Defective wine bottle rejecting and recycling device
The bottle defect rejection device, which combines a rotating base with an infrared detector, solves the problem of blind spots in bottle detection, enabling all-round detection and automatic classification, thereby improving detection efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-07
AI Technical Summary
Existing wine bottle inspection equipment has blind spots during the transportation process, resulting in some defective wine bottles not being detected and causing waste products to flow into the market.
By setting up a rotating base and an infrared detector, the self-locking motor drives the wine bottle to rotate once for all-round inspection. Combined with the infrared detector to detect defects, the wine bottles are automatically sorted by a push plate.
It achieves comprehensive inspection, avoids blind spots in inspection, automatically classifies defective wine bottles, and improves inspection efficiency and product quality.
Smart Images

Figure CN224087372U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass wine bottle production technology, and in particular relates to a defective wine bottle rejection and recycling device. Background Technology
[0002] In order to gain greater market competitiveness, wine bottle manufacturers are paying more and more attention to improving product quality. At present, the filling and labeling processes of wine bottles after production are usually completed by large-scale, automated equipment. After filling and labeling, some of the finished products often have defects in appearance, such as: air bubbles inside the bottle, impurities inside the bottle, damaged labels, curled edges, rubbed labels, missing or incorrect labels, wrinkles or omissions in heat-shrink bottle caps, etc.
[0003] Existing wine bottles are usually inspected using infrared detectors. However, during the transport process, the bottles are mostly transported in a fixed position, which means that the infrared detector can only detect the side closest to it, easily creating blind spots. To address this, we have provided a wine bottle defective rejection and recycling device. Utility Model Content
[0004] The purpose of this invention is to provide a defective wine bottle rejection and recycling device. By rotating the base, the wine bottle is rotated once, and an infrared detector is used to detect whether there are any defects in the wine bottle. This avoids waste products from entering the market due to blind spots in the detection. It solves the problem that the conveying position of most wine bottles is fixed, which means that the infrared detector can only detect the side of the wine bottle closest to the infrared detector, which easily creates blind spots. Therefore, we have provided a defective wine bottle rejection and recycling device to address this problem.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a defective wine bottle rejection and recycling device, including a detection disc, a base plate fixedly connected to the inner wall of the detection disc, a rotating platform rotatably connected to the top of the base plate, a driven gear fixedly connected to the outer surface of the rotating platform, a driving gear meshing with the left side of the driven gear, and the left side of the driving gear penetrating the detection disc.
[0007] A support platform is fixedly connected to the left side of the detection plate. A self-locking motor is fixedly connected to the inner wall of the support platform. The output end of the self-locking motor is fixedly connected to the inner wall of the drive gear. A rotating base is in contact with the top of the rotating platform. A rotating disk is rotatably connected to the inner wall of the detection plate. The inner wall of the rotating disk is rotatably connected to the outer surface of the rotating base. The rotation of the rotating base drives the wine bottle to rotate one revolution. An infrared detector is used to detect whether there are any defects in the wine bottle, thus preventing defective products caused by blind spots from entering the market. The model of the self-locking motor is ZWBMD010010-4: This is a small self-locking reducer motor with a planetary gearbox structure. It has the advantages of compact structure, low cost, and reliable self-locking performance. It can be used in lifting, traction equipment, and steering and positioning devices for outdoor TV antennas.
[0008] Furthermore, the inner wall of the rotating platform is provided with an extrusion groove, and a total of several rotating bases are provided. Each of the rotating bases has a slot at its bottom. A spring is fixedly connected to the inner wall of the extrusion groove, and a block is fixedly connected to the top of the spring. The top of the block is adapted to the inner wall of the slot. A conveyor belt is provided on the left side of the detection plate. By pushing the block into the slot, the rotating base can be driven to rotate when the block rotates.
[0009] Furthermore, a support rod is fixedly connected to the left side of the detection disk, an infrared detector is fixedly connected to the right side of the support rod, a support plate is fixedly connected to the top of the detection disk, a fixed column is fixedly connected to the top of the support plate, an electric telescopic rod is fixedly connected to the inside of the front of the fixed column, and a push plate is fixedly connected to the output end of the front of the electric telescopic rod. The support plate supports the fixed column to prevent it from contacting the rotating disk.
[0010] Furthermore, an electric telescopic rod two is fixedly connected to the front of the fixed column, and a push plate two is fixedly connected to the output end of the electric telescopic rod two. The electric telescopic rod two is located to the left of the electric telescopic rod one. A finished product outlet is fixedly connected to the front of the detection plate, and a defective product outlet is fixedly connected to the front of the detection plate. The defective product outlet is located to the right of the finished product outlet. The bottles are classified through the finished product outlet and the defective product outlet.
[0011] This utility model has the following beneficial effects:
[0012] 1. This utility model uses a rotating base, specifically a drive gear that rotates to drive a driven gear. When the driven gear rotates, it synchronously drives a rotating platform. The rotating platform then drives a locking block to rotate. Since the locking block is inserted into a slot inside the rotating base, its rotation drives the rotating base to rotate. The rotating base then rotates the wine bottle once. An infrared detector is used to inspect the wine bottle for defects, preventing defective products caused by blind spots from entering the market.
[0013] 2. This utility model uses a push plate, specifically a rotating disc, to move the wine bottle to the defective product outlet. Then, an electric telescopic rod is activated, which pushes the push plate outward. The push plate then moves the wine bottle out of the defective product outlet and into the defective bottle collection area for recycling, eliminating the need to manually remove the wine bottle.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the overall structure of the detection disc of this utility model;
[0018] Figure 3 This is a schematic diagram of the front cross-sectional structure of the detection disc of this utility model;
[0019] Figure 4 This is a schematic diagram of the overall structure of the rotating base of this utility model;
[0020] Figure 5 This is a schematic diagram of the overall structure of the support platform of this utility model.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 101. Detection plate; 102. Rotating plate; 103. Rotating base; 104. Motor 1; 105. Slot; 106. Block; 107. Spring; 108. Extrusion groove; 109. Rotating table; 110. Base plate; 111. Driven gear; 112. Support platform; 113. Self-locking motor; 114. Drive gear; 116. Conveyor belt; 201. Support plate; 202. Fixed column; 203. Electric telescopic rod 1; 204. Push plate 1; 205. Electric telescopic rod 2; 206. Push plate 2; 207. Finished product outlet; 208. Defective product outlet; 209. Support rod; 210. Infrared detector. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1-5 As shown, this utility model is a defective wine bottle rejection and recycling device, including a detection plate 101. A base plate 110 is fixedly connected to the inner wall of the detection plate 101. A rotating platform 109 is rotatably connected to the top of the base plate 110. A driven gear 111 is fixedly connected to the outer surface of the rotating platform 109. A driving gear 114 is meshed with the left side of the driven gear 111. The left side of the driving gear 114 passes through the detection plate 101.
[0025] A support platform 112 is fixedly connected to the left side of the detection plate 101. A self-locking motor 113 is fixedly connected to the inner wall of the support platform 112. The output end of the self-locking motor 113 is fixedly connected to the inner wall of the drive gear 114. The top of the rotating table 109 contacts the rotating base 103. A rotating disk 102 is rotatably connected to the inner wall of the detection plate 101. The inner wall of the rotating disk 102 is rotatably connected to the outer surface of the rotating base 103. The drive gear 114 rotates to drive the driven gear 111 to rotate. When the driven gear 111 rotates, it will synchronously drive the rotating table 109 to rotate. Then, the rotating table 109 rotates to drive the locking block 106 to rotate. Since the locking block 106 is locked into the locking groove 105 inside the rotating base 103, the rotation of the locking block 106 will drive the rotating base 103 to rotate. Then, the rotation of the rotating base 103 will drive the wine bottle to rotate one revolution. The wine bottle is then detected by the infrared detector 210 to check for defects.
[0026] The inner wall of the rotating table 109 is provided with an extrusion groove 108, and a number of rotating bases 103 are provided, and the bottom of each of the rotating bases 103 is provided with a slot 105.
[0027] A spring 107 is fixedly connected to the inner wall of the extrusion groove 108, and a locking block 106 is fixedly connected to the top of the spring 107. The top of the locking block 106 is adapted to the inner wall of the slot 105. A conveyor belt 116 is provided on the left side of the detection plate 101.
[0028] A support rod 209 is fixedly connected to the left side of the detection plate 101, an infrared detector 210 is fixedly connected to the right side of the support rod 209, and a support plate 201 is fixedly connected to the top of the detection plate 101.
[0029] A fixed column 202 is fixedly connected to the top of the support plate 201. An electric telescopic rod 203 is fixedly connected to the inside of the front of the fixed column 202. A push plate 204 is fixedly connected to the output end of the electric telescopic rod 203.
[0030] The front of the fixed column 202 is fixedly connected to the electric telescopic rod 205, and the front output end of the electric telescopic rod 205 is fixedly connected to the push plate 206.
[0031] Electric telescopic rod 205 is located to the left of electric telescopic rod 203. The front of the detection plate 101 is fixedly connected to the finished product outlet 207 and the front of the detection plate 101 is fixedly connected to the defective product outlet 208. The defective product outlet 208 is located to the right of the finished product outlet 207. The rotating plate 102 rotates to move the wine bottle to the defective product outlet 208. Then, the electric telescopic rod 203 is activated, which pushes the push plate 204 to move outward. The push plate 204 then pushes the wine bottle to move, so that it is discharged from the defective product outlet 208 and enters the defective bottle collection point for recycling. There is no need to manually remove the wine bottle.
[0032] A specific application of this embodiment is as follows: The worker first transports the wine bottle to the rotating base 103 via the conveyor belt 116. Then, the self-locking motor 113 is started, driving the drive gear 114 to rotate. The drive gear 114 then drives the driven gear 111 to rotate. The driven gear 111 rotates synchronously, driving the rotating table 109 to rotate. The rotating table 109 then drives the locking block 106 to rotate. Since the locking block 106 is inserted into the locking groove 105 inside the rotating base 103, its rotation drives the rotating base 103 to rotate. The rotating base 103 then drives the wine bottle to rotate. An infrared detector 210 detects any defects in the wine bottle. After detection, the motor 104 is started, driving the rotating disk 102 to rotate. The rotating disk 102 then drives the wine bottle to rotate. 02. The rotation of the rotating base 103 causes the bottle above it to rotate in a circle, moving it to a suitable position. When the rotating base 103 rotates in a circle, the front and rear sides of the locking block 106 are arc-shaped and match the locking slot 105. Therefore, when the rotating base 103 rotates in a circle, the locking block 106 is squeezed into the squeezing groove 108 until another rotating base 103 reaches above the locking block 106, causing the locking block 106 to re-enter the locking slot 105. For example, if the bottle is defective, the rotating disk 102 is used to move the bottle to the defective product outlet 208. Then, the electric telescopic rod 203 is activated, which pushes the push plate 204 to move outward. The push plate 204 then pushes the bottle to move, causing it to be discharged from the defective product outlet 208 and enter the defective bottle collection area for recycling. There is no need to manually remove the bottle.
[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A defective wine bottle rejection and recycling device, comprising a detection disc (101), wherein a base plate (110) is fixedly connected to the inner wall of the detection disc (101), characterized in that: The top of the base plate (110) is rotatably connected to a rotating platform (109), and a driven gear (111) is fixedly connected to the outer surface of the rotating platform (109). A driving gear (114) is meshed with the left side of the driven gear (111), and the left side of the driving gear (114) passes through the detection disk (101). A support platform (112) is fixedly connected to the left side of the detection plate (101). A self-locking motor (113) is fixedly connected to the inner wall of the support platform (112). The output end of the self-locking motor (113) is fixedly connected to the inner wall of the drive gear (114). The top of the rotating platform (109) contacts the rotating base (103). A rotating disk (102) is rotatably connected to the inner wall of the detection plate (101). The inner wall of the rotating disk (102) is rotatably connected to the outer surface of the rotating base (103).
2. The defective wine bottle rejection and recycling device according to claim 1, characterized in that, The inner wall of the rotating platform (109) is provided with an extrusion groove (108), and a number of rotating bases (103) are provided, and the bottom of each of the rotating bases (103) is provided with a slot (105).
3. The defective wine bottle rejection and recycling device according to claim 2, characterized in that, A spring (107) is fixedly connected to the inner wall of the extrusion groove (108), and a locking block (106) is fixedly connected to the top of the spring (107). The top of the locking block (106) is adapted to the inner wall of the slot (105), and a conveyor belt (116) is provided on the left side of the detection plate (101).
4. The defective wine bottle rejection and recycling device according to claim 1, characterized in that, A support rod (209) is fixedly connected to the left side of the detection disk (101), an infrared detector (210) is fixedly connected to the right side of the support rod (209), and a support plate (201) is fixedly connected to the top of the detection disk (101).
5. The defective wine bottle rejection and recycling device according to claim 4, characterized in that, The top of the support plate (201) is fixedly connected to a fixed column (202), and an electric telescopic rod (203) is fixedly connected to the inside of the front of the fixed column (202). A push plate (204) is fixedly connected to the output end of the electric telescopic rod (203).
6. The defective wine bottle rejection and recycling device according to claim 5, characterized in that, The fixed column (202) is fixedly connected to the front of the electric telescopic rod two (205), and the output end of the electric telescopic rod two (205) is fixedly connected to the push plate two (206).
7. The defective wine bottle rejection and recycling device according to claim 6, characterized in that, The second electric telescopic rod (205) is located to the left of the first electric telescopic rod (203). The front of the detection plate (101) is fixedly connected to the finished product outlet (207), and the front of the detection plate (101) is fixedly connected to the defective product outlet (208). The defective product outlet (208) is located to the right of the finished product outlet (207).