Cloth ironing device for full-automatic production of pillowcases
By designing a fully automatic fabric ironing device, which utilizes components such as friction belt conveyor and suction cup material handling, the problem of existing devices being unable to achieve fully automated production has been solved. This enables efficient fabric ironing and loading/unloading processes, improving production efficiency and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-04-03
AI Technical Summary
Existing fabric ironing equipment requires a significant amount of manual intervention during the production process, which prevents fully automated production and affects operating speed and output.
A fully automatic fabric ironing device was designed, comprising components such as a conveyor frame, friction belt, ironing rack, lifting cylinder, suction cup, and negative pressure suction machine. The device conveys the fabric via friction belt, picks up the fabric with suction cup, and automatically raises and lowers the ironing plate with lifting cylinder, thus achieving fully automatic fabric loading, ironing, and unloading.
It has enabled fully automated fabric production, improved production efficiency, reduced manual intervention and labor intensity, and increased operating speed and output.
Smart Images

Figure CN224077753U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric ironing technology, specifically a fabric ironing device for fully automatic pillowcase production. Background Technology
[0002] Fabric is a common and indispensable material in the clothing and home furnishing industries. In the home furnishing market, fabric is used to make bedding and home soft furnishings. Among them, pillowcases are a type of bedding. Before making pillowcases, the fabric needs to be pre-ironed with an ironing device to ensure the subsequent sewing and filling of the pillowcase. Therefore, an ironing device is an essential piece of equipment.
[0003] Existing fabric ironing equipment uses a modular structure, requiring significant manual intervention during production. The processes of feeding, ironing, and unloading are not conducive to fully automated production, resulting in reduced operating speed and consequently impacting production output.
[0004] Therefore, those skilled in the art have provided a fully automated fabric ironing device for pillowcase production to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this utility model is to provide a fabric ironing device for fully automatic pillowcase production, so as to solve the problem mentioned in the background art that the existing ironing devices are not conducive to fully automated production during use.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automated fabric ironing device for pillowcase production includes: a conveyor frame; friction belts are installed on both sides of the upper part of the conveyor frame; a feeding rack is installed at the left end of the conveyor frame; rollers are installed inside the friction belts; an ironing rack is installed above the middle part of the conveyor frame, and an ironing plate is installed at the bottom of the ironing rack; a heating wire roller is installed inside the ironing rack; a mounting frame is installed above the ironing rack, and a lifting cylinder is connected above the mounting frame; a guide belt is installed at the end of the conveyor frame, and a feeding plate is installed below the guide belt; a slide rail is fixedly installed on the top inner wall of the feeding rack, and a linear motor is installed on the surface of the slide rail; a moving plate is installed on the surface of the linear motor, and suction cups are fixedly installed at the four bottom corners of the moving plate.
[0008] As a further improvement of this utility model: a connecting tube is connected to the top of the suction cup, and a negative pressure suction machine is installed at the end of the connecting tube away from the suction cup.
[0009] As a further improvement of this utility model: the suction cup is connected to the linear motor, and the suction cup forms a sliding structure between the linear motor and the slide rail.
[0010] As a further improvement of this utility model: a support plate is installed at the bottom of the feeding rack, and a hydraulic cylinder is connected to the bottom of the support plate.
[0011] As a further embodiment of this utility model: the outer shape of the guide belt is arc-shaped, the outer shape of the feed plate is arc-shaped, and the arc direction of the guide belt is opposite to the arc direction of the feed plate.
[0012] As a further embodiment of this utility model: the friction belt is parallel to the conveyor frame, and the friction belt is symmetrical about the horizontal center line of the conveyor frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. Friction belts are installed on both sides of the conveyor frame. The friction between the friction belts and the fabric drives the fabric forward, thus automatically conveying the fabric. A pallet is installed at the bottom of the loading rack. The fabric is raised by lifting the pallet. As the fabric is continuously picked up, it is raised again to facilitate the picking and moving of the upper moving plate. When the fabric moves to the middle of the conveyor frame, the lifting cylinder will press down the ironing plate to iron the fabric flat. Then, the fabric continues to move, and the unloading plate guides the fabric out of the conveyor. The entire process of loading, ironing and unloading is fully automated, which greatly improves production efficiency and reduces manual intervention and labor intensity.
[0015] 2. Suction cups are installed at the four corners of the bottom of the movable plate set above the feeding rack. The suction cups are connected to the negative pressure suction machine through connecting pipes to perform negative pressure adsorption on the fabric. The movable plate is moved by the cooperation of linear guide rail and linear motor, and the movable plate completes the fully automatic material picking. In conjunction with the friction pressure belt on the conveyor frame and the automatic lifting cylinder, the fabric can be ironed in a fully automated manner. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of a fabric ironing device for fully automated pillowcase production.
[0017] Figure 2 An automated fabric ironing device for pillowcase production. Figure 1 Enlarged schematic diagram of part A in the middle.
[0018] Figure 3 This is a schematic diagram of the moving plate in a fully automated fabric ironing device for pillowcase production.
[0019] Figure 4 This is a schematic diagram of the feeding rack structure in a fully automated fabric ironing device for pillowcase production.
[0020] In the diagram: 1. Conveyor frame; 2. Guide belt; 201. Feeding plate; 3. Friction pressing belt; 4. Roller conveyor; 5. Feeding rack; 6. Ironing rack; 7. Mounting rack; 8. Lifting cylinder; 9. Ironing board; 10. Heating roller; 11. Support plate; 12. Hydraulic cylinder; 13. Moving plate; 14. Linear motor; 15. Slide rail; 16. Suction cup; 17. Connecting pipe; 18. Negative pressure suction machine. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 This utility model provides a fully automatic fabric ironing device for pillowcase production, comprising: a conveyor frame 1, friction pressure belts installed on both sides of the upper part of the conveyor frame 1, a feeding rack 5 installed at the left end of the conveyor frame 1, a roller 4 installed inside the friction pressure belt 3, an ironing rack 6 installed above the middle part of the conveyor frame 1, an ironing plate 9 installed at the bottom of the ironing rack 6, a heating wire roller 10 installed inside the ironing rack 6, a mounting frame 7 installed above the ironing rack 6, a lifting cylinder 8 connected above the mounting frame 7, a guide belt 2 installed at the end of the conveyor frame 1, a feeding plate 201 installed below the guide belt 2, a slide rail 15 fixedly installed on the top inner wall of the feeding rack 5, a linear motor 14 installed on the surface of the slide rail 15, a moving plate 13 installed on the surface of the linear motor 14, and suction cups 16 fixedly installed at the four corners of the bottom of the moving plate 13.
[0023] The top of the suction cup 16 is connected to a connecting tube 17. A negative pressure suction machine 18 is installed at the end of the connecting tube 17 away from the suction cup 16. The suction cup 16 is connected to the linear motor 14, and the suction cup 16 forms a sliding structure with the slide rail 15 through the linear motor 14.
[0024] Specifically, the moving plate 13 moves horizontally along the slide rail 15, and the suction cups 16 at the four corners of the moving plate 13 are used to adsorb the fabric, thereby achieving fully automatic material picking and improving the picking speed. Driven by the linear motor 14, the picked-up fabric is moved onto the conveyor frame 1.
[0025] A support plate 11 is installed at the bottom of the feeding rack 5, and a hydraulic cylinder 12 is connected to the bottom of the support plate 11.
[0026] Specifically, the pallet 11 is located at the bottom of the feeding rack 5. The bottom of the feeding rack 5 has a hollow design, which makes it easy for the pallet 11 to enter the interior of the feeding rack 5 and to lift the fabric placed on the feeding rack 5, so that the upper fabric can approach the moving plate 13, making it convenient for the moving plate 13 to pick up the material.
[0027] The guide belt 2 has an arc shape, and the material feed plate 201 has an arc shape. The arc direction of the guide belt 2 is opposite to the arc direction of the material feed plate 201.
[0028] Specifically, the curved guide belt 2 guides the ironed fabric to feed. There is a certain distance between the guide belt 2 and the end of the conveyor frame 1 and the upper surface of the feed plate 201, which facilitates the passage of the fabric. The inwardly curved guide belt 2 guides the fabric to the feed plate 201, and the outwardly curved feed plate 201 slides the fabric out smoothly. The feeding speed is fast and the production efficiency is high.
[0029] The friction belt 3 is parallel to the conveyor frame 1, and the friction belt 3 is symmetrical about the horizontal center line of the conveyor frame 1;
[0030] Specifically, there is a certain distance between the friction belt 3 and the conveyor frame 1, which facilitates the friction belt 3 to contact the fabric and generate friction. The fabric will use the rotation of the friction belt 3 to move along the conveyor frame 1, so that the fabric can be conveyed automatically. This allows the fabric to pass under the ironing board 9, and after the ironing board 9 has finished ironing, it continues to move the fabric. The fabric slips out through the gap between the guide belt 2 and the conveyor frame 1.
[0031] The working principle of this utility model is as follows:
[0032] When using this invention, the cut fabric is laid flat on the loading rack 5 and stacked from bottom to top. The moving plate 13 will pick up the top layer of fabric. Utilizing the connection between the negative pressure suction machine 18 and the suction cup 16, the fabric is made to adhere to the bottom of the moving plate 13 through negative pressure suction. Driven by the linear motor 14, the moving plate 13 moves horizontally along the slide rail 15, moving the picked-up fabric to the conveyor frame 1. One end of the fabric will approach the friction belt 3 between the conveyor frame 1 and the friction belt 3. The roller conveyor 4 drives the friction belt 3 to rotate through the drive device. The friction force generated between the friction belt 3, the fabric, and the conveyor frame 1 moves the fabric to the right, placing the fabric on the ironing rack. When the ironing rack 6 is below the lifting cylinder 8, the lifting cylinder 8 lowers the ironing rack 6. Utilizing the heating roller 10 inside the ironing rack 6, which is electrically heated and preheated, the fabric can pass under the ironing plate 9 for ironing. After ironing, the fabric continues to move and will be located between the end of the conveyor frame 1 and the bottom of the guide belt 2. The fabric slides out from between the arc-shaped guide belt 2 and the conveyor frame 1. The outwardly curved unloading plate 201 will smoothly slide the fabric out, thus completing the ironing and unloading of the fabric. Finally, the hydraulic cylinder 12 will raise the support plate 11. The support plate 11 will lift the fabric placed on the loading rack 5 upward, so that the upper layer of fabric can approach the moving plate 13, making it convenient for the moving plate 13 to pick up the fabric again.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A cloth ironing device for full-automatic production of pillowcases, characterized in that, Include: The upper two sides of the conveying frame (1) are provided with friction pressing belts (3), the left end of the conveying frame (1) is provided with a feeding frame (5), the inside of the friction pressing belt (3) is provided with a roller line (4), the upper middle part of the conveying frame (1) is provided with an ironing frame (6), the bottom of the ironing frame (6) is provided with an ironing plate (9), the inside of the ironing frame (6) is provided with a heating wire roller (10), the upper part of the ironing frame (6) is provided with a mounting frame (7), the upper part of the mounting frame (7) is connected with a lifting cylinder (8), the end of the conveying frame (1) is provided with a guide belt (2), the lower part of the guide belt (2) is provided with a discharging plate (201), the top inner wall of the feeding frame (5) is fixedly provided with a sliding rail (15), the surface of the sliding rail (15) is provided with a linear motor (14), the surface of the linear motor (14) is provided with a moving plate (13), the bottom of the moving plate (13) is fixedly provided with a suction cup (16).
2. The cloth ironing device for full-automatic pillowcase production according to claim 1, characterized in that, The top of the suction cup (16) is connected with a connecting pipe (17), one end of the connecting pipe (17) away from the suction cup (16) is provided with a negative pressure air suction machine (18).
3. The cloth ironing device for full-automatic pillowcase production according to claim 1, characterized in that, The suction cup (16) and the linear motor (14) are connected with each other, and the suction cup (16) forms a sliding structure with the linear motor (14) and the sliding rail (15).
4. The cloth ironing device for full-automatic pillowcase production according to claim 1, characterized in that, The bottom of the feeding frame (5) is provided with a supporting plate (11), the bottom of the supporting plate (11) is connected with a hydraulic cylinder (12).
5. The cloth ironing device for full-automatic pillowcase production according to claim 1, characterized in that, The outer shape of the guide belt (2) is arc-shaped, the outer shape of the discharging plate (201) is arc-shaped, and the arc direction of the guide belt (2) is opposite to that of the discharging plate (201).
6. The cloth ironing device for full-automatic pillowcase production of claim 1, wherein, The friction pressing belt (3) and the conveying frame (1) are parallel to each other, and the friction pressing belt (3) is symmetric about the horizontal center line of the conveying frame (1).