New energy vehicle battery box measuring tool
By designing a measuring fixture for new energy vehicle battery boxes, and using positioning pins and contoured grooves to match the bottom dimensions of the battery box, the problem of adapting the battery box to the vehicle mounting slot was solved, thereby improving the factory yield of the battery box and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-03
AI Technical Summary
In the production process of new energy vehicles, it is difficult to ensure that the bottom dimensions of the battery box are compatible with the vehicle's mounting slot, which leads to installation stability issues and affects the yield rate of the battery box.
A measuring fixture for battery boxes in new energy vehicles has been designed, including a measuring frame, positioning pins, contour grooves, a frame, a clamping plate, and a driving component. The bottom dimensions of the battery box are measured by inserting the positioning pins and matching the contour grooves, and the frame and clamping plate are used for positioning and transportation, reducing the intensity of manual labor.
This improved the yield rate of battery boxes, ensured that the bottom dimensions of the battery boxes met the requirements, reduced the labor intensity of workers, and increased production efficiency.
Smart Images

Figure CN224080875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery box measurement tooling technology, and in particular to a new energy vehicle battery box measurement tooling. Background Technology
[0002] In the new energy vehicle manufacturing industry, battery boxes are an essential energy storage component that provides power for vehicle operation.
[0003] During the production process of new energy vehicles, the vehicle body is equipped with a mounting slot for placing the battery box. By inserting a qualified battery box into the mounting slot and electrically connecting it with other electronic components, the new energy vehicle can be powered.
[0004] To ensure the stability of the battery box within the mounting slot, its bottom dimensions need to be measured after production to ensure it fits the dimensions of the mounting slot on the vehicle body. Therefore, a measuring fixture for new energy vehicle battery boxes is required. Utility Model Content
[0005] In view of the above problems, this utility model provides a measuring fixture for battery boxes of new energy vehicles.
[0006] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:
[0007] A measuring fixture for a new energy vehicle battery box is provided for measuring the dimensions of the bottom of the battery box. The bottom of the battery box has multiple positioning holes and includes a measuring frame. The measuring frame has multiple positioning pins for inserting into the positioning holes one by one. The top of the measuring frame has a contour groove with a size adapted to the bottom of a standard battery box.
[0008] Furthermore, a mounting frame is provided on the outside of the measuring frame, and a frame for placing the battery box is vertically slidably mounted on the mounting frame. A clearance space for the measuring frame to pass through is provided through the frame. A conveyor for transporting the battery box is provided on the outside of the mounting frame. A notch for the battery box to pass through horizontally is provided on the side of the frame near the conveyor. A first driving member for driving the frame to move is provided on the mounting frame.
[0009] Furthermore, multiple rollers are spaced apart on the bottom wall of the frame along the depth of the notch, and all rollers are rotatably connected to the bottom of the frame.
[0010] Furthermore, flexible pads are fitted onto the outer walls of multiple rollers.
[0011] Furthermore, two clamping plates are horizontally and linearly slidably arranged inside the frame to jointly clamp the two side walls of the battery box. The two side walls of the frame are respectively provided with sliding grooves for the clamping plates to slide. The sliding grooves are provided with elastic elements for driving the clamping plates to move and approach the battery box.
[0012] Furthermore, a chamfer is provided at the end of the clamp near the notch.
[0013] Furthermore, a push plate is slidably disposed within the frame along the depth direction of the notch to abut against the battery box and move it out of the frame, and a second driving member is provided on the frame to drive the push plate to move.
[0014] The beneficial effects of this utility model are as follows: the operator can lift the battery box to be measured to the top of the measuring frame and lower it into the contour groove. During the placement process, it is necessary to ensure that multiple positioning pins can be inserted into the positioning holes one by one. At this time, if the bottom of the battery box can be smoothly inserted into the contour groove, it indicates that the bottom size of the battery box is qualified; if the bottom of the battery box cannot be inserted into the contour groove, it indicates that the bottom size of the battery box is unqualified. This has the effect of improving the yield of battery boxes leaving the factory. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of a new energy vehicle battery box measuring fixture according to an embodiment of this application.
[0016] Figure 2 This is a schematic diagram of the measuring frame structure of a new energy vehicle battery box measuring fixture according to an embodiment of this application.
[0017] Figure 3 This is a schematic diagram of the frame structure of a new energy vehicle battery box measuring fixture according to an embodiment of this application.
[0018] Figure 4 This is a schematic cross-sectional view of the frame structure of a new energy vehicle battery box measuring fixture according to an embodiment of this application.
[0019] Among them, 1. Measuring frame; 11. Contouring groove; 2. Positioning pin; 3. Mounting frame; 4. Frame; 41. Notch; 42. Slide groove; 5. Conveyor; 6. First drive component; 7. Roller; 71. Flexible pad; 8. Clamping plate; 81. Chamfer; 9. Elastic component; 91. Guide rod; 92. Stop block; 10. Push plate; 20. Second drive component. Detailed Implementation
[0020] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0021] This application discloses a measuring fixture for a new energy vehicle battery box, referring to... Figure 1 , Figure 2 and Figure 3 It includes a measuring frame 1, which is provided with multiple positioning pins 2 for inserting into positioning holes one by one, and a contoured groove 11 with a size adapted to the bottom of a standard battery box on the top of the measuring frame 1.
[0022] In this embodiment, the operator can lift the battery box to be measured onto the measuring frame 1 and lower it into the contour groove 11. During placement, it is necessary to ensure that the multiple positioning pins 2 can be inserted into the positioning holes one by one. If the bottom of the battery box can be smoothly inserted into the contour groove 11, it indicates that the bottom size of the battery box is qualified; if the bottom of the battery box cannot be inserted into the contour groove 11, it indicates that the bottom size of the battery box is unqualified. This new energy vehicle battery box measuring fixture can measure the dimensions of the bottom of the battery box, which has the effect of improving the yield rate of battery boxes leaving the factory.
[0023] Furthermore, a mounting frame 3 is provided on the outer side of the measuring frame 1. A frame 4 for placing the battery box is vertically slidably mounted on the mounting frame 3, and a clearance space is provided through the frame 4 for the measuring frame 1 to pass through. A conveyor 5 for transporting the battery box is provided on the outer side of the mounting frame 3. A notch 41 for the battery box to pass through horizontally is provided on the side of the frame 4 near the conveyor 5. A first driving member 6 is provided on the mounting frame 3 for moving the frame 4.
[0024] In this embodiment, the battery box is conveyed to the notch 41 of the frame 4 via the conveyor 5. Then, the operator can manually or with the aid of other equipment push it horizontally into the frame 4. The frame 4 then moves downwards so that the battery box rests on the positioning pin 2 or is directly inserted into the contour groove 11. When the battery box rests on the positioning pin 2, the operator can move the battery box so that the multiple positioning pins 2 can be inserted into the positioning holes one by one. This eliminates the need for operators to manually lift the battery box above the measuring frame 1, thus reducing the workload of the operators.
[0025] The first drive unit 6 includes multiple electric push rods, which are mounted on the mounting bracket 3, with the movable end of the electric push rods facing vertically upward and bolted to the frame 4.
[0026] In order to reduce the frictional force when the battery box enters the frame 4 horizontally, multiple rollers 7 are provided at intervals along the depth direction of the notch 41 on the bottom wall of the frame 4. All rollers 7 are rotatably connected to the bottom of the frame 4.
[0027] Furthermore, flexible pads 71 are fitted onto the outer walls of multiple rollers 7.
[0028] In this embodiment, the flexible pad 71 is made of rubber, which can further reduce wear on the bottom of the battery box.
[0029] Reference Figure 4 The frame 4 has two clamping plates 8 that are horizontally and linearly slidably arranged inside, which are used to jointly clamp the two side walls of the battery box. The two side walls of the frame 4 are respectively provided with sliding grooves 42 for the clamping plates 8 to slide. The sliding grooves 42 are equipped with elastic members 9 for driving the clamping plates 8 to move and approach the battery box.
[0030] In this embodiment, the battery box is centered within the frame 4 by two clamps 8 that abut against both sides of the battery box, thus preventing the battery box from bumping against the side wall of the frame 4 during movement.
[0031] Specifically, a guide rod 91 is welded and fixed to the clamping plate 8. One end of the guide rod 91 extends through the side wall of the frame 4 and is welded with a stop block 92. The elastic element 9 is a spring, which is sleeved on the outer wall of the guide rod 91, and the two ends of the spring abut against the inner wall of the clamping plate 8 and the slide groove 42, respectively.
[0032] To facilitate the horizontal passage of the battery box through the notch 41 and into the frame 4, the clamping plate 8 has a chamfer 81 at one end near the notch 41.
[0033] Furthermore, a push plate 10 is slidably disposed inside the frame 4 along the depth direction of the notch 41 to abut against the battery box so that it moves out of the frame 4, and a second driving member 20 is provided on the frame 4 to drive the push plate 10 to move.
[0034] In this embodiment, after the battery box is measured, the frame 4 moves upward and aligns the notch 41 with the conveyor 5. Then, the push plate 10 is moved by the second drive member 20, which can push the battery box in the frame 4 onto the conveyor 5, and then the conveyor 5 transports it, which can further reduce the labor intensity of the staff.
[0035] The second drive component 20 adopts a rodless cylinder, which includes a cylinder body and a slide. The cylinder body is horizontally set on the frame 4, and the slide is bolted to the push plate 10.
[0036] The implementation principle of the battery box measurement fixture for new energy vehicles in this application embodiment is as follows: The operator can lift the battery box to be measured onto the measuring frame 1 and lower it into the contour groove 11. During placement, it is necessary to ensure that multiple positioning pins 2 can be inserted into the positioning holes one by one. If the bottom of the battery box can be smoothly inserted into the contour groove 11, it indicates that the bottom size of the battery box is qualified; if the bottom of the battery box cannot be inserted into the contour groove 11, it indicates that the bottom size of the battery box is unqualified. This method improves the yield rate of battery boxes leaving the factory.
[0037] Those skilled in the art will understand that although preferred embodiments of the present invention have been described, those skilled in the art, once they understand the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention. Clearly, those skilled in the art can make various alterations and modifications to the present invention without departing from its spirit and scope. Thus, if these modifications and modifications of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention also intends to include these modifications and modifications.
Claims
1. A measuring fixture for a new energy vehicle battery box, used to measure the dimensions of the bottom of the battery box, wherein the bottom of the battery box has multiple positioning holes, characterized in that: It includes a measuring frame (1), which is provided with a plurality of positioning pins (2) for inserting into positioning holes one by one, and the top of the measuring frame (1) is provided with a contour groove (11) whose size is adapted to the bottom of a standard battery box.
2. The measuring fixture for a new energy vehicle battery box according to claim 1, characterized in that: The measuring frame (1) is provided with a mounting frame (3) on the outside. A frame (4) for placing a battery box is vertically slidably mounted on the mounting frame (3). A clearance space for the measuring frame (1) to pass through is provided through the frame (4). A transport machine (5) for transporting the battery box is provided on the outside of the mounting frame (3). A notch (41) for the battery box to pass through horizontally is provided on the side of the frame (4) near the transport machine (5). A first driving member (6) for driving the frame (4) to move is provided on the mounting frame (3).
3. The measuring fixture for a new energy vehicle battery box according to claim 2, characterized in that: Multiple rollers (7) are spaced apart along the depth direction of the notch (41) on the inner bottom wall of the frame (4), and the multiple rollers (7) are rotatably connected to the bottom of the frame (4).
4. The measuring fixture for a new energy vehicle battery box according to claim 3, characterized in that: Flexible pads (71) are fitted on the outer walls of each of the rollers (7).
5. The measuring fixture for a new energy vehicle battery box according to claim 2, characterized in that: The frame (4) has two clamping plates (8) that are horizontally and linearly slidably arranged inside, which are used to clamp the two side walls of the battery box. The two side walls of the frame (4) are respectively provided with sliding grooves (42) for the clamping plates (8) to slide. The sliding grooves (42) are provided with elastic elements (9) for driving the clamping plates (8) to move and approach the battery box.
6. The measuring fixture for a new energy vehicle battery box according to claim 5, characterized in that: The clamping plate (8) has a chamfer (81) at one end near the notch (41).
7. The measuring fixture for a new energy vehicle battery box according to claim 2, characterized in that: Inside the frame (4), a push plate (10) is slidably disposed along the depth direction of the notch (41) to abut against the battery box so that it moves out of the frame (4). The frame (4) is provided with a second driving member (20) for driving the push plate (10) to move.