Volute machining detection structure

Abstract

The utility model discloses a volute processing detection structure comprising a detection pedestal, one side of the detection pedestal is coaxially provided with a limiting insertion block, and one side of the detection pedestal and the limiting insertion block are coaxially provided with a detection connection seat; a detection groove is formed in the middle of the detection connecting seat and penetrates through one side of the detection base, a rotary sealing valve is arranged on the detection connecting seat, and the rotary sealing valve is movably matched with the detection connecting seat; the utility model relates to the technical field of volute detection, in particular to a volute processing detection structure, which adopts a detection base, a limiting insertion block and a detection connecting seat as a main body for sealing detection, and adopts different detection bases to block different air ports of a turbine shell in the sealing detection process of the volute. And different detection bases are utilized to perform sealing operation and operation of connecting the barometer and the air pump respectively, so that the sealing performance and the accuracy of detection can be ensured, and meanwhile, disassembly, assembly and use are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of vortex shell detection technology, specifically a vortex shell processing and detection structure. Background Technology

[0002] In the structure of a turbocharger, the turbine housing is an important component, mainly used to support the turbine. During the manufacturing process of the turbine housing, in order to ensure the sealing performance of the turbine housing, a sealing test is required on the assembled turbine housing.

[0003] Currently, the main method for testing the sealing performance of turbine housings is to install sealing plugs on multiple air ports, pump high-pressure gas into one side, and observe the pressure gauge to determine the sealing performance. At present, sealing plugs are mostly used to seal the air ports. However, these sealing plugs are mainly installed on the air ports in a blocking manner, which has the problems of not being able to flexibly change the position of the pressure gauge and being prone to leakage. In view of this, in-depth research was conducted on the above problems, which led to this case. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a vortex shell machining and inspection structure, which solves the existing background technology problems.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a vortex shell machining inspection structure, including an inspection base, a limiting block coaxially arranged on one side of the inspection base, and an inspection connecting seat coaxially arranged on one side of the inspection base and the limiting block;

[0006] The detection connector has a detection groove extending to one side of the detection base, and a rotary closing valve is provided on the detection connector, which is movablely engaged with the detection connector.

[0007] The limiting block is a ring-shaped plate.

[0008] The detection groove passes through one side of the head end of the detection connector. The detection connector is provided with a connecting thread head, and a detection rod is threadedly connected to the connecting thread head. A pressure gauge is provided at the head end of the detection rod.

[0009] The connecting thread head is threaded with a pressure fitting, the tail end of the pressure fitting is connected to an air pump, and the tail end of the air pump is connected to an air pump.

[0010] The outer side of the detection base is provided with at least two pairs of connection holes.

[0011] Preferably, the two pairs of connecting holes are arranged in a ring array on the detection base, and two pairs of connecting screws are provided in the two pairs of connecting holes.

[0012] Preferably, the limiting block is a ring-shaped plate, and the outer side of the limiting block is provided with an inwardly inclined slope.

[0013] Preferably, the detection connector is a cylindrical plate, the detection connector is integrally formed with the detection base, the connecting thread head is integrally formed with the detection connector, and the connecting thread head is an internal thread structure.

[0014] Preferably, the rotary closing valve is a ball valve structure.

[0015] Preferably, the detection base is a rectangular plate. Beneficial effects

[0016] This utility model provides a turbine housing machining inspection structure. It has the following advantages: This turbine housing machining inspection structure uses a detection base, a limiting block, and a detection connecting seat as the main body for sealing inspection. During the turbine housing sealing inspection process, different detection bases are used to seal different air ports on the turbine housing. Then, different detection bases are used to perform sealing operations and connect pressure gauges and air pumps, ensuring the sealing and accuracy of the inspection, while also facilitating disassembly and use. Attached Figure Description

[0017] Figure 1 This is a first three-dimensional structural diagram of the vortex shell processing and inspection structure described in this utility model.

[0018] Figure 2 This is a second three-dimensional structural diagram of the vortex shell processing and inspection structure described in this utility model.

[0019] Figure 3 This is a third-dimensional structural diagram of the vortex shell processing and inspection structure described in this utility model.

[0020] In the diagram: 1. Detection base; 2. Limiting block; 3. Detection connector; 4. Detection groove; 5. Rotary closing valve; 6. Connecting threaded head; 7. Detection rod; 8. Pressure gauge; 9. Pressure testing connector; 10. Air pump pipe; 11. Air pump; 12. Connecting hole. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3This utility model provides an implementation scheme: At present, the sealing test of turbine housing mainly involves installing sealing plugs on multiple air ports, pumping high-pressure gas into one side, and judging the sealing performance by observing the pressure gauge. At present, sealing plugs are mostly used to seal the air ports. However, these sealing plugs are mainly installed on the air ports in a blocking manner, which has the problems of not being able to flexibly change the position of the pressure gauge and being prone to leakage.

[0023] To address the aforementioned issues, this application discloses a turbine housing machining inspection structure, comprising an inspection base 1, a limiting block 2 coaxially disposed on one side of the inspection base 1, and an inspection connecting seat 3 coaxially disposed on one side of the inspection base 1 and the limiting block 2. The inspection base 1 serves as the main mounting body for the inspection structure. During use, a corresponding number of inspection mechanisms are configured according to the number of air ports on the turbine housing. During the sealing test, an air pump needs to be connected to the inspection base 1 on at least one air port, and a pressure gauge 8 is provided on the inspection base 1 corresponding to at least one air port. During the sealing test, the inspection base 1 is fixed to the air port to improve the versatility of other accessories besides the necessary external auxiliary equipment such as the pressure gauge 8 and the air pump.

[0024] During testing, the limiting plug 2 of the testing connector 3 is inserted with one side facing the air port, and the limiting plug 2 and the air port are sealed. Then, a testing groove 4 is set in the middle of the testing connector 3, which extends to one side of the testing base 1. The testing connector 3 serves as the main body for connecting external equipment. A rotary sealing valve 5 is set on the testing connector 3. The rotary sealing valve 5 can play a sealing role by moving and cooperating with the testing connector 3. When the testing base 1 is not performing air pressure testing, the rotary sealing valve 5 is used to seal the testing connector 3 to prevent air pressure leakage. When connecting the air pump and the pressure gauge 8, the rotary sealing valve 5 on the testing connector 3 is opened.

[0025] Furthermore, the limiting plug 2 is a ring-shaped plate that matches the diameter of the air port. The limiting plug 2 is made of soft rubber and has an interference fit with the air port. When the limiting plug 2 is inserted into the air port, it plays a sealing role, ensuring the tightness of the connection.

[0026] Furthermore, in order to facilitate the use of pressure gauge 8, the detection groove 4 passes through one side of the head end of the detection connecting seat 3. The detection connecting seat 3 is provided with a connecting thread head 6, and a detection rod 7 is threadedly connected to the connecting thread head 6. The head end of the detection rod 7 is provided with pressure gauge 8. The detection rod 7 has a hollow structure and a threaded structure at the end. When the detection rod 7 is inserted into the connecting thread head 6, a tight connection between the connecting thread head 6 and the detection rod 7 is achieved.

[0027] Furthermore, to facilitate the use of the air pump, a pressure fitting 9 is threaded onto the connecting threaded head 6. An air pumping pipe 10 is connected to the tail end of the pressure fitting 9, and an air pump 11 is connected to the tail end of the air pumping pipe 10. The pressure pump pumps high-pressure air from the air pumping pipe 10 and the pressure fitting 9 into the connecting threaded head 6, thereby allowing the high-pressure air to enter the pump housing. The sealing performance of the volute is checked according to the reading of the pressure gauge 8 on the other air port.

[0028] To ensure the tightness of the installation of the detection base 1, at least two pairs of connection holes 12 are provided on the outside of the detection base 1. The connection holes 12 are connected by the holes on the air port flange. The screws in the connection holes 12 pass through the holes and are fixed to the air port by pulling back with nuts.

[0029] As a preferred option, the two pairs of connecting holes 12 are arranged in a ring array on the detection base 1, and two pairs of connecting screws are provided in the two pairs of connecting holes 12. The limiting and fixing function of the detection base 1 is achieved by the tensioning action between the connecting screws and the connecting holes 12.

[0030] As a preferred option, the limiting block 2 is a ring-shaped plate with an inwardly inclined slope on its outer side to facilitate insertion into the air port.

[0031] As a preferred option, the aforementioned detection connector 3 is further developed into a cylindrical plate, with the detection connector 3 and the detection base 1 integrally formed. The connecting thread head 6 is integrally formed with the detection connector 3, and the connecting thread head 6 has an internal thread structure. The threaded connector head and the detection connector 3 are connected by a tapered structure to increase the structural strength.

[0032] As a preferred option, the rotary closing valve 5 is further designed as a ball valve for easy operation.

[0033] As a preferred option, the detection base 1 is a rectangular plate.

[0034] In summary, the turbine housing machining and inspection structure uses the inspection base 1, the limiting block 2, and the inspection connecting seat 3 as the main body for sealing inspection. During the sealing inspection of the turbine housing, different inspection bases 1 are used to seal different air ports on the turbine housing. Then, different inspection bases 1 are used to perform sealing operations and connect pressure gauges and air pumps, which can ensure the sealing and accuracy of the inspection, while also facilitating disassembly and use.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A vortex shell processing detection structure, comprising a detection base (1), a limiting plug (2) is coaxially arranged on one side of the detection base (1), characterized in that, The detection base (1) is coaxially arranged with a limiting plug (2) on one side of the detection base (1), and a detection connecting seat (3) is arranged on the limiting plug (2). A detection groove (4) is arranged in the middle of the detection connecting seat (3) and penetrates to one side of the detection base (1), a rotary sealing valve (5) is arranged on the detection connecting seat (3), and the rotary sealing valve (5) is movably connected with the detection connecting seat (3). The limiting plug (2) is a plate with an annular structure. The detection groove (4) penetrates the head end of the detection connecting seat (3) on one side, a connecting threaded head (6) is arranged on the detection connecting seat (3), a detection rod (7) or a pressure connector (9) is threadedly connected to the connecting threaded head (6), and a pressure gauge (8) is arranged at the head end of the detection rod (7). The tail end of the pressure connector (9) is connected with a gas pipe (10), and the tail end of the gas pipe (10) is connected with a gas pump (11). At least two pairs of connecting holes (12) are arranged on the outer side of the detection base (1).

2. A volute machining detection structure according to claim 1, characterized in that, Two pairs of connecting holes (12) are arranged in an annular array on the detection base (1), and two pairs of connecting screws are arranged in the two pairs of connecting holes (12).

3. A volute machining detection structure according to claim 2, wherein The limiting plug (2) is a plate with an annular structure, and an inner inclined slope is arranged on the outer side of the limiting plug (2).

4. A volute machining detection structure according to claim 3, wherein The detection connecting seat (3) is a plate with a cylindrical structure, the detection connecting seat (3) is integrally formed with the detection base (1), the connecting threaded head (6) is integrally formed with the detection connecting seat (3), and the connecting threaded head (6) is an internal threaded structure.

5. A volute machining detection structure according to claim 4, wherein The rotary sealing valve (5) is a ball valve structure.

6. A volute machining detection structure according to claim 5, wherein The detection base (1) is a plate with a rectangular structure.

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