Separating device for enzymatic hydrolysis lignin processing

By using a reciprocating spraying of flocculant in a storage tank and a rotating stirring paddle in an enzymatic lignin hydrolysis processing unit, the problem of low efficiency in traditional separation devices is solved, achieving efficient slag-liquid separation and improving lignin separation efficiency.

CN224086087UActive Publication Date: 2026-04-07ZHONGKE WANYE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Traditional separation devices are inefficient when processing lignin residue liquid. They require static sedimentation and solid particles tend to adhere to the water flow, hindering liquid discharge and resulting in low separation efficiency.

Method used

The flocculant is sprayed by moving the storage tank back and forth, and the flocculant is stirred by rotating the agitator. Combined with the automatic opening and closing of the sealing door by the electric push rod, the flocculant is sprayed and stirred evenly, preventing sedimentation and promoting the sedimentation of solid particles and the discharge of liquid.

Benefits of technology

It significantly improves lignin separation efficiency, shortens separation time, enhances residue-liquid separation effect, and reduces manual operation steps.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224086087U_ABST
    Figure CN224086087U_ABST
Patent Text Reader

Abstract

The utility model discloses a separating device for enzymatic hydrolysis lignin processing, and particularly relates to the technical field of lignin processing, the separating device comprises a filter box, a medicine spraying mechanism for spraying a flocculating agent is arranged at the top of the filter box, the medicine spraying mechanism comprises a medicine storage box, and a plurality of spray heads are fixedly arranged on the front side and the rear side of the medicine storage box; and a first stirring paddle is arranged in the medicine storage box, two second stirring paddles are rotationally arranged at the bottom of the medicine storage box, and driving mechanisms are fixedly arranged on the two sides of the top of the filtering box correspondingly. According to the device disclosed by the utility model, the driving mechanism drives the medicine storage box to do front-back reciprocating motion at the top of the filter box, so that a flocculating agent can be uniformly sprayed into the filter box, the precipitation speed of solid particles in lignin is accelerated, and the slag-liquid separation efficiency is further improved; on one hand, the flocculating agent in the agent storage box can be prevented from precipitating, and on the other hand, lignin and the flocculating agent can be stirred after the flocculating agent is sprayed to the filter box, so that the separation efficiency is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to lignin processing technical field more specifically, it is a kind of separation device for enzymatic hydrolysis lignin processing. BACKGROUND

[0002] Enzymatic hydrolysis lignin is a kind of lignin extracted from biomass by enzymatic hydrolysis technology. Usually, biomass rich in lignocellulose is selected as raw material, such as crop straw, wood waste, etc. The pretreated biomass raw material is mixed with specific enzyme preparation, and the enzymatic hydrolysis reaction is carried out under suitable temperature, pH value, etc. During the enzymatic hydrolysis process, the enzyme will specifically act on cellulose and hemicellulose in lignocellulose, and hydrolyze them into sugar and other substances, so that lignin can be separated out. Then, through the separation device, lignin can be separated from the reaction system, and further purification and drying treatment can be carried out to obtain lignin product. For example, the prior art disclosed in CN212733046U provides a kind of separation device for enzymatic hydrolysis lignin processing.

[0003] However, the conventional separation device adopts filter screen when processing the separation of residue and liquid of lignin. During the operation process, the lignin needs to be left for a period of time, and after the internal solid particles slowly precipitate, the opening can be opened for the separation of residue and liquid. This process is time-consuming, which leads to low separation efficiency. At the same time, during the liquid discharge stage, the solid particles will adhere to the surface of the filter screen with the water flow, which hinders the discharge of liquid, further reducing the separation efficiency. UTILITARIAN CONTENT

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of separation device for enzymatic hydrolysis lignin processing. By reciprocating the storage tank forward and backward, the flocculating agent can be uniformly sprayed into the filter box, and the separation efficiency of residue and liquid is improved. At the same time, the rotation of the stirring paddle can prevent the flocculating agent in the storage tank from precipitating, and can stir the lignin and the flocculating agent after the flocculating agent is sprayed into the filter box, further improving the separation efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of separation device for enzymatic hydrolysis lignin processing, including filter box, the filter box top is equipped with the medicine spraying mechanism for spraying flocculating agent, the medicine spraying mechanism includes storage tank, the storage tank front and back two sides are fixedly provided with multiple spray heads, the storage tank is equipped with stirring paddle one inside, the storage tank bottom is rotatably provided with two stirring paddle two, the filter box top two sides are fixedly provided with driving mechanism, for driving storage tank to move forward and backward to uniformly spray flocculating agent into filter box, while driving stirring paddle one rotation and stirring paddle two synchronous rotation to stir lignin and flocculating agent.

[0006] Preferably, the driving mechanism comprises electric sliding table modules and a rack, and the rack is arranged outside the electric sliding table modules, and the two electric sliding table modules are fixedly connected with the side walls of the medicine storage box.

[0007] Preferably, a rotating shaft is arranged through one side of the medicine storage box, the rotating shaft is connected with the two stirring paddles II through a bevel gear set, and the rotating shaft, the stirring paddle I and the rack are connected through a gear set.

[0008] Preferably, a drain port is arranged at the rear end of the filter box, a filter screen is fixedly arranged in the drain port, and a sealing door is arranged on the inner wall of the rear end of the filter box.

[0009] Preferably, a liquid adding port is arranged at the top of the medicine storage box, and a sealing cover is hingedly arranged in the liquid adding port.

[0010] Preferably, a water pump is fixedly arranged at the top of the medicine storage box, and the water pump is arranged behind the liquid adding port.

[0011] Preferably, a connecting plate is fixedly arranged at the top of the sealing door, two electric push rods for driving the lifting of the connecting plate are fixedly arranged at the bottom end of the connecting plate, and the electric push rods are arranged behind the electric sliding table modules and the rack.

[0012] Preferably, mounting grooves are arranged at the top of the filter box, and the two electric push rods are fixedly arranged in the two mounting grooves.

[0013] The technical effects and advantages of the present application are as follows:

[0014] 1、 the driving mechanism drives the medicine storage box to reciprocate on the top of the filter box, so that the coagulant can be uniformly sprayed into the filter box, the precipitation speed of the solid particles in the lignin is accelerated, and the separation efficiency of the sludge and liquid is improved.

[0015] 2, the sealing door is automatically opened upward by the electric push rod extension, at this time, the liquid in the filter box will be discharged through the liquid discharge port, and the solid particles will be blocked by the filter screen and left in the filter box, facilitating subsequent workers to concentrate on processing, at the same time, when the medicine storage box moves back and forth, the bottom stirring paddle two rotates to stir the liquid in the filter box, so that the solid particles at the filter screen are in a flowing state, effectively accelerating the outflow speed of the liquid, so as to further improve the separation efficiency of lignin. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the sealing door opening of the utility model;

[0018] Figure 3 It is Figure 2 the rear view;

[0019] Figure 4 It is a cross-sectional view of the medicine storage box of the utility model;

[0020] Figure 5 It is a cross-sectional view of the filter box of the utility model.

[0021] The reference signs are: 1-filter box, 2-drug spraying mechanism, 3-driving mechanism, 4-liquid discharge port, 5-filter screen, 6-sealing door, 7-liquid inlet, 8-sealing cover, 9-connection plate, 10-electric push rod, 11-mounting groove;

[0022] 21-medicine storage box, 22-nozzle, 23-stirring paddle one, 24-stirring paddle two, 25-water pump;

[0023] 31-electric sliding table module, 32-rack, 33-rotating shaft, 34-bevel gear set, 35-gear set. DETAILED DESCRIPTION

[0024] The technical scheme in the embodiments of the utility model will be clearly and completely described below by combining the drawings in the embodiments of the utility model.

[0025] With reference to the drawings in the specification Figures 1-5 The utility model provides a kind of separation device for enzymatic hydrolysis lignin processing, including filter box 1, the filter box 1 top is equipped with the drug spraying mechanism 2 for spraying flocculating agent, the drug spraying mechanism 2 includes medicine storage box 21, the medicine storage box 21 front and rear sides are fixedly provided with multiple nozzles 22, the medicine storage box 21 inside is equipped with stirring paddle one 23, the medicine storage box 21 bottom is rotatably equipped with two stirring paddle two 24.

[0026] Both sides of the top of the filter box 1 are fixed with drive mechanisms 3, which drive the storage tank 21 to move back and forth to evenly spray flocculant into the filter box. At the same time, they drive the first stirring paddle 23 to rotate and the second stirring paddle 24 to rotate synchronously to stir the lignin and flocculant. Specifically, the drive mechanism 3 includes an electric slide module 31 and a rack 32. The electric slide module 31 is a KNK-K45A, and the rack 32 is located on the outside of the electric slide module 31. The sliders in the two electric slide modules 31 are fixed to the left and right walls of the storage tank 21, respectively. The medicine storage tank 21 is connected by a rotating shaft 33 through one side. The rotating shaft 33 is connected to the two stirring paddles 24 by a bevel gear set 34. The bevel gear set 34 includes two bevel gears, which are fixedly sleeved on the rotating shaft 33 and the stirring paddles 24 respectively. The rotating shaft 33, the stirring paddle 23 and the rack 32 are connected by a gear set 35. The gear set 35 includes four spur gears, which are fixedly sleeved on both ends of the rotating shaft 33 and both ends of the stirring paddle 23 respectively. The bottom of the spur gears located at both ends of the rotating shaft 33 meshes with the two racks 32 respectively.

[0027] A water pump 25 is fixedly installed on the top of the medicine storage tank 21. The water pump 25 is an Anglong DN50. The water inlet of the water pump 25 is connected to the inside of the medicine storage tank 21 through the water inlet pipe, and the water outlet of the water pump 25 is connected to multiple nozzles 22 through the water outlet pipe.

[0028] During lignin separation, lignin is transported to filter box 1 via pipeline. Then, water pump 25 is used to draw flocculant from storage tank 21. When the motor in electric slide module 31 drives the lead screw to rotate, the nut and slide inside will move linearly along the axis of the lead screw, causing storage tank 21 to move back and forth. This allows the flocculant sprayed from multiple nozzles 22 to be evenly sprinkled into the lignin. The flocculant can aggregate fine solid particles such as incompletely enzymatically hydrolyzed residues and lignin particles into larger flocs through adsorption, bridging and other effects, thereby accelerating the sedimentation rate of solid particles and improving the efficiency of slag-liquid separation.

[0029] When the storage tank 21 moves back and forth, the gear set 35 on the stirring paddle 23 and the rotating shaft 33 meshes with the rack 32 on the top of the filter box 1 and rotates. When the rotating shaft 33 rotates, it drives the two stirring paddles 24 to rotate through the bevel gear set 34. When the stirring paddle 23 rotates, it can keep the flocculant in the storage tank 21 in a suspended state and avoid uneven concentration due to sedimentation. The stirring paddle 24 stirs the lignin and flocculant in the filter box 1. Through stirring, the flocculant can better contact and act on the fine solid particles in the lignin, thereby improving the flocculation efficiency and further improving the slag-liquid separation efficiency.

[0030] Next, a drain port 4 is provided at the rear end of the filter box 1. A filter screen 5 is fixedly installed inside the drain port 4. A sealing door 6 is provided on the inner wall of the rear end of the filter box 1. A connecting plate 9 is fixedly installed on the top of the sealing door 6. Two electric push rods 10 for driving the connecting plate 9 to rise and fall are fixedly installed at the bottom of the connecting plate 9. The electric push rods 10 are JC35SA1. The electric push rods 10 are located behind the electric slide module 31 and the rack 32. By extending the electric push rods 10, the connecting plate 9 and the sealing door 6 are automatically moved upward. The liquid in the filter box 1 is discharged through the drain port 4, and the solid particles are blocked in the filter box 1 by the filter screen 5, which is convenient for subsequent cleaning and collection by the staff.

[0031] like Figures 1-5 As shown, a liquid inlet 7 is provided on the top of the medicine storage tank 21. A sealing cover 8 is hinged inside the liquid inlet 7. By opening the sealing cover 8, flocculant can be added into the medicine storage tank 21. The water pump 25 is located behind the liquid inlet 7 to prevent the water pump 25 from obstructing the opening of the sealing cover 8.

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A separation device for enzymatic hydrolysis of lignin, comprising a filter box (1), characterized in that: The filter box (1) is equipped with a spraying mechanism (2) for spraying flocculant at the top. The spraying mechanism (2) includes a storage tank (21), and multiple nozzles (22) are fixedly installed on both the front and rear sides of the storage tank (21). The storage tank (21) is equipped with a stirring paddle (23) inside. Two stirring paddles (24) are rotatably installed at the bottom of the storage tank (21). The filter box (1) is fixedly equipped with a driving mechanism (3) on both sides of the top. The driving mechanism (3) is used to drive the storage tank (21) to move back and forth to spray flocculant evenly into the filter box. At the same time, the stirring paddle (23) and the stirring paddle (24) are driven to rotate synchronously to stir the lignin and flocculant.

2. The separation device for enzymatic lignin hydrolysis processing according to claim 1, characterized in that: The drive mechanism (3) includes an electric slide module (31) and a rack (32), with the rack (32) located outside the electric slide module (31). Both electric slide modules (31) are fixedly connected to the side wall of the medicine storage box (21).

3. The separation device for enzymatic lignin hydrolysis processing according to claim 2, characterized in that: A rotating shaft (33) runs through one side of the medicine storage tank (21). The rotating shaft (33) is connected to the two stirring paddles (24) via a bevel gear set (34). The rotating shaft (33), the stirring paddle (23), and the rack (32) are connected via a gear set (35).

4. The separation device for enzymatic lignin hydrolysis processing according to claim 2, characterized in that: The filter box (1) has a drain port (4) at the rear end, and a filter screen (5) is fixed inside the drain port (4). The filter box (1) has a sealing door (6) on the inner wall at the rear end.

5. The separation device for enzymatic lignin hydrolysis processing according to claim 1, characterized in that: The medicine storage box (21) has a liquid filling port (7) on the top, and a sealing cap (8) is hinged inside the liquid filling port (7).

6. The separation device for enzymatic lignin hydrolysis processing according to claim 4, characterized in that: A water pump (25) is fixedly installed on the top of the medicine storage tank (21), and the water pump (25) is located behind the liquid filling port (7). The water inlet of the water pump (25) is connected to the inside of the medicine storage tank (21) through the water inlet pipe, and the water outlet of the water pump (25) is connected to multiple nozzles (22) through the water outlet pipe.

7. The separation device for enzymatic lignin hydrolysis processing according to claim 4, characterized in that: The top of the sealing door (6) is fixedly provided with a connecting plate (9), and the bottom of the connecting plate (9) is fixedly provided with two electric push rods (10) for driving the connecting plate (9) to rise and fall. The electric push rods (10) are located behind the electric slide module (31) and the rack (32).

8. The separation device for enzymatic lignin hydrolysis processing according to claim 6, characterized in that: The filter box (1) has mounting grooves (11) on both sides of the top, and two electric push rods (10) are fixed in the two mounting grooves (11) respectively.

Citation Information

Patent Citations

  • Separation device for processing enzymolysis lignin

    CN212733046U