Replaceable napping roller of napping machine
The replaceable brushing roller design utilizes plastic clips and a screw structure to enable quick installation and removal of the brushing roller, solving the problem of inconvenient roller replacement in existing technologies and improving work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-04-03
AI Technical Summary
The existing brushing machine rollers are difficult to replace due to their cumbersome fixing method, which affects work efficiency.
It adopts a replaceable brushing roller design, which can be quickly installed and disassembled through a combination of plastic buckles, positioning shafts and screws. The roller can be rotated and replaced by a drive motor that drives the connecting rod.
It enables quick installation and removal of the texturing roller, improving work efficiency and simplifying the maintenance process.
Smart Images

Figure CN224077747U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of napping rollers for napping machines, and in particular to a replaceable napping roller for a napping machine. Background Technology
[0002] A napping machine is a device used to treat the surface of fabrics, primarily to remove fuzz and improve the fabric's feel and texture. Fuzz may appear during the fabric production process, affecting the fabric's appearance and feel. Therefore, a napping machine is used to remove this fuzz, resulting in a smoother fabric surface.
[0003] An existing car seat cover fabric napping machine (publication number: CN108893921A) can clean the napping rollers with a brush, but the napping rollers usually need to be fixed to the main body of the napping machine with multiple bolts or welds. Therefore, when the napping rollers are worn or malfunction, the disassembly operation is cumbersome for the staff and it is not convenient to replace them quickly, which affects work efficiency. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a replaceable napping roller for a napping machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A replaceable napping roller for a napping machine includes a napping machine frame, a mounting frame, and a napping roller. A drive motor is fixedly mounted on the outer wall of the napping machine frame. A connecting rod is fixedly mounted on the output shaft of the drive motor. A fixing sleeve is fixedly mounted on the end of the connecting rod away from the drive motor. A placement groove is provided on the mounting frame. A positioning shaft is movably disposed in the placement groove. One end of the positioning shaft is fixedly connected to the napping roller and embedded in the interior of the fixing sleeve. A through groove is provided on the fixing sleeve. A fixing frame is fixedly mounted on the outer wall of the through groove. A screw is movably disposed on the fixing frame. A rectangular block is mounted on the bottom end of the screw via a rotating shaft. A rectangular groove is provided on the positioning shaft, and the rectangular block is fitted into the rectangular groove.
[0007] As a further embodiment of this utility model, a first fixing sleeve is provided at the end of the mounting bracket away from the second fixing sleeve, and a first positioning shaft is fixedly installed at the end of the brushing cylinder near the first fixing sleeve.
[0008] As a further embodiment of this utility model, the upper end of the placement slot is fitted with a plastic buckle via a hinge, and the placement slots are symmetrically distributed on the mounting frame.
[0009] As a further embodiment of this utility model, the positioning shaft is embedded inside the fixed sleeve, and the outer wall of the fixed sleeve is connected to the roughening frame via a rotating shaft.
[0010] As a further embodiment of this utility model, a button is fixedly provided at the top of the screw, the rectangular blocks are symmetrically distributed on the roughening machine frame, and a screw sleeve is fixedly provided on the inner wall of the fixing frame.
[0011] As a further embodiment of this utility model, the mounting bracket is connected to the roughening machine frame by fasteners, and the screw is threadedly connected to the threaded sleeve.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] When installing the brushing cylinder, pull open the two sets of plastic clips to insert positioning shaft one and positioning shaft two into the two placement slots on the mounting bracket, respectively. Then close the two sets of plastic clips to initially position the brushing cylinder on the mounting bracket. Push the two sets of positioning shafts into fixing sleeve one and fixing sleeve two, respectively. Then turn the button to rotate the screw with the help of the threaded sleeve, pushing the rectangular block down to insert into the rectangular slot. Rectangular blocks are provided in both fixing sleeve one and fixing sleeve two. After fixing the two sets of positioning shafts in sequence, the brushing cylinder is then installed and fixed. On the roughening machine frame, with the cooperation of the rotating shaft, the drive motor is started, causing the drive motor to drive the connecting rod to rotate through the output shaft. At the same time, the roughening cylinder between the fixed sleeve one and the fixed sleeve two rotates, so that the roughening cylinder roughens the surface of the material. When the roughening cylinder needs to be replaced, simply turn the button in the opposite direction to make the screw move the rectangular block upward and separate it from the rectangular groove. This releases the limit on the positioning shaft one and the positioning shaft two in sequence. Finally, open the plastic buckle to remove the roughening cylinder from the mounting frame, providing convenience for workers to disassemble and assemble, and improving work efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of a replaceable napping roller for a napping machine proposed in this utility model.
[0015] Figure 2 This is a cross-sectional schematic diagram of the mounting frame for a replaceable brushing roller of a brushing machine proposed in this utility model.
[0016] Figure 3 This is an enlarged structural diagram of point A of the replaceable napping roller of the napping machine proposed in this utility model;
[0017] Figure 4 This is an enlarged structural diagram of section B of a replaceable napping roller for a napping machine proposed in this utility model.
[0018] Figure 5 A schematic diagram of the mounting frame and disassembled structure of a replaceable brushing roller for a brushing machine proposed in this utility model.
[0019] In the diagram: 1. Scrubbing machine frame; 101. Fixing sleeve one; 102. Drive motor; 103. Fixing sleeve two; 104. Connecting rod; 2. Mounting bracket; 201. Buckle; 202. Fixing frame; 203. Screw; 3. Scrubbing cylinder; 301. Button; 302. Rectangular block; 303. Screw sleeve; 4. Through groove; 5. Placement groove; 6. Rectangular groove; 7. Positioning shaft one; 8. Positioning shaft two. Detailed Implementation
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Reference Figures 1-5A replaceable napping roller for a napping machine includes a napping machine frame 1, a mounting frame 2, and a napping roller 3. A drive motor 102 is fixedly mounted on the outer wall of the napping machine frame 1. A connecting rod 104 is fixedly mounted on the output shaft of the drive motor 102. A fixing sleeve 103 is fixedly mounted on the end of the connecting rod 104 away from the drive motor 102. A placement groove 5 is provided on the mounting frame 2. A positioning shaft 8 is movably arranged in the placement groove 5. One end of the positioning shaft 8 is fixedly connected to the napping roller 3 and is embedded in the interior of the fixing sleeve 103. A through groove 4 is provided on the fixing sleeve 103. A fixing frame 202 is fixedly mounted on the outer wall of the through groove 4. A screw 203 is movably arranged on the fixing frame 202. A rectangular block 302 is mounted on the bottom end of the screw 203 through a rotating shaft. A rectangular groove 6 is provided on the positioning shaft 8. The rectangular block 302 is fitted into the rectangular groove 6.
[0024] In use, when installing the brushing cylinder 3, pull open the two sets of plastic clips 201 to place the positioning shaft 7 and positioning shaft 8 into the two placement slots 5 on the mounting bracket 2, respectively. Then close the two sets of plastic clips 201 to initially position the brushing cylinder 3 on the mounting bracket 2. Push the two sets of positioning shafts into the fixing sleeve 101 and fixing sleeve 203, respectively. Then turn the button 301, and with the cooperation of the screw sleeve 303, the screw 203 rotates, pushing the rectangular block 302 down to insert into the rectangular slot 6. Rectangular blocks 302 are provided in both the fixing sleeve 101 and fixing sleeve 203. After fixing the two sets of positioning shafts in sequence, the brushing cylinder 3 can then be installed. The machine is installed and fixed on the roughening machine frame 1. Finally, with the cooperation of the rotating shaft, the drive motor 102 is started, which drives the connecting rod 104 to rotate through the output shaft. At the same time, the roughening cylinder 3 between the first fixed sleeve 101 and the second fixed sleeve 103 rotates, so that the roughening cylinder 3 roughens the surface of the material. When the roughening cylinder 3 needs to be replaced, simply turn the button 301 in the reverse direction to make the screw 203 move the rectangular block 302 upward and separate it from the rectangular groove 6. This releases the limit on the first positioning shaft 7 and the second positioning shaft 8 in sequence. Finally, the plastic buckle 201 is opened, and the roughening cylinder 3 can be removed from the mounting frame 2. This provides convenience for the staff to disassemble and assemble, and improves work efficiency.
[0025] In this embodiment, a fixing sleeve 101 is provided at the end of the mounting bracket 2 away from the fixing sleeve 103, and a positioning shaft 7 is fixedly installed at the end of the brushing cylinder 3 near the fixing sleeve 101.
[0026] In use, the screw 203 is rotated to move the rectangular block 302 downward and insert it into the rectangular groove 6, thereby fixing the positioning shaft 8 inside the fixing sleeve 103.
[0027] In this embodiment, a plastic buckle 201 is installed at the upper end of the placement slot 5 via a hinge, and the placement slots 5 are symmetrically distributed on the mounting bracket 2.
[0028] In use, the brushing cylinder 3 can be placed on the mounting bracket 2 through the two sets of placement slots 5, which improves the installation accuracy and makes the brushing cylinder 3 stable during operation.
[0029] In this embodiment, the positioning shaft 7 is embedded inside the connecting fixing sleeve 101, and the outer wall of the fixing sleeve 101 is connected to the roughening machine frame 1 through a rotating shaft.
[0030] In use, rectangular blocks 302 are provided in both the first fixed sleeve 101 and the second fixed sleeve 103, so as to fix the two sets of positioning shafts in the first fixed sleeve 101 and the second fixed sleeve 103 respectively.
[0031] In this embodiment, a button 301 is fixedly provided at the top of the screw 203, rectangular blocks 302 are symmetrically distributed on the roughening machine frame 1, and a screw sleeve 303 is fixedly provided on the inner wall of the fixing frame 202.
[0032] During use, plastic clips 201 are provided on both sets of placement slots 5 to prevent the brushing tube 3 from falling off the mounting bracket 2.
[0033] In this embodiment, the mounting bracket 2 is connected to the roughening machine frame 1 by fasteners, and the screw 203 is threadedly connected to the screw sleeve 303.
[0034] In use, rectangular grooves 6 are provided on both the first positioning shaft 7 and the second positioning shaft 8.
[0035] From the above description, it can be seen that the above-described embodiments of this utility model achieve the following technical effects: When it is necessary to install the brushing cylinder 3, by pulling open the two sets of plastic buckles 201, the positioning shaft rod 1 7 and the positioning shaft rod 2 8 are respectively placed into the two sets of placement slots 5 on the mounting frame 2. Then, the two sets of plastic buckles 201 are closed, thereby initially positioning the brushing cylinder 3 on the mounting frame 2. The two sets of positioning shaft rods are pushed into the fixing sleeve 1 101 and the fixing sleeve 2 103 respectively. Then, the button 301 is turned, and with the cooperation of the screw sleeve 303, the screw 203 is rotated, and the rectangular block 302 is pushed down to be inserted into the rectangular slot 6. Rectangular blocks 302 are provided in both the fixing sleeve 1 101 and the fixing sleeve 2 103. The two sets of positioning shaft rods are operated in sequence. After the shaft is fixed, the brushing cylinder 3 is then installed and fixed on the brushing machine frame 1. Finally, with the cooperation of the rotating shaft, the drive motor 102 is started, causing the drive motor 102 to drive the connecting rod 104 to rotate through the output shaft. At the same time, the brushing cylinder 3 between the first fixed sleeve 101 and the second fixed sleeve 103 rotates, so that the brushing cylinder 3 brushes the material surface. When the brushing cylinder 3 needs to be replaced, simply turn the button 301 in the opposite direction to make the screw 203 move the rectangular block 302 upward and separate it from the rectangular groove 6. This releases the limit on the first positioning shaft 7 and the second positioning shaft 8 in sequence. Finally, the plastic buckle 201 is opened, and the brushing cylinder 3 can be removed from the mounting frame 2, providing convenience for the staff to disassemble and assemble, and improving work efficiency.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A replaceable napping roller for a napping machine, comprising a napping machine frame (1), a mounting frame (2), and a napping roller (3), characterized in that: A drive motor (102) is fixedly installed on the outer wall of the brushing frame (1). A connecting rod (104) is fixedly installed on the output shaft of the drive motor (102). A fixing sleeve (103) is fixedly installed on the end of the connecting rod (104) away from the drive motor (102). A placement groove (5) is opened on the mounting frame (2). A positioning shaft (8) is movably arranged in the placement groove (5). One end of the positioning shaft (8) is fixedly connected to the brushing cylinder (3) and embedded in the interior of the fixing sleeve (103). A through groove (4) is opened on the fixing sleeve (103). A fixing frame (202) is fixedly installed on the outer wall of the through groove (4). A screw (203) is movably arranged on the fixing frame (202). A rectangular block (302) is installed at the bottom end of the screw (203) through a rotating shaft. A rectangular groove (6) is opened on the positioning shaft (8). The rectangular block (302) is fitted into the rectangular groove (6).
2. The replaceable napping roller of a napping machine according to claim 1, characterized in that, The mounting bracket (2) is provided with a fixing sleeve (101) at the end away from the fixing sleeve (103), and the brushing cylinder (3) is fixedly installed with a positioning shaft (7) at the end near the fixing sleeve (101).
3. The replaceable napping roller of a napping machine according to claim 1, characterized in that, The upper end of the placement slot (5) is fitted with a plastic buckle (201) via a hinge, and the placement slots (5) are symmetrically distributed on the mounting frame (2).
4. The replaceable napping roller of a napping machine according to claim 2, characterized in that, The positioning shaft (7) is embedded in the interior of the fixing sleeve (101), and the outer wall of the fixing sleeve (101) is connected to the roughening frame (1) via a rotating shaft.
5. The replaceable napping roller of a napping machine according to claim 1, characterized in that, A button (301) is fixedly installed at the top of the screw (203), the rectangular blocks (302) are symmetrically distributed on the roughening machine frame (1), and a screw sleeve (303) is fixedly installed on the inner wall of the fixing frame (202).
6. The replaceable napping roller of a napping machine according to claim 5, characterized in that, The mounting bracket (2) is connected to the roughening machine frame (1) by fasteners, and the screw (203) is threadedly connected to the screw sleeve (303).
Citation Information
Patent Citations
Fabric napping machine of vehicle seat covers
CN108893921A