Solenoid valve body flux testing device

By using a servo motor-driven plunger pump and a detachable heating mantle, the pressure and temperature of the solenoid valve body throughput testing device are simulated, solving the problem of limited conditions in traditional testing devices and improving the accuracy of test results.

CN224081155UActive Publication Date: 2026-04-03SUZHOU YANOU TESTING & CERTIFICATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional solenoid valve body throughput testing devices mostly use a fixed pressure source, which makes it difficult to simulate different pressure or temperature conditions, resulting in deviations between the test results and actual operating conditions.

Method used

A servo motor-driven plunger pump and a detachable heating mantle are used to achieve continuous pressure regulation and temperature simulation. Combined with flow and pressure sensors, test conditions are precisely controlled.

Benefits of technology

This improves the accuracy of solenoid valve body throughput testing, enabling the evaluation of solenoid valve body performance under different pressure and temperature conditions, and enhancing the reliability of test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic valve body flux testing device, which relates to the technical field of electromagnetic valve detection and comprises a test board, a test cavity is arranged at the upper end of the test board, and the test cavity comprises an inlet pipeline and an outlet pipeline which are fixedly connected to the upper end of the test board through a pipeline support. An electromagnetic valve mounting seat is fixedly connected between the inlet pipeline and the outlet pipeline through a connecting flange, one end, far away from the electromagnetic valve mounting seat, of the inlet pipeline is fixedly connected with a one-way valve, the other end of the one-way valve is fixedly connected with a plunger pump, and one end, far away from the electromagnetic valve mounting seat, of the outlet pipeline is fixedly connected with a flow sensor; according to the utility model, the plunger pump is driven by the servo motor, the continuous adjustment of the pressure is realized, the detachable electric jacket is matched, the test environments with different pressures and different high temperatures can be simulated, and the accuracy of the test result is improved.
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Description

Technical Field

[0001] This utility model relates to the field of electromagnetic valve testing technology, specifically to an electromagnetic valve body throughput testing device. Background Technology

[0002] As a key actuator in industrial control systems, the throughput parameters of solenoid valves directly affect the stability of system operation. Through throughput testing devices simulate actual working conditions to test the performance of solenoid valves, and are core equipment to ensure the quality of solenoid valves.

[0003] Traditional flux testing devices mostly use fixed pressure sources, which can only provide relatively simple test conditions and are difficult to simulate the effects of different pressure or temperature conditions on valve body performance, resulting in a certain deviation between the test results and the actual working conditions. To address this, a solenoid valve body flux testing device is proposed to solve the problems mentioned above. Utility Model Content

[0004] To address the aforementioned technical problems, a solenoid valve body throughput testing device is provided. This technical solution solves the problem mentioned in the background art that traditional throughput testing devices mostly use fixed pressure sources, which can only provide relatively simple testing conditions and are difficult to simulate the influence of different pressure or temperature conditions on valve body performance, resulting in a certain deviation between the test results and actual working conditions.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A solenoid valve body flux testing device includes a test platform, and a test chamber is provided at the upper end of the test platform.

[0007] The test chamber includes an inlet pipe and an outlet pipe fixedly connected to the upper end of the test bench via a pipe support. A solenoid valve mounting seat is fixedly connected between the inlet pipe and the outlet pipe via a connecting flange. A one-way valve is fixedly connected to the end of the inlet pipe away from the solenoid valve mounting seat, and a plunger pump is fixedly connected to the other end of the one-way valve. A flow sensor is fixedly connected to the end of the outlet pipe away from the solenoid valve mounting seat, and a connecting pipe is fixedly connected to the other end of the flow sensor. A pressure regulating valve is fixedly connected to the other end of the connecting pipe. An outlet pressure sensor and an inlet pressure sensor are respectively installed on the connecting pipe and the inlet pipe. An electric heating sleeve is fitted on the outer surface of the inlet pipe 201.

[0008] Preferably, a servo motor is fixedly installed on the upper end of the test bench.

[0009] Preferably, the output end of the servo motor is fixedly connected to the input shaft of the plunger pump via a coupling.

[0010] Preferably, the inlet end of the plunger pump is fixedly connected to a water supply pipe, and the other end of the water supply pipe is fixedly connected to a water tank.

[0011] Preferably, the end of the pressure regulating valve furthest from the connecting pipe is fixedly connected to a water outlet pipe, and the other end of the water outlet pipe is fixedly connected to a waste liquid collection tank.

[0012] Preferably, both the water tank and the waste liquid collection tank are fixedly connected to the upper end of the test platform.

[0013] The advantages of this utility model compared with the prior art are:

[0014] This solution proposes an electromagnetic valve body throughput testing device. By driving a plunger pump with a servo motor, continuous pressure regulation is achieved. Combined with a detachable heating mantle, it can simulate test environments with different pressures and high temperatures, thereby improving the accuracy of test results. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a structural schematic diagram of the present invention from another perspective.

[0017] The numbers on the map are:

[0018] 1. Test bench; 2. Test chamber; 201. Inlet pipe; 202. Outlet pipe; 3. Solenoid valve mounting base; 4. Check valve; 5. Plunger pump; 6. Water supply pipe; 7. Water tank; 8. Flow sensor; 9. Connecting pipe; 10. Pressure regulating valve; 11. Outlet pipe; 12. Waste liquid collection tank; 13. Inlet pressure sensor; 14. Outlet pressure sensor; 15. Servo motor; 16. Heating mantle. Detailed Implementation

[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0020] Reference Figure 1 and Figure 2 As shown, a solenoid valve body throughput testing device includes a test bench 1, and a test chamber 2 is provided at the upper end of the test bench 1.

[0021] The test chamber 2 includes an inlet pipe 201 and an outlet pipe 202 fixedly connected to the upper end of the test bench 1 via a pipe support. A solenoid valve mounting seat 3 is fixedly connected between the inlet pipe 201 and the outlet pipe 202 via a connecting flange. A one-way valve 4 is fixedly connected to the end of the inlet pipe 201 away from the solenoid valve mounting seat 3. A plunger pump 5 is fixedly connected to the other end of the one-way valve 4. A flow sensor 8 is fixedly connected to the end of the outlet pipe 202 away from the solenoid valve mounting seat 3. A connecting pipe 9 is fixedly connected to the other end of the flow sensor 8. A pressure regulating valve 10 is fixedly connected to the other end of the connecting pipe 9. An outlet pressure sensor 14 and an inlet pressure sensor 13 are respectively installed on the connecting pipe 9 and the inlet pipe 201. An electric heating sleeve 16 is fitted on the outer surface of the inlet pipe 201.

[0022] Furthermore, the solenoid valve mounting base 3 is provided with flange interfaces at both ends for connecting to the inlet pipe 201 and the outlet pipe 202. A mounting hole matching the solenoid valve body is opened in the middle for docking with the solenoid valve. After the solenoid valve is installed, the solenoid valve can be fixed by tightening the bolts in the mounting hole. The model of the solenoid valve mounting base 3 can be replaced with the model of the solenoid valve to be tested as needed.

[0023] Furthermore, a servo motor 15 is fixedly installed on the upper end of the test bench 1. The output end of the servo motor 15 is fixedly connected to the input shaft of the plunger pump 5 through a coupling. A water supply pipe 6 is fixedly connected to the liquid inlet end of the plunger pump 5, and a water tank 7 is fixedly connected to the other end of the water supply pipe 6.

[0024] Furthermore, the servo motor 15 is used to drive the operation of the plunger pump 5. By adjusting the speed of the servo motor 15, the discharge volume and outlet pressure of the plunger pump 5 can be precisely controlled to achieve continuous pressure regulation. The plunger pump 5 draws fluid from the water tank 7, and after pressurization, it delivers the fluid to the inlet pipeline 201 through the check valve 4, providing a power source for the entire test system and enabling the fluid to flow in the pipeline, thereby testing the solenoid valve body. The check valve 4 can prevent fluid backflow, protect the plunger pump 5 from reverse pressure impact, and improve system safety.

[0025] Furthermore, the heating mantle 16 is a detachable silicone rubber heating mantle that wraps around the outer surface of the inlet pipe 201. It has a built-in thermocouple temperature sensor and is fixed to the outside of the inlet pipe 201 with Velcro. It can heat the test fluid to simulate high-temperature conditions, allowing the solenoid valve body under test to be tested in different temperature environments to evaluate its performance in high-temperature environments. Its built-in thermocouple temperature sensor can monitor the heating temperature in real time to ensure accurate control of the heating temperature.

[0026] Furthermore, the end of the pressure regulating valve 10 furthest from the connecting pipe 9 is fixedly connected to a water outlet pipe 11, and the other end of the water outlet pipe 11 is fixedly connected to a waste liquid collection tank 12.

[0027] Furthermore, both the water tank 7 and the waste liquid collection tank 12 are fixedly connected to the upper end of the test bench 1.

[0028] Furthermore, the flow sensor 8 can monitor the fluid flow rate after passing through the solenoid valve body under test in real time, and is used to evaluate the flow performance of the solenoid valve body.

[0029] Furthermore, the inlet pressure sensor 13 is vertically installed on the side wall of the inlet pipe 201, and the outlet pressure sensor 14 is installed on the side wall of the connecting pipe 9, for synchronously collecting inlet and outlet pressure data, calculating pressure loss, and evaluating the flow resistance characteristics of the solenoid valve body.

[0030] Furthermore, the pressure regulating valve 10 is an electric proportional regulating valve. By adjusting the valve opening, the flow cross-sectional area of ​​the fluid is changed, thereby regulating the outlet back pressure. By adjusting the outlet back pressure and cooperating with the pressure regulation of the plunger pump 5, the pressure difference between the inlet and outlet of the solenoid valve body under test can be changed, thereby testing the performance of the solenoid valve body under different pressure conditions.

[0031] Working principle: During use, the solenoid valve body is installed on the solenoid valve mounting base 3 with bolts. Test parameters are input through external control equipment, and then the device is started. After the device is started, the servo motor 15 drives the plunger pump 5 to pressurize to the set pressure to transport the fluid. When the fluid passes through the heating mantle 16, it will be heated to the target temperature. After the fluid passes through the solenoid valve body, it flows into the outlet pipe 202. The flow sensor 8 will detect and output the flow data in real time. During this process, the inlet pressure sensor 13 and the outlet pressure sensor 14 will collect the pressure value synchronously and calculate the pressure loss to evaluate the flow resistance characteristics of the solenoid valve body. The tested fluid will flow into the waste liquid collection tank 12 through the outlet pipe 11 for collection.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic valve body flux test apparatus, characterized by, The utility model relates to a test bench, including test bench (1), the upper end of test bench (1) is provided with test cavity (2); Wherein, the test cavity (2) includes the upper end inlet pipeline (201) and outlet pipeline (202) fixedly connected with test bench (1) through pipeline support, the inlet pipeline (201) and outlet pipeline (202) are fixedly connected with electromagnetic valve mounting seat (3) through connecting flange between them, the one end of inlet pipeline (201) away from electromagnetic valve mounting seat (3) is fixedly connected with check valve (4), the other end of check valve (4) is fixedly connected with plunger pump (5), the one end of outlet pipeline (202) away from electromagnetic valve mounting seat (3) is fixedly connected with flow sensor (8), the other end of flow sensor (8) is fixedly connected with connecting pipe (9), the other end of connecting pipe (9) is fixedly connected with pressure regulating valve (10), and the outlet pressure sensor (14) inlet pressure sensor (13) are arranged respectively on connecting pipe (9) and inlet pipeline (201), and the outer surface of inlet pipeline (201) is sleeved with electric heating jacket (16).

2. A solenoid valve body flux testing apparatus as defined in claim 1, wherein: The upper end of the test bench (1) is fixedly installed with a servo motor (15).

3. A solenoid valve body flux test apparatus as defined in claim 2, wherein: The output end of the servo motor (15) is fixedly connected with the input shaft of the plunger pump (5) through a shaft coupling.

4. A solenoid valve body flux testing apparatus as defined in claim 1, wherein: The liquid inlet end of the plunger pump (5) is fixedly connected with a water delivery pipe (6), and the other end of the water delivery pipe (6) is fixedly connected with a water tank (7).

5. A solenoid valve body flux testing apparatus as defined in claim 1, wherein: The end of the pressure regulating valve (10) away from the connecting pipe (9) is fixedly connected with a water outlet pipe (11), and the other end of the water outlet pipe (11) is fixedly connected with a waste liquid collection tank (12).

6. A solenoid valve body flux test apparatus as defined in claim 4, wherein: The water tank (7) and the waste liquid collection tank (12) are both fixedly connected to the upper end of the test bench (1).