Efficient sedimentation tank

Abstract

The utility model discloses an efficient settling pond which comprises a settling pond body, a transverse conveying mechanism and a longitudinal conveying mechanism, a cleaning mechanism is connected with a nozzle through a telescopic guide pipe, and the nozzle is provided with a telescopic arm capable of extending into a honeycomb inclined pipe. The telescopic arm is composed of a plurality of nested sleeves, is driven by an air cylinder to stretch out and draw back and is hinged to a rotary joint to adapt to the inclination angle of the inclined pipe. An arc-shaped guide rail, a sliding block and a fluted disc locking mechanism are arranged at the rotating joint, so that the angle is accurately adjusted and fixed; the transverse and longitudinal transmission mechanisms cooperatively control the position of the nozzle, and guide the nozzle to accurately enter an inclined tube duct in combination with a guide plate. The sedimentation tank can adapt to the angle of the honeycomb inclined tube, penetrates into the honeycomb inclined tube to be cleaned, is fully covered, and is efficient, so that the technical defects of low cleaning efficiency and poor adaptability in the prior art are overcome.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of environmental protection technology, especially a kind of high-efficiency sedimentation tank. BACKGROUND

[0002] Sedimentation tank is the core equipment for realizing solid-liquid separation in sewage treatment process, which removes suspended particles in sewage through gravity settling principle. To improve sedimentation efficiency, honeycomb inclined pipe structure is widely used in sedimentation tank, which accelerates particle settling by increasing surface area and optimizing water flow path. However, in long-term operation, sludge is easy to accumulate on the surface and inside of inclined pipe, which leads to problems such as blockage and uneven water distribution, seriously affecting the treatment effect.

[0003] The Chinese utility model patent with authorization announcement number CN 221889253 U discloses a honeycomb inclined pipe sludge cleaning device, which expands the cleaning coverage by driving the spray pipe to move in multiple directions through horizontal and vertical transmission mechanisms. However, there are still deficiencies in the design of the spray pipe and nozzle: the nozzles are uniformly arranged along the bottom of the spray pipe, and the spray angle is fixed, making it difficult for the water flow to accurately penetrate the dense channel structure of the honeycomb inclined pipe, especially when the inclined pipes are closely arranged or the sludge is severely hardened, the cleaning effect is significantly reduced. In addition, the spray pressure is limited by the water level in the sedimentation tank, and if a local high-pressure jet cannot be formed, it is difficult to remove stubborn sludge inside the inclined pipe. Therefore, the spray pipe is usually located above the honeycomb inclined pipe, and the nozzle coverage is limited, and the water flow direction is difficult to penetrate the complex structure inside the honeycomb inclined pipe, resulting in incomplete cleaning of the bottom and deep areas of the inclined pipe, which still relies on manual assistance, low efficiency and high cost.

[0004] Therefore, there is an urgent need for a high-efficiency sedimentation tank that can adapt to the angle of inclined pipe, clean inside the honeycomb inclined pipe and cover the whole area, to solve the technical defects of low cleaning efficiency and poor adaptability in the prior art. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of high-efficiency sedimentation tank, the sedimentation tank can adapt to the angle of honeycomb inclined pipe, clean inside the honeycomb inclined pipe and cover the whole area, to solve the technical defects of low cleaning efficiency and poor adaptability in the prior art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a high-efficiency sedimentation tank, including a sedimentation tank, a transverse transmission mechanism, a longitudinal transmission mechanism, and a cleaning mechanism. The cleaning mechanism includes a main pipe and a nozzle. The longitudinal transmission mechanism includes a longitudinal track and a traveling trolley movably mounted on the longitudinal track. A telescopic conduit connects the main pipe and the nozzle. The nozzle is equipped with a telescopic arm that extends the nozzle into the honeycomb inclined tube. The telescopic arm is controlled to extend or retract by a driving element. The telescopic arm is hinged to a rotating joint that makes its extension direction consistent with the inclination angle of the honeycomb inclined tube. The other end of the rotating joint is fixedly mounted on the traveling trolley. A locking mechanism for fixing the inclination angle of the telescopic arm is provided at the rotating joint. The transverse transmission mechanism and the longitudinal transmission mechanism cooperate to control the position of the nozzle at the opening of the honeycomb inclined tube. Through the coordinated control of the telescopic conduit, the rotating joint, the telescopic arm, the driving element, and the locking mechanism, the nozzle is made to penetrate deep into the interior for cleaning.

[0007] By adopting the above technical solution, through the setting of telescopic conduits and telescopic arms, and by controlling the extension and retraction length of the telescopic arms through drive elements, the nozzles can penetrate deep into the interior of the honeycomb inclined tubes, overcoming the limitation of surface cleaning only in existing technologies. The rotary joint adjusts the nozzle's spray angle to match the inclination angle of the honeycomb inclined tubes, ensuring precise water flow into the inclined tube channels and solving the compatibility problem of fixed spray angles. The locking mechanism fixes the inclination angle of the telescopic arm, preventing angle deviation due to water flow reaction force during cleaning and improving cleaning stability. Through the coordination of the transverse and longitudinal transmission mechanisms and multi-dimensional movement control, the nozzles fully cover the honeycomb inclined tube area of ​​the sedimentation tank, avoiding cleaning blind spots.

[0008] The rotary joint is further configured such that: the rotary joint includes an arc-shaped guide rail fixedly mounted on the traveling trolley and a slider fixedly mounted on the telescopic arm, the slider being slidably mounted on the arc-shaped guide rail for adjusting the tilt angle of the telescopic arm.

[0009] By adopting the above technical solution, the combination of arc-shaped guide rail and slider provides a continuous angle adjustment path, so that the tilt angle of the telescopic arm can be accurately adapted to the actual layout of the honeycomb inclined tube, thereby enhancing the cleaning flexibility.

[0010] The locking mechanism is further configured as follows: a gear plate is coaxially fixed on the arc-shaped guide rail, a locking pin is slidably disposed at the tail end of the telescopic arm, and a spring is used to control the locking pin to engage with the corresponding tooth groove of the gear plate.

[0011] By adopting the above technical solution, the angle of the telescopic arm is mechanically locked by the meshing of the toothed disc and the locking pin, and the spring pressure presses the locking pin into the tooth groove of the toothed disc, thus avoiding angle deviation caused by water flow impact during cleaning. The elastic design of the spring allows the operator to manually unlock the locking pin, which facilitates quick adjustment of the cleaning angle and improves the convenience of operation.

[0012] Further configuration: The telescopic arm consists of multiple nested sleeve sections.

[0013] By adopting the above technical solution, the telescopic arm is composed of multiple nested sleeves. Through step-by-step extension, the total length of the telescopic arm can be flexibly adjusted to meet the cleaning needs of honeycomb inclined tubes at different depths.

[0014] A further feature is provided: a guide plate is fixedly provided on the innermost sleeve, and the shape of the guide plate matches the cross-section of the honeycomb inclined tube.

[0015] By adopting the above technical solution, and by matching the guide plate with the cross-section of the honeycomb inclined tube, the nozzle can be accurately guided into the inclined tube channel, avoiding collision with the inclined tube structure during the extension and retraction process, and protecting the integrity of the device.

[0016] A further configuration is provided: a linear guide rail and a sliding groove matching the linear guide rail are provided between the adjacent sleeves, the linear guide rail is fixed to the inner wall of the outer sleeve, and the sliding groove is opened on the outer wall of the inner sleeve.

[0017] By adopting the above technical solution and using the sliding setting of the linear guide rail and the slide groove, the movement trajectory of each sleeve is stable during extension and retraction, reducing shaking and improving cleaning accuracy.

[0018] The drive element is further configured as follows: the drive element is a cylinder, the cylinder includes a cylinder body and a piston rod, the cylinder body is fixed inside the outer sleeve, and the end of the piston rod is connected to the innermost sleeve.

[0019] By adopting the above technical solution, the extension and retraction stroke of the telescopic arm is precisely controlled by the linear motion of the piston rod, resulting in fast response and stable operation, making it suitable for high-frequency cleaning operations. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0021] Figure 2 This is a structural view of the traveling vehicle in this embodiment;

[0022] Figure 3 This is a structural view of the rotary joint in this embodiment;

[0023] Figure 4 This is a cross-sectional view of the locking mechanism in this embodiment;

[0024] Figure 5 This is an example. Figure 4 Enlarged view at point A in the middle;

[0025] Figure 6 This is a cross-sectional view of the telescopic arm in this embodiment;

[0026] In the diagram: 1. Sedimentation tank; 12. Horizontal transfer mechanism; 13. Longitudinal transfer mechanism; 14. Cleaning mechanism; 2. Main pipeline; 21. Nozzle; 131. Longitudinal track; 15. Traveling trolley; 3. Telescopic guide pipe; 4. Telescopic arm; 5. Drive element; 6. Rotary joint; 7. Locking mechanism; 61. Arc guide rail; 62. Slider; 71. Gear plate; 72. Pin; 73. Spring; 41. Sleeve; 411. Linear guide rail; 412. Slide groove; 51. Body; 52. Piston rod; 8. Guide plate; Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] refer to Figures 1 to 6 A high-efficiency sedimentation tank includes a sedimentation tank 1, a transverse conveying mechanism 12, a longitudinal conveying mechanism 13, and a cleaning mechanism 14. The sedimentation tank 1 has honeycomb inclined tubes arranged inside. The transverse conveying mechanism 12 includes two symmetrically welded U-shaped transverse tracks on both sides of the inner wall of the tank. The longitudinal conveying mechanism 13 includes two parallel longitudinal tracks 131. The cleaning mechanism 14 includes a main pipe 2 and nozzles 21. A water pump is installed on the main pipe 2. The longitudinal conveying mechanism 13 includes the longitudinal tracks 131 and a trolley 15 movably mounted on the longitudinal tracks 131. A telescopic conduit 3, which is a high-pressure resistant rubber hose, connects the main pipe 2 to the nozzles 2 at one end. The other end is connected to the nozzle 21; the nozzle 21 is provided with a telescopic arm 4 that extends the nozzle 21 into the honeycomb inclined tube. The telescopic arm 4 is controlled to extend or retract by the drive element 5. The telescopic arm 4 is hinged to a rotating joint 6 that makes its extension direction consistent with the inclination angle of the honeycomb inclined tube. The other end of the rotating joint 6 is fixed to the bottom of the traveling trolley 15. The rotating joint 6 is provided with a locking mechanism 7 for fixing the inclination angle of the telescopic arm 4. The transverse transmission mechanism 12 and the longitudinal transmission mechanism 13 work together to control the position of the nozzle 21 at the opening of the honeycomb inclined tube. Through the coordinated control of the telescopic guide tube 3, the rotating joint 6, the telescopic arm 4, the drive element 5 and the locking mechanism 7, the nozzle 21 is made to penetrate into the interior for cleaning.

[0029] The rotating joint 6 includes a pair of arc-shaped guide rails 61 fixedly mounted on the traveling trolley 15 and a slider 62 integrally mounted on the telescopic arm 4. The telescopic arm 4 is located between the pair of arc-shaped guide rails 61. The slider 62 is slidably mounted on the arc-shaped guide rails 61 to adjust the tilt angle of the telescopic arm 4. The arc-shaped guide rails 61 are semi-circular steel rails and are welded to the bottom of the traveling trolley 15. Manually pushing the telescopic arm 4 allows it to slide along the arc-shaped guide rails 61 to adjust the tilt angle.

[0030] The locking mechanism 7 includes a gear 71 coaxially welded on the arc-shaped guide rail 61, a locking pin 72 slidably disposed at the tail end of the telescopic arm 4, and a spring 73 that controls the locking pin 72 to engage with the corresponding tooth groove of the gear 71. The gear 71 is a semi-ring gear; the locking pin 72 is made of steel and is T-shaped, with the end of the locking pin 72 machined into a serrated shape, and is embedded into the tail end of the telescopic arm 4 through a sliding groove 412; the spring 73 is a compression spring, which normally pushes the locking pin 72 to engage with the gear 71, and pressing the locking pin 72 can release the lock, facilitating angle adjustment.

[0031] The telescopic arm 4 consists of three nested stainless steel sleeves 41: an outer sleeve 41, a middle sleeve 41, and an inner sleeve 41. One end of the spring 73 is fixedly connected to the locking pin 72, and the other end is fixedly connected to the outer sleeve 41. A guide plate 8 is fixedly installed on the inner sleeve 41. The shape of the guide plate 8 matches the cross-section of the honeycomb inclined tube, and its cross-section is hexagonal honeycomb, consistent with the shape of the honeycomb inclined tube's channels. A linear guide rail 411 and a matching groove 412 are provided between adjacent sleeves 41. The linear guide rail 411 is fixed to the inner wall of the outer sleeve 41, and the groove 412 is formed on the outer wall of the inner sleeve 41.

[0032] The driving element 5 is specifically a cylinder. The cylinder is located in the inner cavity of the sleeve 41. The cylinder includes a cylinder body 51 and a piston rod 52. The cylinder body 51 is fixed to the outer sleeve 41. The end of the piston rod 52 is fixedly connected to the inner sleeve 41. The end of the piston rod 52 pushes the inner sleeve 41 to extend step by step, so that the nozzle 21 penetrates into the honeycomb inclined tube.

[0033] Overall workflow: During operation, the transverse transmission mechanism 12 drives the longitudinal track 131 to move laterally along the pool to the target area; the longitudinal transmission mechanism 13 controls the trolley 15 to move along the longitudinal track 131, so that the nozzle 21 positions the opening of the honeycomb inclined tube; the tilt angle of the telescopic arm 4 is manually adjusted and locked by the locking pin 72; the cylinder drives the telescopic arm 4 to extend into the honeycomb inclined tube step by step, and the guide plate 8 guides the nozzle 21 to accurately enter the honeycomb inclined tube channel; the water pump starts, and high-pressure water flows through the main pipe 2 and the telescopic guide tube 3 and sprays out from the nozzle 21, impacting the sludge on the inner wall of the honeycomb inclined tube; after cleaning, the cylinder retracts and resets, and the transverse transmission mechanism 12 drives the longitudinal track 131 to move laterally along the pool to the next station for cyclic operation.

[0034] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A high-efficiency sedimentation tank, comprising a sedimentation tank (1), a transverse conveying mechanism (12), a longitudinal conveying mechanism (13), and a cleaning mechanism (14), wherein the cleaning mechanism (14) comprises a main pipe (2) and a nozzle (21), and the longitudinal conveying mechanism (13) comprises a longitudinal track (131) and a traveling trolley (15) movably mounted on the longitudinal track (131), characterized in that: The main pipe (2) is connected to the nozzle (21) by a telescopic conduit (3). The nozzle (21) is provided with a telescopic arm (4) that extends the nozzle (21) into the honeycomb inclined tube. The telescopic arm (4) is controlled to extend or retract by a drive element (5). The telescopic arm (4) is hinged to a rotating joint (6) that makes its extension direction consistent with the tilt angle of the honeycomb inclined tube. The other end of the rotating joint (6) is fixed on the traveling trolley (15). The rotating joint (6) is provided with a locking mechanism (7) for fixing the tilt angle of the telescopic arm (4). The transverse transmission mechanism (12) and the longitudinal transmission mechanism (13) work together to control the position of the nozzle (21) at the opening of the honeycomb inclined tube. Through the coordinated control of the telescopic conduit (3), the rotating joint (6), the telescopic arm (4), the drive element (5) and the locking mechanism (7), the nozzle (21) is made to penetrate into the interior for cleaning.

2. The high-efficiency sedimentation tank according to claim 1, characterized in that: The rotary joint (6) includes an arc-shaped guide rail (61) fixedly mounted on the traveling trolley (15) and a slider (62) fixedly mounted on the telescopic arm (4). The slider (62) is slidably mounted on the arc-shaped guide rail (61) to adjust the tilt angle of the telescopic arm (4).

3. The high-efficiency sedimentation tank according to claim 1, characterized in that: The locking mechanism (7) includes a gear plate (71) coaxially fixed on the arc-shaped guide rail (61), a latch (72) slidably disposed at the tail end of the telescopic arm (4), and a spring (73) that controls the latch (72) to engage with the corresponding tooth groove of the gear plate (71).

4. The high-efficiency sedimentation tank according to claim 1, characterized in that: The telescopic arm (4) is composed of multiple nested sleeves (41).

5. A high-efficiency sedimentation tank according to claim 4, characterized in that: A guide plate (8) is fixedly installed on the innermost sleeve (41), and the shape of the guide plate (8) matches the cross-section of the honeycomb inclined tube.

6. The high-efficiency sedimentation tank according to claim 4, characterized in that: A linear guide rail (411) and a sliding groove (412) matching the linear guide rail (411) are provided between adjacent sleeves (41). The linear guide rail (411) is fixed to the inner wall of the outer sleeve (41), and the sliding groove (412) is opened on the outer wall of the inner sleeve (41).

7. The high-efficiency sedimentation tank according to claim 4, characterized in that: The driving element (5) is a specific cylinder, which includes a cylinder body (51) and a piston rod (52). The cylinder body (51) is fixed inside the outer sleeve (41), and the end of the piston rod (52) is connected to the innermost sleeve (41).

Images