Multi-liquid homogenizing, emulsifying and adding equipment

Abstract

The utility model relates to grease emulsifying and adding equipment, in particular to multi-liquid homogenizing, emulsifying and adding equipment. The device structurally comprises a grease storage tank, a water tank and a spraying mechanism, the grease storage tank and the water tank are respectively connected with an emulsion homogenizing device through pipelines, the emulsion homogenizing device is connected with the spraying mechanism through a double-emulsification-pump pipeline, and the emulsion homogenizing device is further respectively connected with a liquid additive storage tank and a liquid emulsifier tank through pipelines. The multi-liquid homogenizing, emulsifying and adding equipment disclosed by the utility model is high in production efficiency, can be used for simultaneously metering various liquids, realizing accurate adding of trace liquids, automatically generating a production formula, reducing the production cost and improving the production capacity.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of oil emulsification adding equipment, in particular to a kind of multi-liquid homogeneous emulsification adding equipment. BACKGROUND

[0002] Under prior art, oil and other liquid raw materials need to be used in feed production, due to the large amount of oil and liquid addition, and in order to improve the emulsification effect, it needs to be continuously adjusted by formula, and the current adding equipment structure is relatively simple, there are problems of inconvenient addition, inaccurate measurement and uneven spraying for these oil and liquid raw materials. SUMMARY

[0003] In order to solve the problems of the prior art, the utility model provides a kind of multi-liquid homogeneous emulsification adding equipment, which has high production efficiency, can measure multiple liquids simultaneously, realizes accurate addition of trace liquid, and automatically generates production formula, reduces production cost and improves production capacity.

[0004] The technical scheme adopted by the utility model is as follows:

[0005] A kind of multi-liquid homogeneous emulsification adding equipment, including oil storage tank, water tank and spraying mechanism, oil storage tank and water tank are connected with emulsion homogenization device by pipeline respectively, the emulsion homogenization device is connected with the spraying mechanism by double emulsification pump pipeline, the emulsion homogenization device is also connected with liquid additive storage tank and liquid emulsifier tank by pipeline respectively.

[0006] Preferably, the emulsion homogenization device includes a cabinet, the cabinet is provided with a homogenization tank body inside, a homogenizer is provided inside the homogenization tank body, the homogenization tank body is connected with a liquid methionine weighing tank, an oil weighing tank and a water weighing tank by pipeline at the top respectively, the liquid methionine weighing tank, the oil weighing tank and the water weighing tank are connected with the liquid additive storage tank, the oil storage tank and the water tank respectively, the homogenization tank body is connected with the liquid emulsifier tank by pipeline provided with a flow meter, and the liquid methionine weighing tank, the oil weighing tank, the water weighing tank and the flow meter are electrically connected with an electric control cabinet with a remote control system.

[0007] Preferably, a water source inlet and a steam inlet are provided above the water tank, a temperature probe and a liquid level controller are provided in the water tank, and a water pump is provided on the pipeline of the water outlet of the water tank.

[0008] Preferably, the liquid additive storage tank and the liquid emulsifier storage tank are connected with liquid additive raw material tank and liquid emulsifier raw material tank by pipeline with liquid supplementing pump respectively.

[0009] Preferably, the double emulsification pump pipeline comprises a first pipeline and a second pipeline in parallel, the first pipeline is provided with a first emulsification pump and a first pressure control valve, and the second pipeline is provided with a second emulsification pump and a second pressure control valve.

[0010] Preferably, the liquid additive storage tank is one or more of liquid methionine storage tanks, liquid choline chloride storage tanks, vitamin tanks or enzyme preparation tanks in parallel, and the liquid additive raw material tank is a raw material tank corresponding to the liquid additive.

[0011] The technical scheme provided by the utility model has the beneficial effects that:

[0012] The multi-liquid homogenization emulsification adding equipment has the advantages of high single-batch production speed, simultaneous metering of multiple liquids, accurate addition of trace liquids, automatic generation of production formula, automatic adjustment of liquid adding sequence according to production requirements.

[0013] The double emulsification pump is used for spraying, secondary emulsification is realized in the liquid conveying process, the liquid pressure is automatically adjusted to cooperate with the linear spray head to form atomization spraying, and the blowing device is additionally arranged to intelligently clean the pipeline.

[0014] The remote operation system is added to realize real-time monitoring, control and management of the target equipment and process, data can be shared with other mixing systems, production cost is reduced, production performance is improved, and product moisture can be freely regulated and controlled. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0016] Figure 1 It is a whole structure schematic view of a multi-liquid homogenization emulsification adding equipment of the utility model. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical scheme and advantages of the utility model more clear, the embodiments of the utility model will be further described in detail in combination with the drawings. Embodiment one

[0018] As shown in the accompanying Figure 1As shown, the multi-liquid homogeneous emulsification adding device of the embodiment comprises a grease storage tank 1, a water tank 2 and a spraying mechanism 3, the grease storage tank 1 and the water tank 2 are respectively connected with the emulsion homogenizing device through pipelines, the emulsion homogenizing device is connected with the spraying mechanism 3 through a double-emulsification pump pipeline, and the emulsion homogenizing device is also connected with a liquid additive storage tank 5 and a liquid emulsifier tank 6 through pipelines.

[0019] The emulsion homogenizing device of the embodiment comprises a cabinet body 7, which is a cuboid as a whole, is made of galvanized square steel, is wrapped by 304 stainless steel, is firm and durable, not only provides physical protection for internal core accessories, but also has excellent rust and corrosion resistance, and the solid structure can effectively resist the interference of complex external environment and ensure the stable operation of internal precision components. A homogenizing tank body 8 is arranged in the cabinet body 7, a homogenizer 9 is arranged at the upper part of the homogenizing tank body 8, a liquid methionine weighing tank 10, a grease weighing tank 11 and a water weighing tank 12 are respectively connected with the top of the homogenizing tank body 8 through pipelines, the liquid methionine weighing tank 10, the grease weighing tank 11 and the water weighing tank 12 are respectively connected with a liquid additive storage tank 13, a grease storage tank 1 and a water tank 2, the homogenizing tank body 8 is connected with the liquid emulsifier tank 6 through a pipeline provided with a flow meter 14, and the liquid methionine weighing tank 10, the grease weighing tank 11, the water weighing tank 12 and the flow meter 14 are electrically connected with an electric control cabinet 15 with a remote control system.

[0020] The main body structure of each weighing tank is precisely processed from 304 stainless steel, the upper part of the tank body is a cylinder and the bottom is a cone, is provided with a weighing sensor, a liquid level meter, a control system, a control valve, and the working principle is as follows: when the material is put into the weighing tank, the gravity of the material is transmitted to the weighing sensor through the tank body and is converted into an electrical signal which is transmitted to the control system. The control system processes and converts the received signal and displays it as the weight value of the material, and compares it with the preset target value. According to the comparison result, the control system can send a control signal to control the operation of the feeding or discharging equipment to achieve the purpose of accurately controlling the weight of the material. The weight information of the material can also be displayed in real time, so that the operator can know the state of the material in the tank at any time and adjust the production process in time. It also has a data recording function, which can store the data of each weighing, including time, weight, material name, etc., for the convenience of statistical analysis and quality traceability of production data.

[0021] The electrical control cabinet, through its diverse sensor network, intelligent instruments, and deep data interface integration with the target system, enables real-time remote monitoring, control, and management of target equipment and processes. It can accurately and rapidly collect various physical quantities (such as temperature, pressure, humidity, flow rate, and power consumption), status information (equipment start / stop, valve opening / closing, fault alarms, etc.), and video image data. Working principle: Managers only need to log into a dedicated operating interface using a computer, tablet, or smartphone to remotely monitor the actual situation at the operating site.

[0022] Equipped with an advanced programmable logic controller (PLC), it boasts powerful computing capabilities. Leveraging its robust processing power, ultra-fast processing speed, and massive storage capacity, it accurately executes complex and ever-changing automated control commands and data processing. Working principle: Utilizing an Ethernet interface and multiple weighing instruments for high-speed, reliable communication, and optimized internal algorithms, it simultaneously processes multiple weighing parameters. It also processes high-speed pulse data from multiple flow meters through optimized internal algorithms, enabling simultaneous metering of multiple liquids. Various input / output (I / O) modules are tightly arranged, transmitting data at high speed through a carefully laid backplane bus. It collects real-time analog quantities such as temperature, pressure, flow rate, and liquid level from field sensors, as well as switch signals from equipment, and rapidly feeds control signals back to the actuators, ensuring seamless integration and precise control of the entire production process.

[0023] In this embodiment, a water tank 2 is equipped with a water inlet 16 and a steam inlet 17. A temperature probe 18 and a level controller 19 are installed inside the tank. A water pump 20 is installed on the outlet pipe of the tank. The water tank 2 is made of 304 stainless steel, which is corrosion-resistant. The tank body is cylindrical and internally equipped with a level gauge, a heat exchange system, and a temperature control system. Working principle: To consistently ensure a constant water temperature for homogenization and emulsification.

[0024] In this embodiment, the liquid additive storage tank 13 and the liquid emulsifier storage tank 15 are respectively connected to the liquid additive raw material tank 22 and the liquid emulsifier raw material tank 23 through pipelines equipped with a replenishment pump 21.

[0025] The dual emulsifying pump pipeline of this embodiment includes a first pipeline and a second pipeline connected in parallel. The first pipeline is equipped with a first emulsifying pump 24 and a first pressure control valve 25, and the second pipeline is equipped with a second emulsifying pump 26 and a second pressure control valve 27.

[0026] This embodiment effectively ensures uniform emulsion spraying. Working principle: During emulsion transportation, two sets of emulsifying pumps perform intense shearing, centrifugal extrusion, impact bursting, and liquid layer friction, resulting in secondary emulsification. This instantly achieves uniform and fine coating of immiscible solid, liquid, and gaseous media, based on aerodynamics and fluid mechanics principles. A gear pump and intelligent pressure gauge spray the emulsion at a certain pressure, while high-speed airflow and linear nozzles disperse the liquid into fine droplets, forming a mist. These tiny droplets, under the influence of the airflow, are evenly directed towards other materials, thus uniformly adhering to their surfaces.

[0027] The spraying mechanism in this embodiment uses a mixer with an atomizing nozzle 4, and an air blowing device 28 is installed on the pipeline connected to the atomizing nozzle 4. The air blowing device consists of an intelligent sensor, a specially designed air blowing nozzle, and a compressed air control valve. This device can ensure the removal of various types of dirt, impurities, and deposits from complex pipelines, thus ensuring pipeline cleanliness. Working principle: The sensor detects the blockage, deposit distribution, and airflow environment inside the pipeline. The control valve directs compressed air through the specially designed air blowing nozzle, causing the airflow to spread in a spiral shape and impact the inner wall of the pipeline, achieving the effect of cleaning the pipeline.

[0028] Homogenizer: The main structure is precision-machined from 304 stainless steel. The specially designed high-speed rotating rotor is made of ultra-high-strength material and precision-machined, achieving micron-level dynamic balance accuracy. This ensures stable operation without vibration even at speeds up to 3000 revolutions per minute. The matching stator can withstand the corrosion of various strong acids, strong alkalis, and organic solvents. Working principle: High-speed rotation generates high-frequency, intense circumferential tangential and angular velocities.

[0029] The homogenizing tank is made of 304 stainless steel, which is corrosion-resistant. The tank is cylindrical and equipped with a level gauge, dynamic weighing module, and homogenizer, which can monitor and control the liquid weight and level in the tank in real time. Working principle: The material is subjected to strong hydraulic shearing, friction, centrifugal extrusion, and liquid flow collision in the narrow gap between the stator and rotor, which breaks down large particles into finer particles, resulting in higher uniformity and fineness.

[0030] The grease storage tank in this embodiment is made of 304 stainless steel, which is corrosion resistant. The tank body is cylindrical and equipped with a liquid level gauge, heat exchange system, temperature control system, and rock wool insulation layer. Working principle: Relying on the sealing and strength of the tank body, it provides a relatively stable and safe storage space for various liquids, so that the liquids maintain their relatively stable physical and chemical properties during storage.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-liquid homogenizing emulsification and addition device, comprising an oil storage tank, a water tank, and a spraying mechanism, characterized in that, The oil storage tank and water tank are respectively connected to the emulsion homogenizing device through pipelines. The emulsion homogenizing device is connected to the spraying mechanism through a dual emulsification pump pipeline. The emulsion homogenizing device is also connected to the liquid additive storage tank and the liquid emulsifier tank through pipelines.

2. The multi-liquid homogenizing emulsification and addition device according to claim 1, characterized in that, The emulsion homogenizing device includes a cabinet, inside which a homogenizing tank is installed. A homogenizer is installed above the inside of the homogenizing tank. The top of the homogenizing tank is connected to a liquid methionine weighing tank, an oil weighing tank, and a water weighing tank via pipes. The liquid methionine weighing tank, oil weighing tank, and water weighing tank are respectively connected to a liquid additive storage tank, an oil storage tank, and a water tank. The homogenizing tank is connected to a liquid emulsifier tank via a pipe equipped with a flow meter. The liquid methionine weighing tank, oil weighing tank, water weighing tank, and flow meter are electrically connected to an electrical control cabinet with a remote control system.

3. The multi-liquid homogenizing emulsification and addition device according to claim 1, characterized in that, The water tank is equipped with a water inlet and a steam inlet on its top. The water tank is equipped with a temperature probe and a liquid level controller. A water pump is installed on the water outlet pipe of the water tank.

4. The multi-liquid homogenizing emulsification and addition device according to claim 1, characterized in that, The liquid additive storage tank and the liquid emulsifier storage tank are respectively connected to the liquid additive raw material tank and the liquid emulsifier raw material tank through pipelines equipped with replenishment pumps.

5. The multi-liquid homogenizing emulsification and addition device according to claim 1, characterized in that, The dual emulsifying pump pipeline includes a first pipeline and a second pipeline connected in parallel. The first pipeline is equipped with a first emulsifying pump and a first pressure control valve, and the second pipeline is equipped with a second emulsifying pump and a second pressure control valve.

6. The multi-liquid homogenizing emulsification and addition device according to claim 4, characterized in that, The liquid additive storage tank is one or more of the following in parallel: liquid methionine storage tank, liquid choline chloride storage tank, vitamin tank, or enzyme preparation tank; and the liquid additive raw material tank is the raw material tank for the corresponding liquid additive.

Images