Molding device for ceramic plate production

Abstract

The utility model discloses a molding device for producing a ceramic plate. The molding device comprises a molding table, a control assembly and a molding die, the plastic punching table is used for supporting and fixing the whole device, the control assembly is composed of a driving motor, a transmission gear set and a fixing base, the driving motor provides power, and the transmission gear set drives a mold to rotate and adjust; the shaping die is composed of a die cylinder, a fixed cylinder seat and a plurality of die petals, the die petals are accurately adjusted through matching of a sliding guide groove and a sliding pin, and rapid closing and opening of the die can be achieved. According to the utility model, rapid demolding in the closing and opening processes of the mold is realized by utilizing accurate control of the control assembly, the problem of production stagnation caused by difficult demolding of a traditional mold is avoided, and the continuity and efficiency of a production line are improved. Meanwhile, through the combination of the section die punch and the die petals, stamping molding of the ceramic plates can be rapidly completed, it is ensured that the molding effect of each ceramic plate is more consistent, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of ceramic production technology, specifically to a molding device for producing ceramic plates. Background Technology

[0002] In traditional ceramic plate production, the use of molds often presents several problems. Particularly during the molding process, demolding is difficult, frequently causing production line stoppages and reducing production efficiency. Furthermore, existing ceramic plate molding equipment often lacks a precise mold control system, resulting in inconsistent molding accuracy and affecting the uniformity of ceramic plate quality.

[0003] Traditional ceramic plate production equipment often uses mechanical drives or manual operation to close and open the molds, and the deflection movement of the molds usually relies on manual operation or traditional mechanical devices for adjustment. This design is not only cumbersome to operate, but also prone to deviations due to imprecise mechanical structures, causing the molds to fail to demold quickly, thus affecting production efficiency.

[0004] To improve production efficiency and product quality, ceramic plate production equipment requires a more precise mold control method and a technology for rapid demolding. While some existing equipment has improved mold control, a technology for rapid and effective mold deflection and demolding is still lacking. Furthermore, most equipment struggles to achieve automated, high-efficiency molding, resulting in high manual operation costs on the production line.

[0005] Therefore, how to maintain production efficiency while ensuring the precision of ceramic disc molding and solving the demolding difficulties in traditional technology has become an urgent problem to be solved in the current ceramic disc production technology.

[0006] This invention proposes a novel molding device for ceramic disc production. By improving the mold control method, it achieves rapid demolding and precise forming, thereby increasing production efficiency and solving the problems of difficult demolding and low production line efficiency in traditional technologies. This technology, through the cooperation of the drive motor and transmission gear set in the control component, and the coordination of the guide groove and sliding pin, can precisely control the closing and opening of the mold, ensuring the forming accuracy of the ceramic disc and the smooth demolding process. Summary of the Invention

[0007] This invention relates to a molding device for ceramic plate production, specifically a molding mold device used in the ceramic plate production process, aiming to improve the efficiency and quality of ceramic plate production and solve problems such as low precision, low production efficiency, and inflexible mold adjustment in the existing ceramic plate molding process.

[0008] The molding device for ceramic disc production provided by this invention, through a precise control system, optimized mold structure and efficient transmission mechanism, can achieve high-precision ceramic disc molding, while simplifying the operation and maintenance process of the mold.

[0009] To achieve the above objectives, the technical solution proposed by this invention is as follows:

[0010] A molding apparatus for producing ceramic plates includes a molding table, a control assembly, and a molding die, wherein:

[0011] A drive rod is fixedly installed on the surface of the stamping table, and the output end of the drive rod is connected to the die punch. The drive rod is used to provide mechanical power for the entire device.

[0012] The control components include a fixed base, a drive motor, and a transmission gear set arranged on the surface of the fixed base. The drive motor is connected to the mold cylinder in the molding die through the transmission gear set, and the transmission gear set transmits the power output by the drive motor to the mold cylinder.

[0013] The molding die includes a mold cylinder, a fixed cylinder seat, and several mold segments. The mold cylinder is rotatably mounted on the surface of the fixed seat, and the fixed cylinder seat is fixed to the bottom surface of the fixed seat and rotatably connected to the outside of the mold cylinder. The mold cylinder rotates through meshing with a transmission gear set.

[0014] A toothed ring is fixedly installed on the surface of the mold cylinder. The toothed ring cooperates with the transmission gear group in the control component to drive the mold cylinder to rotate.

[0015] The surface of the fixed cylinder seat is provided with a sliding guide groove, and the surface of the mold piece is provided with a sliding pin. The mold piece slides and engages with the sliding guide groove through the sliding pin, so that the mold piece can be precisely positioned during the closing and opening process to form the mold shape of the ceramic disc.

[0016] Several mold segments are fan-shaped, and when combined, they form the mold shape of a ceramic plate on the inside, which is suitable for the production of ceramic plates.

[0017] According to the above scheme, several fixed-axis pins can be fixed on the surface of the mold cylinder, and the sliding guide groove opened on the surface of the fixed cylinder seat can cooperate with the sliding pins on the surface of the mold segment, so that the mold can be accurately closed and formed.

[0018] The mold design of this invention is modular, and the mold segments can be replaced according to the needs of ceramic discs of different sizes. The mold structure is flexible and highly adjustable.

[0019] The drive system of this invention uses electric or pneumatic drive to provide stable and powerful power, ensuring precise mold operation and efficient production.

[0020] This invention achieves efficient operation of the transmission system through the combination of worm gear and transmission gear set, ensuring that the mold cylinder can be precisely adjusted during the molding process and avoiding errors that may occur during the operation of traditional molds.

[0021] The molding device for ceramic plate production of the present invention has the advantages of simple structure, convenient operation, and flexible mold adjustment, which can improve production efficiency while ensuring the shape accuracy and quality of ceramic plates. Furthermore, this device can adapt to the production needs of ceramic plates of different specifications, and has a wide range of applications.

[0022] The beneficial effects achieved by this utility model are as follows:

[0023] 1. In this invention, the opening and closing of the mold can be precisely controlled through the cooperation of the drive motor and transmission gear set in the control component. The mold petals, through the cooperation of the guide groove and sliding pin, can be precisely deflected after each molding process, thereby quickly ejecting the molded ceramic disc from the mold. This design effectively avoids production stoppages caused by difficult demolding in traditional molds, improving the continuity and efficiency of the production line.

[0024] 2. In this invention, the die punch and die flap work together, and under the action of the drive rod, the ceramic disc molding process can be completed quickly. Through the design of this invention, the forming of ceramic discs is not only faster, but the precision of the die is also ensured, resulting in more consistent forming effects for each ceramic disc and a significant improvement in production efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0026] Figure 2 This is a schematic diagram of the control component and molding mold structure according to one embodiment of the present invention;

[0027] Figure 3 This is an exploded view of the control component and molding die according to one embodiment of the present invention;

[0028] Figure 4 This is a schematic diagram of the mounting structure of the fixed cylinder seat according to an embodiment of the present invention;

[0029] Figure 5 This is a schematic diagram of the mold lobe structure according to an embodiment of the present invention.

[0030] Figure label:

[0031] 100. Stamping table; 110. Drive rod; 120. Die punch;

[0032] 200. Control component; 210. Mounting base; 220. Drive motor; 230. Transmission gear set; 221. Worm gear;

[0033] 300, forming mold; 310, mold cylinder; 320, fixed cylinder seat; 330, mold piece; 311, gear ring; 312, fixed shaft pin; 321, sliding guide groove; 331, sliding pin; 332, shaft hole. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0035] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0036] The following is in conjunction with the appendix Figures 1-5 This invention describes a molding device for producing ceramic discs, based on some embodiments of the present invention.

[0037] To further illustrate the technical solution of the present invention, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings and examples. It should be noted that these embodiments are merely examples, intended to help understand the technical solution of the present invention, and do not limit the scope of the present invention. Based on the technical concept of the present invention, those skilled in the art can make other modifications and variations, all of which should be within the protection scope of the present invention.

[0038] This invention provides a molding apparatus for producing ceramic discs, specifically including a molding table 100, a control component 200, and a molding die 300. In this embodiment, the molding table 100 is used to support and fix the drive system and the mold system, while the control component 200 is responsible for providing power transmission, and the molding die 300 is used to shape the final form of the ceramic disc.

[0039] The stamping table 100 serves as the basic support component of the device. A drive rod 110 is fixedly mounted on its surface. The drive rod 110 primarily provides mechanical drive for the entire device, and its output end connects to the die punch 120. The die punch 120 receives power transmitted from the drive rod 110, pushing the die to perform the molding action. The drive rod 110 is typically an electric or pneumatic device to ensure smooth and efficient operation.

[0040] The control assembly 200 mainly includes a fixed base 210, a drive motor 220, and a transmission gear set 230 arranged on the surface of the fixed base 210. The fixed base 210 serves to fix the entire control assembly, ensuring the stability of the control system. The drive motor 220 is connected to the mold cylinder 310 through the transmission gear set 230. The rotational power output by the drive motor 220 is transmitted to the gear ring 311 through the worm gear 221, thereby driving the mold cylinder 310 to rotate or adjust. The transmission gear set 230 has a high-efficiency power transmission capability, enabling precise control and high efficiency.

[0041] The molding mold 300 is the core component of this invention, responsible for the molding process of the ceramic disc. The molding mold 300 consists of a mold cylinder 310, a fixed cylinder seat 320, and mold segments 330. The mold cylinder 310 is rotatably mounted on the surface of the fixed seat 210 and connected to the transmission gear assembly 230 of the transmission device. A gear ring 311 is fixedly mounted on the top surface of the mold cylinder 310. The gear ring 311 is used to mesh with the transmission gear assembly 230 in the control component 200 to ensure precise rotation of the mold cylinder.

[0042] The fixed cylinder base 320 is fixedly installed on the bottom surface of the fixed base 210 and rotatably connected to the outside of the mold cylinder 310. Several fixed-axis pins 312 are fixed on the surface of the mold cylinder 310, which help to fix the position of the mold segments during mold closing. A sliding guide groove 321 is provided on the surface of the fixed cylinder base 320, and a sliding pin 331 is provided on the surface of the mold segment 330. The sliding pin 331 can slide within the sliding guide groove 321, allowing the mold segments to be precisely adjusted as required. The mold segments 330 have a fan-shaped structure, and when assembled, their inner side forms the mold shape of a ceramic disc. When the mold segments 330 are closed, the mold closes into the shape of a ceramic disc. Furthermore, the surface of the mold segments 330 has shaft holes 332 that fit onto the surface of the fixed-axis pins 312. Several mold segments 330 are fan-shaped, and when assembled, their inner side forms a ceramic disc mold shape.

[0043] During mold operation, this device controls the drive motor 220 to drive the worm gear 221 to rotate, and the transmission gear set 230 connects the gear ring 311 to the mold cylinder 310, thus realizing the rotation of the mold cylinder 310. When the mold cylinder rotates, the sliding guide groove 321 on the fixed cylinder seat 320 will drive the mold petals 330 to slide and close. The mold petals 330 are fan-shaped, and after multiple mold petals are combined, they form the mold shape of the ceramic disc when the mold closes. The closing of the mold will press the ceramic raw material into shape, after which subsequent processing such as heating and cooling can be carried out to complete the production of the ceramic disc.

[0044] In actual production, mold materials and processing typically involve using high-temperature resistant and wear-resistant materials, such as stainless steel or alloys, for components like the mold cylinder, fixed mold base, and mold segments. This ensures the mold will not be damaged or deformed during prolonged use. The mold surface can undergo special treatments, such as chrome plating or applying a wear-resistant coating, to extend its service life.

[0045] In another embodiment of the invention, the mold petals 330 are not only fan-shaped, but can also be designed with different angles or sizes to adapt to the production needs of ceramic plates of different sizes or shapes. Furthermore, the mold base 320 can also be designed to be adjustable; by adjusting the angle and position of the base, the shape of the mold can be fine-tuned, thereby meeting the production needs of various ceramic plates.

[0046] This invention provides a highly efficient and precise molding device for ceramic plate production. Through a sophisticated control system and modular mold design, this device not only improves the efficiency of ceramic plate production but also ensures the quality and shape consistency of the ceramic plates. Its flexible design allows the device to adapt to the production needs of ceramic plates of different sizes and shapes, demonstrating strong market adaptability and production feasibility.

[0047] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0048] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A molding device for producing ceramic plates, characterized in that, include: Includes a stamping table (100), a control assembly (200), and a molding die (300), wherein: A drive rod (110) is fixedly mounted on the surface of the stamping table (100), and a die punch (120) is connected to the output end of the drive rod (110). The control assembly (200) includes a fixed base (210), a drive motor (220), and a transmission gear set (230) arranged on the surface of the fixed base (210), wherein the fixed base (210) and the drive motor (220) are fixed to the surface of the stamping table (100); The molding die (300) includes a die cylinder (310), a fixed die seat (320), and several die segments (330). The die cylinder (310) is rotatably mounted on the surface of the fixed seat (210), and a toothed ring (311) is fixedly mounted on its top surface. The fixed die seat (320) is fixed to the bottom surface of the fixed seat (210) and rotatably mounted on the outside of the die cylinder (310). Several fixed shaft pins (312) are fixedly mounted on the surface of the die cylinder (310). The output end of the drive motor (220) is connected to a worm (221), and the transmission gear set (230) is used for meshing transmission between the worm (221) and the gear ring (311); The fixed cylinder seat (320) has several sliding guide grooves (321) on its surface, the mold petal (330) has a sliding pin (331) on its surface, and the mold petal (330) has a shaft hole (332) that is sleeved on the surface of the fixed shaft pin (312). The several mold petals (330) are fan-shaped and the inner side of the combined mold is ceramic disc-shaped.

2. The molding device for ceramic plate production according to claim 1, characterized in that, The surface of the mold cylinder (310) is fixedly mounted with several fixed shaft pins (312), and the surface of the fixed cylinder seat (320) is provided with a sliding guide groove (321). The mold piece (330) is slidably mounted in the sliding guide groove (321) through the sliding pins (331) to form a mold structure.

3. The molding device for ceramic plate production according to claim 1, characterized in that, The fixed base (210) is fixed to the stamping table (100) and is connected to the drive motor (220) through the transmission gear set (230) to realize power transmission.

4. The molding device for producing ceramic plates according to claim 1, characterized in that, The mold petal (330) has a fan-shaped structure, and after assembly, the inner side forms a mold shape of a ceramic disc, which is convenient for shaping.

5. The molding device for producing ceramic discs according to claim 1, characterized in that, The transmission gear set (230) is driven by a worm gear (221) and a gear ring (311) to ensure that the drive motor (220) accurately controls the closing and opening of the molding die.

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