Ultrasonic flaw detection equipment for flaw detection of pipes

By designing an automatically adjustable ultrasonic flaw detection device, the problem of needing to replace probes and adjust parameters in existing equipment has been solved, enabling efficient detection of pipes of different diameters and reducing costs.

CN224081572UActive Publication Date: 2026-04-03SHEYANG HONGYA NON-DESTRUCTIVE TESTING EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing ultrasonic testing equipment for pipes requires changing probes and adjusting parameters for different pipe models, resulting in low testing efficiency and high costs.

Method used

An ultrasonic flaw detection device was designed. By adjusting components and auxiliary components, including gears, discs, connecting rods, connecting plates, and flexible pads, the probe head can be automatically adjusted to adapt to different pipe diameters and improve detection efficiency.

Benefits of technology

It enables the probe to automatically adapt to different pipe diameters, improving detection efficiency and reducing detection costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides ultrasonic flaw detection equipment for pipe flaw detection, which relates to the technical field of pipe flaw detection and comprises a mounting frame, a display screen and an adjusting component, the display screen and the adjusting component are arranged in an inner cavity of the mounting frame, the adjusting component comprises a gear arranged on the side face of the display screen, the bottom of the gear is meshed with a wheel disc, and the side face of the wheel disc is rotatably connected with a fixing block. A connecting rod is fixedly connected to the side face of the fixing block, a mounting plate is arranged at the end, away from the fixing block, of the connecting rod, the display screen can be supported by arranging the mounting frame, connecting lines are arranged on the side faces of the display screen and the mounting plate, and a driving motor is arranged on the side face of a gear; according to the invention, the power can be provided for the movement of the mounting plate, the power can be stably transmitted through the cooperation of the connecting rod and the fixing block, and the mounting space can be provided for the detection head through the arrangement of the mounting plate.
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Description

Technical Field

[0001] This utility model relates to the field of pipe flaw detection technology, and in particular to an ultrasonic flaw detection device for pipe flaw detection. Background Technology

[0002] Ultrasonic testing equipment for pipes is commonly used in industries such as petroleum, chemical, power, and construction. It can accurately detect defects such as cracks, pores, and inclusions inside pipes. By emitting and receiving ultrasonic waves, it judges the defect situation based on the characteristics of the reflected waves, ensuring the quality of pipes and avoiding safety accidents and economic losses caused by hidden dangers in pipes.

[0003] In practical applications, existing ultrasonic testing equipment for pipes, using probes and coupling agents, can meet the basic requirements for pipe quality inspection, but the following problems still exist:

[0004] When using common ultrasonic flaw detection equipment to inspect pipes used in construction projects, multiple sets of dedicated flaw detection equipment are required to ensure accuracy due to the different pipe models. Furthermore, parameters need to be readjusted, affecting testing efficiency and increasing costs. Therefore, this application provides an ultrasonic flaw detection device for pipes to meet these requirements. Utility Model Content

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an ultrasonic flaw detection device for pipe flaw detection.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an ultrasonic flaw detection device for pipe flaw detection, comprising a mounting frame and a display screen disposed in the inner cavity of the mounting frame;

[0007] An adjustment assembly includes a gear disposed on the side of the display screen, a wheel meshing with the bottom of the gear, a fixed block rotatably connected to the side of the wheel, a connecting rod fixedly connected to the side of the fixed block, and a mounting plate disposed at the end of the connecting rod away from the fixed block.

[0008] An auxiliary component, comprising a fixing plate mounted on the side of a mounting plate, wherein a flexible pad is provided on the side of the fixing plate.

[0009] Furthermore, a connecting plate is rotatably connected to the top of the connecting rod, and the end of the connecting plate away from the connecting rod is fixedly connected to the side of the mounting plate.

[0010] The technical effect of adopting the above technical solution is that, through the cooperation of the connecting rod and the connecting plate, the position of the mounting plate can be adjusted.

[0011] Furthermore, a fixing rod is fixedly connected to the end of the mounting plate away from the connecting plate, and a support frame is rotatably connected to the inner wall of the wheel, with the top of the support frame rotatably connected to the bottom of the fixing rod.

[0012] The technical effect of adopting the above technical solution is that by installing a fixed rod, the movement trajectory of the mounting plate can be limited, and by setting a support frame, the wheel and the fixed rod can be supported.

[0013] Furthermore, the support frame has grooves on its side.

[0014] The technical effect of adopting the above technical solution is that by opening grooves, movement space can be provided for the movement of the connecting rod.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] The mounting bracket supports the display screen. Both the display screen and the mounting plate have connecting lines on their sides. The gear has a drive motor on its side. The gear and the wheel work together to provide power for the movement of the mounting plate. The connecting rod and the fixing block work together to ensure stable power transmission. The mounting plate provides installation space for the probe. Attached Figure Description

[0017] Figure 1 A three-dimensional structural schematic diagram of an ultrasonic flaw detection device for pipe flaw detection provided by this utility model;

[0018] Figure 2 A schematic diagram of the internal connection structure of an ultrasonic flaw detection device for pipe flaw detection provided by this utility model;

[0019] Figure 3 A cross-sectional structural schematic diagram of an adjustment component for an ultrasonic flaw detection device used for pipe flaw detection provided by this utility model;

[0020] Figure 4 This is a cross-sectional structural schematic diagram of an auxiliary component of an ultrasonic flaw detection device for pipe flaw detection provided by this utility model.

[0021] Legend:

[0022] 1. Mounting bracket; 11. Display screen;

[0023] 2. Adjustment component; 21. Gear; 22. Wheel; 23. Fixing block; 24. Connecting rod; 25. Connecting plate; 26. Mounting plate; 27. Fixing rod; 28. Support frame; 29. ​​Groove; 210. Heat dissipation slot;

[0024] 3. Auxiliary components; 31. Flexible pad; 32. Roller; 33. Elastic joint; 34. Fixing plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1 - Figure 4 As shown, this embodiment provides a technical solution: an ultrasonic flaw detection device for pipe flaw detection, a mounting frame 1, and a display screen 11 disposed in the inner cavity of the mounting frame 1;

[0027] Adjustment component 2 includes a gear 21 disposed on the side of display screen 11, a wheel 22 meshing with the bottom of the gear 21, a fixing block 23 rotatably connected to the side of the wheel 22, a connecting rod 24 fixedly connected to the side of the fixing block 23, and a mounting plate 26 disposed at the end of the connecting rod 24 away from the fixing block 23.

[0028] Auxiliary component 3 includes a fixing plate 34 mounted on the side of mounting plate 26. A flexible pad 31 is provided on the side of the fixing plate 34. A connecting plate 25 is rotatably connected to the top of connecting rod 24. The end of connecting plate 25 away from connecting rod 24 is fixedly connected to the side of mounting plate 26. A fixing rod 27 is fixedly connected to the end of mounting plate 26 away from connecting plate 25. A support frame 28 is rotatably connected to the inner wall of wheel 22. The top of support frame 28 is rotatably connected to the bottom of fixing rod 27. A groove 29 is provided on the side of support frame 28. A heat dissipation groove 210 is provided on the top of mounting plate 26. A drive motor is provided on the side of gear 21 to provide power for the overall operation of adjustment component 2. The rotation direction of wheel 22 can be controlled by adjusting the rotation direction of the motor output shaft. When wheel 22 rotates clockwise, the fixing block 23 and connecting rod 24 cooperate to drive connecting plate 25 and mounting plate 26 along the fixing rod. The outer surface of the mounting plate 27 rotates counterclockwise, thereby driving the probe head located on the side of the mounting plate 26 to move closer to the wheel 22. When the mounting plate 26 moves to a certain position, its position tilts, causing the side of the mounting plate 26 to move away from the outer surface of the pipe. By setting the fixing rod 27, the movement trajectory of the mounting plate 26 can be limited, ensuring that one side of the mounting plate 26 contacts the outer surface of the pipe first, quickly adapting to pipes with larger diameters. Similarly, when it is necessary to detect pipes with smaller diameters, by changing the rotation direction of the output shaft of the drive motor, the wheel 22 can be rotated counterclockwise. Through the cooperation of the fixing block 23, connecting rod 24 and connecting plate 25, the mounting plate 26 can be rotated counterclockwise along the outer surface of the fixing rod 27, thereby driving the probe head closer to the outer surface of the pipe, effectively improving the adaptability of the detection equipment and increasing work efficiency.

[0029] Furthermore, such as Figure 2 - Figure 4 As shown: An elastic joint 33 is fixedly connected to the inner cavity of the fixed plate 34, and a roller 32 is fixedly connected to the side of the elastic joint 33. The fixed plate 34 installed on the side of the mounting plate 26 can provide support for the flexible pad 31, the roller 32 and the elastic joint 33. By setting the flexible pad 31, the probe can be assisted in working and the expansion of the probe and the pipe can be avoided. After the mounting plate 26 is adjusted to fit against the outer surface of the pipe, the side of the roller 32 contacts the outer surface of the pipe, which can assist the probe to move smoothly. By setting the elastic joint 33, the movement stability of the roller 32 can be improved.

[0030] like Figure 1-4 As shown:

[0031] In use: First, place the building pipe on top of the external support frame 28. Then, mount the wheel 22 on the outer surface of the pipe. Powered by an external power source, the display screen 11 and the drive motor located on the side of the gear 21 are activated. When detecting pipes with larger diameters, starting the motor causes its output shaft to rotate clockwise, which in turn drives the wheel 22 to rotate clockwise via the gear 21. As the wheel 22 moves, the fixing block 23 and the connecting rod 24 work together to drive the connecting plate 25 and the mounting plate 26 to rotate clockwise along the outer surface of the fixing rod 27, thereby causing the mounting plate 26 to shift position. When the mounting plate 26 moves to a certain position, the sides of the roller 32 and the flexible pad 31 contact the outer surface of the pipe, thus enabling detection. Similarly, when it is necessary to detect pipes with smaller diameters, by adjusting the rotation direction of the output shaft of the drive motor, the wheel 22 can drive the fixed block 23 to move counterclockwise. In turn, the fixed block 23, the connecting rod 24, and the connecting plate 25 can drive the mounting plate 26 to move counterclockwise along the outer surface of the fixed rod 27. When the mounting plate 26 moves to a certain position, the overall position of the mounting plate 26 tilts, thus contacting the outer surface of the pipe, effectively improving overall adaptability.

[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An ultrasonic flaw detection device for pipe flaw detection, characterized in that, include: Mounting bracket (1) and display screen (11) disposed in the cavity of mounting bracket (1); Adjustment component (2), the adjustment component (2) includes a gear (21) disposed on the side of the display screen (11), a wheel (22) meshing at the bottom of the gear (21), a fixing block (23) rotatably connected to the side of the wheel (22), a connecting rod (24) fixedly connected to the side of the fixing block (23), and a mounting plate (26) disposed at the end of the connecting rod (24) away from the fixing block (23); The auxiliary component (3) includes a fixing plate (34) installed on the side of the mounting plate (26), and the side of the fixing plate (34) is provided with a flexible pad (31).

2. The ultrasonic flaw detection equipment for pipe flaw detection according to claim 1, characterized in that, A connecting plate (25) is rotatably connected to the top of the connecting rod (24), and the end of the connecting plate (25) away from the connecting rod (24) is fixedly connected to the side of the mounting plate (26).

3. The ultrasonic flaw detection equipment for pipe flaw detection according to claim 1, characterized in that, The mounting plate (26) is fixedly connected to a fixing rod (27) at one end away from the connecting plate (25), and a support frame (28) is rotatably connected to the inner wall of the wheel (22). The top of the support frame (28) is rotatably connected to the bottom of the fixing rod (27).

4. An ultrasonic flaw detection device for pipe flaw detection according to claim 3, characterized in that, The support frame (28) has a groove (29) on its side.

5. An ultrasonic flaw detection device for pipe flaw detection according to claim 1, characterized in that, The top of the mounting plate (26) is provided with a heat dissipation groove (210).

6. An ultrasonic flaw detection device for pipe flaw detection according to claim 1, characterized in that, The inner cavity of the fixed plate (34) is fixedly connected to an elastic joint (33), and the side of the elastic joint (33) is fixedly connected to a roller (32).