Prism surface cleanliness inspection device
By designing a rotating clamping structure and a cable retraction structure, the problems of positional displacement and manual flipping during prism inspection are solved, enabling automatic flipping inspection and improving inspection efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-03
AI Technical Summary
The prism is prone to displacement during the inspection process, and each inspection can only cover a portion of the surface, resulting in low inspection efficiency and requiring frequent manual flipping and adjustment.
A prism surface cleanliness inspection device was designed, which includes a rotating clamping structure and a cable winding structure. The device uses a motor to drive the clamping plate to clamp and flip the prism, and combines a winding cylinder and a screw limit data line to achieve automatic flipping inspection.
This technology enables the prism to be fixed in position and automatically flipped during the inspection process, improving inspection efficiency, avoiding frequent manual adjustments, and enhancing the overall efficiency of the inspection.
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Figure CN224081641U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inspection device technology, and specifically to a prism surface cleanliness inspection device. Background Technology
[0002] During the production and processing of prisms, the cleanliness of their surface needs to be tested to ensure that the prisms meet the specified production standards and avoid substandard cleanliness that could affect their normal use. At this time, a cleanliness testing device is needed for auxiliary testing.
[0003] In the process of inspecting the cleanliness of prisms, the prisms are often placed directly on the base for testing, which can easily lead to positional shifts during the testing process. In addition, only a portion of the surface can be tested at a time, resulting in frequent manual flipping during the testing process. During manual flipping, the position needs to be constantly adjusted as needed, which reduces the overall testing efficiency.
[0004] To address the aforementioned issues, this application proposes a prism surface cleanliness testing device. Utility Model Content
[0005] This invention addresses the technical problems existing in the prior art by providing a device for testing the cleanliness of a prism surface.
[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A prism surface cleanliness inspection device includes a base and a controller, characterized in that an adjusting rod is fixedly connected to the top of the base, an adjusting block is slidably arranged on the outer surface of the adjusting rod, a threaded pressing rod is threadedly connected to the inner wall of one side of the adjusting block, a scanning head is fixedly connected to one side of the adjusting block, a data cable is arranged between the scanning head and the controller, a rotating clamping structure is arranged on the top of the base, the rotating clamping structure includes a rectangular frame, the bottom of the outer surface of the rectangular frame is fixedly connected to the top of the outer surface of the base, a first motor is fixedly installed on one side of the outer surface of the rectangular frame, and a cable winding structure is arranged on one side of the scanning head, the cable winding structure includes a winding cylinder, one side of the winding cylinder is fixedly connected to one side of the scanning head.
[0007] Preferably, the output end of the first motor is fixedly connected to a first screw, and the outer surface of the first screw is symmetrically threaded with two screw hole blocks.
[0008] By setting a first screw and a screw hole block, the first screw can drive the screw hole block to move, which in turn can cooperate with the movement of other components to achieve the effect of auxiliary transmission.
[0009] Preferably, a rectangular through groove is provided on one side of the rectangular frame, and a sliding rod is fixedly connected to one side of the screw hole block.
[0010] By setting a sliding rod, the sliding rod can move along the rectangular through groove under the drive of the screw hole block, and thus can cooperate with other components to carry out transmission.
[0011] Preferably, one end of the sliding rod is fixedly connected to a mounting plate, a second motor is fixedly mounted on one side of one of the mounting plates, a second rotating rod is rotatably connected to one side of the other mounting plate, a first rotating rod is fixedly connected to the output end of the second motor, a clamping plate is fixedly connected to one end of the first rotating rod and the second rotating rod, and an annular protrusion is fixedly connected to one side of the clamping plate.
[0012] By setting up a clamping plate, the two screw hole blocks can move towards or away from each other, thereby assisting in clamping the prism. At the same time, the second motor can drive the prism to rotate, thereby enabling flipping detection.
[0013] Preferably, a second screw is threaded to one side of the inner wall of the winding cylinder, and a round stop is fixedly connected to one end of the second screw.
[0014] By setting a second screw, the second screw can move on the inner wall of the winding cylinder, thereby increasing the winding length of the winding cylinder. The round stop block plays a limiting role.
[0015] Preferably, an auxiliary plate is fixedly connected to one side of the scanning head, a third screw is threadedly connected to the inner wall of the auxiliary plate, an operating block is fixedly connected to the bottom end of the third screw, a limit plate is fixedly connected to the top end of the third screw, a limit rod is fixedly connected to the bottom of the limit plate, the limit rod is slidably disposed on the inner wall of the auxiliary plate, and a rectangular protrusion is fixedly connected to the top of the limit plate.
[0016] By setting a third screw, the limiting plate can be driven to move, which in turn can work with the rectangular protrusion to assist in squeezing and limiting the data cable.
[0017] The beneficial effects of this utility model are:
[0018] By setting up a rotating clamping structure, the prism can be clamped or released as the two clamping plates move towards or away from each other. This prevents the prism from shifting its position during the inspection process. At the same time, with the help of a second motor and the clamping plates, the prism can be rotated, allowing for automatic flipping during the inspection process. This eliminates the need for frequent manual flipping and improves the overall inspection efficiency.
[0019] By setting up a cable winding and unwinding structure, the data cable can be assisted in winding under the action of the winding cylinder. At the same time, the winding length can be increased under the action of the second screw, and the limiting plate can squeeze and limit the data cable under the action of the third screw, so as to prevent the data cable from becoming loose from the winding cylinder. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the base plate and related parts of this utility model;
[0022] Figure 3 This is a schematic diagram of the rectangular frame and related parts of this utility model;
[0023] Figure 4 This is a schematic diagram of the third screw and related parts of this utility model.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Base; 2. Adjusting rod; 3. Adjusting block; 4. Threaded compression rod; 5. Scanning head; 6. Controller; 7. Data cable;
[0026] 8. Rotary clamping structure; 81. Rectangular frame; 82. First motor; 83. First screw; 84. Screw hole block; 85. Rectangular through slot; 86. Sliding rod; 87. Mounting plate; 88. Second motor; 89. First rotating rod; 810. Second rotating rod; 811. Clamping plate; 812. Annular protrusion;
[0027] 9. Cable winding and unwinding structure; 91. Winding cylinder; 92. Second screw; 93. Round stop block; 94. Auxiliary plate; 95. Third screw; 96. Operating block; 97. Limiting plate; 98. Limiting rod; 99. Rectangular protrusion. Detailed Implementation
[0028] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0029] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0030] In the description of this application, the term "for example" is used to mean "used as an example, illustration, or description." Any embodiment described as "for example" in this application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is provided to enable any person skilled in the art to implement and use the present invention. Details are set forth in the following description for purposes of explanation. It should be understood that those skilled in the art will recognize that the present invention can be implemented without using these specific details. In other instances, well-known structures and processes will not be described in detail to avoid obscuring the description of the present invention with unnecessary detail. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the broadest scope of the principles and features disclosed in this application.
[0031] Reference Figure 1-4 A prism surface cleanliness inspection device includes a base 1 and a controller 6. The device is characterized by an adjusting rod 2 fixedly connected to the top of the base 1, an adjusting block 3 slidably disposed on the outer surface of the adjusting rod 2, the adjusting block 3 assisting in adjusting the height of the scanning head 5, a threaded compression rod 4 threadedly connected to one side of the adjusting block 3, a scanning head 5 fixedly connected to one side of the adjusting block 3, a data cable 7 between the scanning head 5 and the controller 6, both the scanning head 5 and the data cable 7 being existing equipment structures; a rotating clamping structure 8 is provided on the top of the base 1, the rotating clamping structure 8 including a rectangular frame 81, the bottom of the outer surface of the rectangular frame 81 fixedly connected to the top of the outer surface of the base 1, a first motor 82 fixedly mounted on one side of the outer surface of the rectangular frame 81, the rectangular frame 81 for mounting the first motor 82; a cable winding structure 9 is provided on one side of the scanning head 5, the cable winding structure 9 including a winding cylinder 91, one side of the winding cylinder 91 fixedly connected to one side of the scanning head 5, and a screw hole opened on the inner wall of one side of the winding cylinder 91 for connecting to a second screw 92.
[0032] Reference Figure 3The output end of the first motor 82 is fixedly connected to the first screw 83. The two ends of the first screw 83 have opposite threads. The other end of the first screw 83 is rotatably connected to the rectangular frame 81. The outer surface of the first screw 83 is symmetrically threaded with two screw hole blocks 84. The screw hole blocks 84 are slidably disposed with the inner wall of the rectangular frame 81, and the inner threads of the two screw hole blocks 84 have opposite threads, so they can move in opposite directions or in opposite directions with the first screw 83. The first screw 83 can drive the screw hole blocks 84 to move, and thus can move with other components.
[0033] Reference Figure 3 A rectangular through groove 85 is provided on one side of the rectangular frame 81, and a sliding rod 86 is fixedly connected to one side of the screw hole block 84. The sliding rod 86 can slide on the inner wall of the rectangular through groove 85, and can then cooperate with other components to perform auxiliary transmission.
[0034] Reference Figure 3 One end of the sliding rod 86 is fixedly connected to a mounting plate 87. A second motor 88 is fixedly mounted on one side of one mounting plate 87, and a second rotating rod 810 is rotatably connected to one side of the other mounting plate 87. The output end of the second motor 88 is fixedly connected to a first rotating rod 89. One end of the first rotating rod 89 and the second rotating rod 810 is fixedly connected to a clamping plate 811. The clamping plates 811 are made of rubber and can assist in clamping and limiting the prism. An annular protrusion 812 is fixedly connected to one side of the clamping plate 811. The annular protrusion 812 can cooperate with the clamping plate 811 to clamp the prism, making the clamping of the prism more stable.
[0035] Reference Figure 2 A second screw 92 is threadedly connected to one side of the inner wall of the winding cylinder 91. A round stop block 93 is fixedly connected to one end of the second screw 92. The second screw 92 can move on the inner wall of the winding cylinder 91, and thus can cooperate with the round stop block 93 to wind and limit the data cable 7.
[0036] Reference Figure 1 and Figure 4 An auxiliary plate 94 is fixedly connected to one side of the scanning head 5. A third screw 95 is threadedly connected to the inner wall of the auxiliary plate 94. An operating block 96 is fixedly connected to the bottom end of the third screw 95. A limiting plate 97 is fixedly connected to the top end of the third screw 95. The limiting plate 97 can assist in limiting the data cable 7, so that it can be wound more securely on the winding cylinder 91. A limiting rod 98 is fixedly connected to the bottom of the limiting plate 97. The limiting rod 98 is slidably set on the inner wall of the auxiliary plate 94. A rectangular protrusion 99 is fixedly connected to the top of the limiting plate 97. The rectangular protrusion 99 can increase the friction of the limiting plate 97, making the fixation more secure.
[0037] Working principle:
[0038] The user places the prism between the two clamping plates 811. At this time, the first motor 82 is started, which causes the first screw 83 to drive the screw hole block 84 to move, which in turn causes the sliding rod 86 to slide on the inner wall of the rectangular through groove 85, thereby causing the clamping plates 811 to clamp the prism. At this time, the second motor 88 is started, which drives the first rotating rod 89 to rotate. Under the action of friction, the prism can drive the clamping plates 811 and the second rotating rod 810 to rotate, thereby cooperating with the scanning head 5 for detection. When it is necessary to wind the data cable 7, the data cable 7 is wound around the outer surface of the winding cylinder 91. When it is necessary to adjust the winding length, the second screw 92 is rotated to move on the inner wall of the winding cylinder 91.
[0039] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0040] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A device for checking the cleanliness of a prismatic surface, comprising a base (1) and a controller (6), characterized in that, The top of the base (1) is fixedly connected with an adjusting rod (2), the outer surface of the adjusting rod (2) is slidably provided with an adjusting block (3), the inner wall of one side of the adjusting block (3) is threadedly connected with a threaded extrusion rod (4), one side of the adjusting block (3) is fixedly connected with a scanning head (5), a data line (7) is arranged between the scanning head (5) and a controller (6), the top of the base (1) is provided with a rotary clamping structure (8), the rotary clamping structure (8) comprises a rectangular frame (81), the outer surface bottom of the rectangular frame (81) is fixedly connected with the outer surface top of the base (1), a first motor (82) is fixedly installed on the outer surface of one side of the rectangular frame (81), one side of the scanning head (5) is provided with a cable winding and unwinding structure (9), the cable winding and unwinding structure (9) comprises a winding cylinder (91), one side of the winding cylinder (91) is fixedly connected with one side of the scanning head (5).
2. A device for inspecting the cleanliness of a prism surface according to claim 1, characterized in that The output end of the first motor (82) is fixedly connected with a first screw rod (83), and the outer surface of the first screw rod (83) is symmetrically and threadedly connected with two screw hole blocks (84).
3. A prism surface cleanliness inspection device according to claim 2, wherein A rectangular through groove (85) is formed in one side of the rectangular frame (81), and one side of the screw hole block (84) is fixedly connected with a sliding rod (86).
4. A prism surface cleanliness inspection device according to claim 3, wherein One end of the sliding rod (86) is fixedly connected with a mounting plate (87), one side of one of the mounting plates (87) is fixedly installed with a second motor (88), one side of the other mounting plate (87) is rotatably connected with a second rotating rod (810), the output end of the second motor (88) is fixedly connected with a first rotating rod (89), and one end of the first rotating rod (89) and the second rotating rod (810) is fixedly connected with a clamping plate (811), one side of the clamping plate (811) is fixedly connected with an annular protruding block (812).
5. A prism surface cleanliness inspection device according to claim 1, wherein The inner wall of one side of the winding cylinder (91) is threadedly connected with a second screw rod (92), and one end of the second screw rod (92) is fixedly connected with a circular stop block (93).
6. A prism surface cleanliness inspection device according to claim 1, wherein One side of the scanning head (5) is fixedly connected with an auxiliary plate (94), the inner wall of the auxiliary plate (94) is threadedly connected with a third screw rod (95), the bottom end of the third screw rod (95) is fixedly connected with an operation block (96), the top end of the third screw rod (95) is fixedly connected with a limiting plate (97), the bottom of the limiting plate (97) is fixedly connected with a limiting rod (98), the limiting rod (98) is slidably arranged on the inner wall of the auxiliary plate (94), and the top of the limiting plate (97) is fixedly connected with a rectangular protruding block (99).