Double-station vertical oxidation clamp for solar frame
By designing a dual-station vertical oxidation clamp for solar cell frames, automatic positioning and clamping are achieved using a horizontal movement mechanism and a clamping mechanism. This solves the problem of difficulty in confirming the position of solar cell frames, reduces production costs, and improves efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-04-03
AI Technical Summary
Existing solar panel frame processing equipment has difficulty identifying the position of the solar panel frame during the production process, resulting in labor-intensive manual loading and increased production costs.
A dual-station solar frame vertical oxidation clamp was designed, which achieves automatic positioning and clamping through a horizontal movement mechanism and a clamping mechanism. The clamping mechanism includes components such as a positioning adjustment plate, nut, bidirectional threaded rod, and electro-hydraulic push rod to achieve automatic feeding.
It reduced production costs, improved production efficiency, reduced manual operation, and enabled automatic positioning and clamping of solar panel frames.
Smart Images
Figure CN224077570U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of oxidation clamp technology, specifically a dual-station solar panel frame vertical oxidation clamp. Background Technology
[0002] Solar panel frames are typically made of aluminum alloy, steel, or composite materials and consist of frame profiles and connectors. Their main functions are to protect the edges of the solar panels, prevent damage from external forces during transportation, installation, and use, enhance the overall mechanical strength of the modules, provide sealing, facilitate installation, and provide electrical insulation and conduction, thereby ensuring the stable and efficient operation of solar photovoltaic modules. In order to extend the service life of solar photovoltaic panels and prevent oxidation and corrosion during long-term use, it is necessary to perform oxidation treatment on the frames.
[0003] Chinese patent (authorization announcement number: CN115404529B, authorization announcement date: 2023.03.10) proposes a vertical oxidation production line for solar photovoltaic frame modules. This patent uses a horizontal moving component on the base to drive the movement of the moving frame, which cooperates with the transfer mechanism to transfer the solar photovoltaic frame modules and place them into the electrolyte of the electrolytic cell. The bottom limiting component, the horizontal limiting component, and the vertical limiting component in the electrolytic cell limit the frame modules from three directions. The bottom motor drives the bottom limiting reciprocating screw to rotate, causing the bottom limiting ball to move back and forth and drive the guide shaft of the flow guiding component to rotate and drive the electrolyte to flow. At the same time, the bottom guide ball moves in the opposite direction to improve the placement stability of the frame modules, thereby realizing the vertical oxidation treatment of the solar photovoltaic frame modules.
[0004] Existing solar cell frame processing equipment has some drawbacks. During the production process, the solar cell frames move via a conveyor belt, and it is difficult to confirm their position. If manual feeding is used, it will consume manpower and increase production costs. Therefore, we propose a dual-station vertical anodizing clamp for solar cell frames. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a dual-station solar panel frame vertical oxidation clamp, which solves the background problem.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A dual-station solar frame vertical oxidation clamp includes a horizontal movement mechanism, an oxidation tank, and a solar frame. The movable end of the horizontal movement mechanism is fixedly connected to a clamping mechanism, and a positioning platform is fixedly connected to the outer wall of the oxidation tank.
[0008] The clamping mechanism includes a fixed plate, a slide rail, a bidirectional threaded rod, a nut, a second connecting plate, a positioning adjustment plate, an electro-hydraulic actuator, a fixed plate, a guide telescopic rod, a second cylinder, a fixed hook, a chuck body, and grippers. A nut slider is fixedly connected to the outer wall of the fixed plate, and a guide slider is also fixedly connected to the outer wall of the fixed plate. The bidirectional threaded rod is rotatably connected between the nut slider and the guide slider. A second motor is installed inside the nut slider, and the output end of the second motor is fixedly connected to the bidirectional threaded rod. The slide rail is fixedly connected to the lower surface of the fixed plate, the nut is slidably connected to the outer wall of the slide rail, and the nut is threadedly connected to the outer wall of the bidirectional threaded rod. The second connecting plate is fixedly connected to the lower surface of the nut, the positioning adjustment plate is hinged to the inner wall of the second connecting plate, and the electro-hydraulic actuator is fixedly connected between the second connecting plate and the positioning adjustment plate.
[0009] Preferably, the fixing plate is fixedly connected to the upper surface of the fixing plate, the guide telescopic rod is fixedly connected to the inner wall of the fixing plate, the second cylinder is fixedly connected to the inner wall of the fixing plate, one of the clamp bodies is fixedly connected to the movable end of the guide telescopic rod, the other clamp body is fixedly connected to the movable end of the second cylinder, the fixing hook is disposed below the clamp body, the jaws are hinged to the inner wall of the clamp body, and a torsion spring is provided between the jaws and the clamp body.
[0010] Preferably, the traversing mechanism includes a fixed frame, a first motor, a first bearing seat, a lead screw, a nut slider, and a guide slider. The inner wall of the fixed frame is fixedly connected to a guide rail for sliding the nut slider. The outer wall of the fixed frame is fixedly connected to the first bearing seat. The inner wall of the first bearing seat is rotatably connected to the lead screw. The nut slider is threadedly connected to the outer wall of the lead screw. The guide slider is slidably connected to the outer wall of the guide rail. The first motor is fixedly connected to the outer wall of the first bearing seat, and the output end of the first motor is fixedly connected to one end of the lead screw.
[0011] Preferably, the positioning platform includes a base frame, a support plate, a first cylinder, a first connecting plate, a pusher plate, and a limiting plate. The base frame is fixedly connected to the oxidation tank, and the support plate is fixedly connected to the upper surface of the base frame. The upper surface of the base frame has multiple through holes, and the surface of the partition baffle has multiple through holes.
[0012] Preferably, the partition baffle is fixedly connected to the inner wall of the support plate by screws, and the limiting plate is connected between the support plate and the partition baffle by screws.
[0013] Preferably, the first cylinder is fixedly connected to the upper surface of the support plate, the first connecting plate is fixedly connected to the movable end of the first cylinder, the pusher plate is fixedly connected to the movable end of the first connecting plate, and the pusher plate is slidably connected to both sides of the partition baffle.
[0014] Beneficial effects
[0015] This utility model provides a dual-station vertical anodizing clamp for solar cell frames. Compared with the prior art, it has the following advantages:
[0016] 1. This dual-station solar frame vertical oxidation clamp, by setting a positioning adjustment plate, can easily push the solar frame to be close to the partition baffle, and then move the solar frame to the appropriate position under the push of the pusher plate, so as to facilitate its positioning and subsequent clamping and oxidation operations.
[0017] 2. This dual-station vertical oxidation clamp for solar cell frames, through the configuration of a nut, a bidirectional threaded rod, a slide rail, a second connecting plate, a positioning adjustment plate, and an electro-hydraulic actuator, enables the nut to move synchronously to both sides of the bidirectional threaded rod through rotation. This structure allows the solar cell frames on the conveyor belt to be moved by the electro-hydraulic actuator controlling the rotation of the positioning adjustment plate and by the horizontal movement of the nut, thus achieving automatic feeding and reducing manual operation. The device has a simple structure and adopts dual-station clamping operation, reducing the production cost of the equipment and improving production efficiency. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This is a schematic diagram of the positioning platform in this utility model;
[0020] Figure 3 This is a schematic diagram of the transverse movement mechanism in this utility model;
[0021] Figure 4 This is a schematic diagram of the clamping mechanism in this utility model;
[0022] Figure 5 This is a side view of the clamping mechanism in this utility model.
[0023] In the diagram: 1. Transverse moving mechanism; 2. Oxidation pool; 3. Positioning platform; 4. Clamping mechanism; 5. Solar panel frame;
[0024] 11. Fixed frame; 12. First motor; 13. First bearing housing; 14. Lead screw; 15. Nut slider; 16. Guide slider;
[0025] 31. Base frame; 32. Bearing plate; 33. First cylinder; 34. First connecting plate; 35. Push plate; 36. Limiting plate; 37. Dividing baffle;
[0026] 41. Fixing plate; 42. Slide rail; 43. Two-way threaded rod; 44. Nut; 45. Second connecting plate; 47. Positioning adjustment plate; 48. Electro-hydraulic actuator; 49. Fixing plate; 410. Guide telescopic rod; 411. Second cylinder; 412. Fixing hook; 413. Chuck body; 414. Gripper. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figure 1-5This utility model provides a technical solution: a dual-station solar frame vertical oxidation clamp, including a horizontal moving mechanism 1, an oxidation tank 2, and a solar frame 5. The movable end of the horizontal moving mechanism 1 is fixedly connected to a clamping mechanism 4. A positioning platform 3 is fixedly connected to the outer wall of the oxidation tank 2. The clamping mechanism 4 includes a fixing plate 41, a slide rail 42, a bidirectional threaded rod 43, a nut 44, a second connecting plate 45, a positioning adjustment plate 47, an electro-hydraulic push rod 48, a fixing plate 49, a guide telescopic rod 410, a second cylinder 411, a fixing hook 412, and a clamping head. The body 413, the gripper 414, the outer wall of the fixing plate 41 is fixedly connected to the nut slider 15, the outer wall of the fixing plate 41 is fixedly connected to the guide slider 16, the bidirectional threaded rod 43 is rotatably connected between the nut slider 15 and the guide slider 16, the nut slider 15 is provided with a second motor inside, the output end of the second motor is fixedly connected to the bidirectional threaded rod 43, the slide rail 42 is fixedly connected to the lower surface of the fixing plate 41, the nut 44 is slidably connected to the outer wall of the slide rail 42, and the nut 44 is threadedly connected to the outer wall of the bidirectional threaded rod 43;The second connecting plate 45 is fixedly connected to the lower surface of the nut 44. The positioning adjustment plate 47 is hinged to the inner wall of the second connecting plate 45. The electro-hydraulic push rod 48 is fixedly connected between the second connecting plate 45 and the positioning adjustment plate 47. The fixing plate 49 is fixedly connected to the upper surface of the fixing plate 41. The guide telescopic rod 410 is fixedly connected to the inner wall of the fixing plate 49. The second cylinder 411 is fixedly connected to the inner wall of the fixing plate 49. One of the chuck bodies 413 is fixedly connected to the movable end of the guide telescopic rod 410, and the other chuck body 413 is fixedly connected to the movable end of the second cylinder 411. A fixed hook 412 is located below the chuck body 413. A gripper 414 is hinged to the inner wall of the chuck body 413. A torsion spring is provided between the gripper 414 and the chuck body 413. The transverse mechanism 1 includes a fixed frame 11, a first motor 12, a first bearing seat 13, a lead screw 14, a nut slider 15, and a guide slider 16. A guide rail for sliding the nut slider 15 is fixedly connected to the inner wall of the fixed frame 11. The first bearing seat 13 is fixedly connected to the outer wall of the fixed frame 11. The lead screw 14 is rotatably connected to the inner wall of the first bearing seat 13. The nut slider 15 is threadedly connected to the lead screw. The outer wall of the guide rail 14 is slidably connected to the outer wall of the guide slider 16. The first motor 12 is fixedly connected to the outer wall of the first bearing seat 13. The output end of the first motor 12 is fixedly connected to one end of the lead screw 14. The positioning table 3 includes a base frame 31, a bearing plate 32, a first cylinder 33, a first connecting plate 34, a pusher plate 35, and a limiting plate 36. The base frame 31 is fixedly connected to the oxidation tank 2. The bearing plate 32 is fixedly connected to the upper surface of the base frame 31. The upper surface of the base frame 31 has multiple through holes. The surface of the partition baffle 37 has multiple through holes. The partition baffle 37 is connected by screws. A limiting plate 36 is fixedly connected to the inner wall of the support plate 32 and the partition baffle 37 by screws. A first cylinder 33 is fixedly connected to the upper surface of the support plate 32. A first connecting plate 34 is fixedly connected to the movable end of the first cylinder 33. A pusher plate 35 is fixedly connected to the movable end of the first connecting plate 34 and slidably connected to both sides of the partition baffle 37. The fixing hook 412 consists of two hinged wedge blocks and a torsion spring. When the fixing hook 412 is pressed down, the wedge blocks rotate. When it fits into the internal hook groove of the solar frame 5, the wedge blocks reset under the action of the torsion spring.
[0029] Working principle: When using this device, the first motor 12 drives the lead screw 14 to rotate, which in turn drives the nut slider 15 to move on the track surface of the fixed frame 11. When the gripper 414 moves to the appropriate position, the electro-hydraulic push rod 48 drives the positioning adjustment plate 47 to rotate to the horizontal position. Then, the solar frame 5 is moved to the vicinity of the positioning adjustment plate 47 by the conveyor belt. Subsequently, the electro-hydraulic push rod 48 retracts, driving the positioning adjustment plate 47 to rotate to the vertical position. At this time, the second motor inside the nut slider 15 drives the positioning adjustment plate 47 to move, thereby positioning the solar frame 5... When the solar frame 5 is in close contact with the partition baffle 37, the first cylinder 33 drives the pusher plate 35 to move, pushing the solar frame 5 to be in close contact with the limiting plate 36. Then, the second cylinder 411 presses down the movable end, driving the clamp body 413 to move to the hook groove of the solar frame 5. At this time, the fixed hook 412 hooks the hook groove with the second connecting plate 45, thereby fixing the solar frame 5. Then, the second cylinder 411 lifts the solar frame 5 and moves the solar frame 5 through the transverse mechanism 1. Then, the second cylinder 411 presses down the solar frame 5 into the oxidation tank 2, completing the processing of the solar frame 5.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-station solar panel frame vertical anodizing clamp, characterized in that: It includes a transverse moving mechanism (1), an oxidation pool (2), and a solar frame (5). The movable end of the transverse moving mechanism (1) is fixedly connected to a clamping mechanism (4), and the outer wall of the oxidation pool (2) is fixedly connected to a positioning platform (3). The clamping mechanism (4) includes a fixed plate (41), a slide rail (42), a bidirectional threaded rod (43), a nut (44), a second connecting plate (45), a positioning adjustment plate (47), an electro-hydraulic actuator (48), a fixed plate (49), a guide telescopic rod (410), a second cylinder (411), a fixed hook (412), a chuck body (413), and a gripper (414). A nut slider (15) is fixedly connected to the outer wall of the fixed plate (41), and a guide slider (16) is fixedly connected to the outer wall of the fixed plate (41). The bidirectional threaded rod (43) is rotatably connected to the nut slider (15) and the guide slider (16). Between them, the nut slider (15) is provided with a second motor inside, the output end of the second motor is fixedly connected to the bidirectional threaded rod (43), the slide rail (42) is fixedly connected to the lower surface of the fixed plate (41), the nut (44) is slidably connected to the outer wall of the slide rail (42), and the nut (44) is threadedly connected to the outer wall of the bidirectional threaded rod (43); the second connecting plate (45) is fixedly connected to the lower surface of the nut (44), the positioning adjustment plate (47) is hinged to the inner wall of the second connecting plate (45), and the electro-hydraulic push rod (48) is fixedly connected between the second connecting plate (45) and the positioning adjustment plate (47).
2. The dual-station solar frame vertical anodizing clamp according to claim 1, characterized in that: The fixed plate (49) is fixedly connected to the upper surface of the fixed plate (41), the guide telescopic rod (410) is fixedly connected to the inner wall of the fixed plate (49), the second cylinder (411) is fixedly connected to the inner wall of the fixed plate (49), one of the clamp bodies (413) is fixedly connected to the movable end of the guide telescopic rod (410), the other clamp body (413) is fixedly connected to the movable end of the second cylinder (411), the fixed hook (412) is located below the clamp body (413), the jaw (414) is hinged to the inner wall of the clamp body (413), and a torsion spring is provided between the jaw (414) and the clamp body (413).
3. The dual-station solar panel frame vertical anodizing clamp according to claim 1, characterized in that: The transverse mechanism (1) includes a fixed frame (11), a first motor (12), a first bearing seat (13), a lead screw (14), a nut slider (15), and a guide slider (16). The inner wall of the fixed frame (11) is fixedly connected to a guide rail for sliding the nut slider (15). The outer wall of the fixed frame (11) is fixedly connected to the first bearing seat (13). The inner wall of the first bearing seat (13) is rotatably connected to the lead screw (14). The nut slider (15) is threadedly connected to the outer wall of the lead screw (14). The guide slider (16) is slidably connected to the outer wall of the guide rail. The first motor (12) is fixedly connected to the outer wall of the first bearing seat (13). The output end of the first motor (12) is fixedly connected to one end of the lead screw (14).
4. The dual-station solar panel frame vertical anodizing clamp according to claim 1, characterized in that: The positioning platform (3) includes a base frame (31), a bearing plate (32), a first cylinder (33), a first connecting plate (34), a pusher plate (35), a limiting plate (36), and a partition plate (37). The base frame (31) is fixedly connected to the oxidation tank (2), and the bearing plate (32) is fixedly connected to the upper surface of the base frame (31). The upper surface of the base frame (31) has multiple through holes, and the surface of the partition plate (37) has multiple through holes.
5. The dual-station solar frame vertical anodizing clamp according to claim 4, characterized in that: The partition baffle (37) is fixedly connected to the inner wall of the support plate (32) by screws, and the limiting plate (36) is connected between the support plate (32) and the partition baffle (37) by screws.
6. The dual-station solar panel frame vertical anodizing clamp according to claim 4, characterized in that: The first cylinder (33) is fixedly connected to the upper surface of the bearing plate (32), the first connecting plate (34) is fixedly connected to the movable end of the first cylinder (33), the pusher plate (35) is fixedly connected to the movable end of the first connecting plate (34), and the pusher plate (35) is slidably connected to both sides of the partition baffle (37).