting height of the two laser processing heads (14) is greater than the height of the bearing sleeve (2).

5. The laser quenching device for shaft machining in power plant according to claim 1, characterized in that: The workbench (1) is rotationally connected with a driving lead screw (3), the front and rear outer walls of the driving lead screw (3) are both threadedly connected with a mounting block (4), the two mounting blocks (4) are both rotationally connected with a rubber wheel (5), and the two rubber wheels (5) are both rotationally arranged at the inner side of the bearing sleeve (2).

6. The laser quenching device for shaft machining in power plant according to claim 5, characterized in that: One of the mounting blocks (4) is fixedly connected with a driving motor (6), and the output end of the driving motor (6) is fixedly connected with the upper end of the rotating shaft of the fixedly sleeved rubber wheel (5).

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