Modified engineering plastic particle dust remover

By designing a filtration mechanism that combines filter elements and rubber belts, along with auxiliary blowing components, the problem of incomplete dust separation in cyclone dust collectors has been solved, achieving efficient dust purification and improved dust removal efficiency.

CN224086372UActive Publication Date: 2026-04-07GOODALL MATERIALS TECHNOLOGY (CHUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing cyclone dust collectors, particles that are not thrown against the inner wall of the cylinder by centrifugal force will be discharged with the airflow, resulting in a reduction in dust separation efficiency. This necessitates the addition of more refined dust removal equipment, which increases costs.

Method used

The filter mechanism is designed, including a filter element, a main rubber belt, a secondary rubber belt, and a rubber ball assembly. It uses centrifugal force to drive the cleaning of dust on the inner wall of the cylinder, and uses an L-shaped brush and bristles for self-cleaning, along with high-pressure gas from the auxiliary blowing component to remove dust from the outer surface of the filter element.

Benefits of technology

It improves dust purification efficiency, reduces the emission of unpurified dust, lowers the demand for subsequent dust removal equipment, saves costs, and enhances dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust remover for modified engineering plastic particles, which relates to the technical field of dust removers and comprises a barrel, an upper pipe mounted on the barrel and an outlet pipe mounted at the top of the upper pipe, a filter mechanism is arranged on the upper pipe and comprises a mesh barrel fixed at the bottom of the upper pipe and a filter element sleeved outside the mesh barrel, and the filter element is arranged on the upper pipe. The filter is used for filtering dust which is not completely purified; through the designed filtering mechanism, dust which is not completely purified after cyclone separation is secondarily intercepted through the filter element, the dust content in exhausted gas is effectively reduced, precise dust removal equipment does not need to be additionally arranged subsequently, the cost is saved, and due to the combined design of the main rubber belt, the auxiliary rubber belt and the rubber balls, the dust removal efficiency is improved. The inclined surface of the inner wall of the barrel is dynamically swept through centrifugal force driving, dust accumulation and blockage are prevented, meanwhile, the manual cleaning frequency is reduced, self-cleaning of the bristles and the L-shaped brush is achieved through cooperation of the L-shaped brush and the bristles, and the dust purification effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to dust removal machine technical field, and specifically is a modified engineering plastics particle dust removal machine. BACKGROUND

[0002] Modified engineering plastics are widely used in the fields of automobile, electronics, household appliances and the like, and its production process will produce dust, which not only pollutes the environment, but also may pose a threat to the health of workers, and even form a combustible dust and air mixture, causing an explosion. Therefore, in the production of modified engineering plastics, a cyclone dust collector is used to absorb the dust generated in the production process. The cyclone dust collector separates solid particles from the airflow by using the centrifugal force of the rotating airflow. The dust-containing airflow enters the cyclone dust collector through the inlet pipe and starts rotating inside the device. The airflow forms a vortex-like rotating motion inside the cyclone dust collector. This rotating motion generates a strong centrifugal force. Under the action of the centrifugal force, the dust particles are thrown towards the wall of the device and separated from the airflow, and move downward along the wall, finally falling into the hopper at the bottom. The purified airflow continues to rotate inside the cyclone dust collector and is finally discharged from the top outlet pipe, completing the dust removal process.

[0003] In the prior art, some particles that are not thrown by the centrifugal force towards the inner wall of the cylinder will be discharged outward from the upper pipe and the discharge pipe. The separated dust is again lifted into the upper pipe and the discharge pipe during the falling process due to airflow disturbance. This reduces the dust separation effect and increases the use cost of subsequent more refined dust removal equipment for further purification of the dust that has not been completely purified. Therefore, we propose a modified engineering plastics particle dust removal machine. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a modified engineering plastics particle dust removal machine to solve the technical problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a modified engineering plastics particle dust removal machine, comprising a cylinder, an upper pipe mounted on the cylinder, and a discharge pipe mounted on the top of the upper pipe, a filter mechanism is provided on the upper pipe, and the filter mechanism comprises:

[0006] A mesh cylinder fixed at the bottom of the upper pipe and a filter element sleeved outside the mesh cylinder for filtering the dust that has not been completely purified;

[0007] A main rubber belt is provided below the filter element, a plurality of auxiliary rubber belts and rubber balls are provided on the outside and bottom of the main rubber belt, respectively, for cleaning the dust accumulated on the inner wall of the cylinder.

[0008] Preferably, a speed reducer motor is fixedly arranged on the outlet pipe, and a hollow rotating rod is fixedly arranged at the working end of the speed reducer motor.

[0009] Preferably, a threaded ring is fixedly arranged at the top of the filter element, and two limiting plates and threaded rings are arranged at the outer part of the mesh cylinder.

[0010] Preferably, a cleaning piece for removing dust attached to the outer part of the filter element is arranged at the outer part of the lower rod, and the cleaning piece comprises:

[0011] An L-shaped brush arranged at the outer part of the filter element and a connecting frame fixedly arranged at the outer part of the lower rod, and a plurality of bristles are fixedly arranged at the outer part of the filter element.

[0012] Preferably, an auxiliary blowing piece is arranged at the inner part of the mesh cylinder, and the auxiliary blowing piece comprises a mounting ring fixedly arranged at the outer part of the hollow rotating rod and an L-shaped pipe fixedly arranged at the outer part of the mounting ring, and a plurality of groups of nozzles are fixedly arranged at the outer part of the L-shaped pipe.

[0013] Preferably, an air slip ring is sleeved at the top of the outer part of the hollow rotating rod, and an outer pipe is arranged at the outer part of the air slip ring.

[0014] Preferably, a joint is fixedly arranged at the end of the outer pipe, and a valve is arranged at the outer part of the outer pipe.

[0015] Preferably, an inlet pipe is fixedly arranged at the top of the cylinder body, and an inspection plate is arranged at the back of the cylinder body.

[0016] Compared with the prior art, the present application has the following beneficial effects:

[0017] (1) The filtering mechanism is designed, the filter element is used for secondary interception of dust not completely purified after cyclone separation, the dust content in the discharged gas is effectively reduced, additional precise dust removal equipment does not need to be additionally arranged, cost is saved, the combination of the main rubber belt, the auxiliary rubber belt and the rubber ball is designed, the centrifugal force is used for driving dynamic sweeping of the inclined surface of the inner wall of the cylinder body, dust accumulation and blockage are prevented, the cleaning frequency of manual cleaning is reduced, the cooperation of the L-shaped brush and the bristles realizes self-cleaning of the bristles and the L-shaped brush, and the purification effect on dust is improved.

[0018] (2) The auxiliary blowing piece is designed, the nozzles on the L-shaped pipe are used for blowing high-pressure gas into the filter element, the high-pressure gas can penetrate the filter element, some dust not cleaned is effectively removed from the outer surface, the cleaning of the L-shaped brush is cooperated, the pneumatic and mechanical double cleaning mechanisms are used, the filter element is ensured to be in the best filtering state at all times, secondary emission of uncleaned dust is reduced, and the overall dust removal efficiency of the dust removal machine is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structural schematic view of the utility model;

[0020] Figure 2 is a structural schematic view of the rear view of the utility model;

[0021] Figure 3 is a structural schematic view of the cylinder cross section of the utility model;

[0022] Figure 4 is a structural schematic view of the out pipe and filter core of the utility model from the bottom;

[0023] Figure 5 is a structural schematic view of the L-shaped brush and connecting frame of the utility model;

[0024] Figure 6 is a structural schematic view of the filter core cross section of the utility model;

[0025] Figure 7 is a structural schematic view of the net cylinder and L-shaped pipe of the utility model;

[0026] Figure 8 is a structural schematic view of the outer pipe of the utility model;

[0027] Figure 9 is a structural schematic view of the L-shaped pipe and nozzle of the utility model;

[0028] In the figure: 100, cylinder; 101, in pipe; 102, out pipe; 103, upper pipe; 104, maintenance plate; 200, speed reducer motor; 201, main rubber belt; 202, auxiliary rubber belt; 203, filter core; 204, hollow rotating rod; 205, screw thread ring; 206, rubber ball; 207, L-shaped brush; 208, net cylinder; 209, limiting plate; 210, connecting frame; 211, lower rod; 212, brush hair; 300, L-shaped pipe; 301, outer pipe; 302, valve; 303, joint; 304, air slip ring; 305, nozzle; 306, mounting ring. DETAILED DESCRIPTION

[0029] The technical scheme of the utility model will be described below in conjunction with embodiments, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0030] Embodiment one

[0031] Please refer to Figures 1-8The utility model provides a technical scheme: a modified engineering plastics particle dust remover, including the cylinder 100, install on the cylinder 100 on pipe 103 and install on the top of pipe 103 and go out pipe 102, be provided with the filter mechanism on pipe 103, and the filter mechanism includes the net cylinder 208 fixed in the bottom of pipe 103 and the filter core 203 of the sleeve setting in the outside of net cylinder 208, and the filter core 203 is the filter paper, chemical fiber or filter cotton etc.

[0032] The lower portion of filter core 203 is provided with main rubber belt 201, and the outside and bottom of main rubber belt 201 are respectively provided with a plurality of auxiliary rubber belts 202 and rubber balls 206, which are used to clean the dust accumulated on the inner wall of cylinder 100. When main rubber belt 201 rotates with lower rod 211, the plurality of auxiliary rubber belts 202 and rubber balls 206 will also rotate. By controlling the rotation speed of main rubber belt 201, the plurality of auxiliary rubber belts 202 and rubber balls 206, the centrifugal force generated by the rotation of main rubber belt 201, the plurality of auxiliary rubber belts 202 and rubber balls 206 can be controlled. The end portions of main rubber belt 201, the plurality of auxiliary rubber belts 202 and rubber balls 206 contact the inner walls of the middle and bottom portions of cylinder 100, and the dust accumulated on the inner walls of the middle and bottom portions is swept and cleaned. The dust accumulated on the inclined surface can fall from the bottom portion, and the dust accumulation can also avoid the blockage of the bottom portion of cylinder 100.

[0033] A speed reducer motor 200 is fixedly arranged on the outlet pipe 102. A hollow rotating rod 204 is fixedly arranged at the working end of the speed reducer motor 200. The hollow rotating rod 204 is in communication with the mounting ring 306, the L-shaped pipe 300 and the nozzle 305. The inside of the mounting ring 306 is hollow. The bottom portion of the hollow rotating rod 204 sequentially passes through the inside of the outlet pipe 102, the upper pipe 103, the net cylinder 208 and the filter core 203. The bottom portion of the hollow rotating rod 204 is fixedly connected with the lower rod 211 through a plurality of bolts. The top portion of main rubber belt 201 is fixed on the lower rod 211. A sealing bearing is sleeved on the outside of the hollow rotating rod 204 and located at the inside position of the filter core 203. When main rubber belt 201, auxiliary rubber belt 202, L-shaped brush 207 and rubber ball 206 are severely worn after long-term use, they can be replaced. When replacing, a plurality of bolts on the lower rod 211 are unscrewed, and then the replacement is completed according to the reverse principle.

[0034] The top of the filter element 203 is fixedly provided with a threaded ring 205, the filter element 203 can be replaced by unscrewing the threaded ring 205, the outer part of the mesh cylinder 208 is respectively provided with two limiting plates 209 and threaded rings 205, the limiting plates 209 are fixed on the outer part of the mesh cylinder 208, the threaded ring 205 can be screwed on the mesh cylinder 208 and then the top is separated from the limiting plate 209, the threaded ring 205 is limited, the threaded ring 205 is screwed with the external thread, when the filter element 203 is replaced after being used for a long time, the lower rod 211 is removed from the hollow rotating rod 204, the threaded ring 205 at the top of the filter element 203 is rotated downward and unscrewed to separate from the mesh cylinder 208, then the filter element 203 is removed, and then a new filter element is replaced, the mesh cylinder 208 supports the filter element 203, and the filter element 203 is prevented from being drummed or deflated during use.

[0035] Embodiment two

[0036] Based on the embodiment one, refer to Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 The outer part of the lower rod 211 is provided with a cleaning piece for cleaning dust attached to the outer part of the filter element 203, the cleaning piece comprises an L-shaped brush 207 arranged on the outer part of the filter element 203 and a connecting frame 210 fixed on the outer part of the lower rod 211, two L-shaped strips are fixedly arranged on the inner wall of the connecting frame 210, the L-shaped strips are fixedly connected with the L-shaped brush 207 through screws, the L-shaped brush 207 can be individually disassembled and replaced through the screws, the L-shaped brush 207 can be replaced when being worn out after being used for a long time, a plurality of bristles 212 are fixedly arranged on the outer part of the filter element 203, the L-shaped brush 207 and the bristles 212 can be self-cleaned when they are in contact, the L-shaped brush 207 cleans dust on the surface of the bristles 212, and the bristles 212 clean dust attached to the surface of the L-shaped brush 207.

[0037] The filter mechanism is designed, the filter element 203 is used for secondary interception of dust not completely purified after cyclone separation, the dust content in discharged gas is effectively reduced, additional precise dust removal equipment does not need to be additionally arranged, cost is saved, the main rubber belt 201, the auxiliary rubber belt 202 and the rubber ball 206 are combined, the inclined surface of the inner wall of the cylinder body 100 is dynamically swept through centrifugal force, dust accumulation and blockage are prevented, and the cleaning frequency of workers is reduced, the cooperation of the L-shaped brush 207 and the bristles 212 realizes self-cleaning of the bristles 212 and the L-shaped brush 207, and the purification effect of dust is improved.

[0038] Embodiment three

[0039] Based on the embodiment two, refer toFigure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 7 、 Figure 8 and Figure 9 The inside of the net cylinder 208 is provided with an auxiliary blowing part, which comprises a mounting ring 306 fixed outside the hollow rotating shaft 204 and an L-shaped pipe 300 fixed outside the mounting ring 306, a plurality of groups of nozzles 305 are fixed outside the L-shaped pipe 300, and high-pressure air is blown out from the inside of the net cylinder 208 through the nozzles 305, at this time, the high-pressure air blown out by the nozzles 305 passes through the inside of the filter core 203 to assist in blowing off the dust attached to the outer surface of the filter core 203, further improving the dust removal effect of the dust attached to the outer surface of the filter core 203, so that the dust-containing airflow can quickly pass through the filter core 203;

[0040] The top outside of the hollow rotating shaft 204 is sleeved with a gas sliding ring 304, the outside of the gas sliding ring 304 is a stationary ring, the stationary ring is communicated with the outer pipe 301, the inside is a rotating ring, the rotating ring is communicated with the hollow rotating shaft 204, and the outside of the gas sliding ring 304 is provided with the outer pipe 301;

[0041] The end of the outer pipe 301 is fixedly provided with a connector 303, which is connected with an external high-pressure gas supply device, and the outside of the outer pipe 301 is provided with a valve 302, which can be opened or closed.

[0042] The auxiliary blowing part is designed, high-pressure gas is blown into the filter core 203 through the nozzles 305 on the L-shaped pipe 300, can penetrate the inside of the filter core 203, effectively remove some dust attached to the outer surface which is not cleaned, and form a synergistic effect with the cleaning of the L-shaped brush 207, through the pneumatic and mechanical double cleaning mechanism, ensure that the filter core 203 is always in the best filtering state, reduce the secondary emission of uncleaned dust, and improve the overall dust removal efficiency of the dust removal machine.

[0043] In the embodiment, the top of the cylinder body 100 is fixedly provided with an inlet pipe 101, the bottom of the cylinder body 100 is a conical structure, the back of the cylinder body 100 is provided with an inspection plate 104, and the inside of the cylinder body 100 can be inspected and operated conveniently by disassembling the inspection plate 104.

[0044] The working principle and use process of the utility model are as follows:

[0045] The utility model discloses a dust removal device, which comprises a cylinder body 100, a filter core 203, a speed reducer motor 200, a hollow rotating rod 204, a lower rod 211, a main rubber belt 201, a plurality of vice rubber belts 202, a rubber ball 206, a connecting frame 210, an L-shaped brush 207 and a valve 302.

[0046] In the process of rotating the hollow rotating rod 204 and the lower rod 211, the connecting frame 210 and the L-shaped brush 207 are driven to rotate, and the L-shaped brush 207 can clean the dust attached to the outer wall of the filter core 203. The dust on the outer surface of the filter core 203 is prevented from accumulating too much, which affects the speed of the gas passing through the filter core 203. At the same time, the L-shaped brush 207 and the bristles 212 fixed on the outer wall of the filter core 203 can clean each other. The rotating L-shaped brush 207 cleans the dust on the surface of the bristles 212, and the fixed bristles 212 clean the dust on the surface of the rotating L-shaped brush 207, which prevents too much dust on the surface of the L-shaped brush 207 from affecting the cleaning of the dust outside the filter core 203.

[0047] When the equipment is stopped, the high-pressure gas equipment and the valve 302 are opened. The hollow rotating rod 204 sends high-pressure gas into the L-shaped pipe 300, and the high-pressure gas is sprayed out from the nozzle 305. The gas is sprayed out from the inside of the filter core 203, and the dust attached to the outer surface of the filter core 203 is blown out, which further improves the cleaning effect of the dust outside the filter core 203. After cleaning, the high-pressure gas equipment and the valve 302 are closed, and the nozzle 305 stops spraying high-pressure gas.

[0048] The above examples are used to illustrate the technical method of the utility model, but not limited. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the utility model.

Claims

1. A modified engineering plastic granule dust collector, comprising a cylinder (100), an upper pipe (103) mounted on the cylinder (100), and an outlet pipe (102) mounted on the top of the upper pipe (103), wherein a filter mechanism is provided on the upper pipe (103), characterized in that, The filtration mechanism includes: The mesh cylinder (208) fixed at the bottom of the upper tube (103) and the filter element (203) sleeved on the outside of the mesh cylinder (208) are used to filter dust that has not been completely purified; A main rubber belt (201) is provided below the filter element (203). Multiple auxiliary rubber belts (202) and rubber balls (206) are provided on the outside and bottom of the main rubber belt (201) respectively, for cleaning the dust accumulated on the inner wall of the cylinder (100).

2. The modified engineering plastic granule dust collector according to claim 1, characterized in that: A geared motor (200) is fixedly installed on the outlet pipe (102). A hollow rotating rod (204) is fixedly installed at the working end of the geared motor (200). A lower rod (211) is fixedly connected to the bottom of the hollow rotating rod (204) by multiple bolts.

3. The modified engineering plastic granule dust collector according to claim 1, characterized in that: The top of the filter element (203) is fixedly provided with a threaded ring (205), and the outside of the mesh cylinder (208) is provided with two limiting plates (209) and a threaded ring (205).

4. A modified engineering plastic granule dust collector according to claim 2, characterized in that: The lower rod (211) is provided with a cleaning component on its exterior for removing dust adhering to the exterior of the filter element (203), the cleaning component comprising: An L-shaped brush (207) is disposed outside the filter element (203) and a connecting bracket (210) is fixed outside the lower rod (211). Multiple brush bristles (212) are fixedly disposed outside the filter element (203).

5. A modified engineering plastic granule dust collector according to claim 2, characterized in that: The mesh cylinder (208) is provided with an auxiliary blowing component inside. The auxiliary blowing component includes a mounting ring (306) fixed to the outside of the hollow rotating rod (204) and an L-shaped tube (300) fixed to the outside of the mounting ring (306). Multiple sets of nozzles (305) are fixedly provided on the outside of the L-shaped tube (300).

6. A modified engineering plastic granule dust collector according to claim 5, characterized in that: The hollow rotating rod (204) is fitted with a slip ring (304) on the outer side of its top, and an outer tube (301) is provided on the outside of the slip ring (304).

7. A modified engineering plastic granule dust collector according to claim 6, characterized in that: The end of the outer tube (301) is fixedly provided with a connector (303), and a valve (302) is provided on the outside of the outer tube (301).

8. A modified engineering plastic granule dust collector according to claim 1, characterized in that: An inlet pipe (101) is fixedly provided on the top of the cylinder (100), and a maintenance plate (104) is provided on the back of the cylinder (100).