Pearl wool packaging device
The automated EPE foam packaging device utilizes electromagnets to fix the alignment frame, roller guides, and vision sensors for detection, solving the problem of time-consuming and labor-intensive traditional manual alignment. This achieves highly efficient automated packaging of EPE foam, improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional pearl cotton packaging equipment relies on manual alignment, which is time-consuming, labor-intensive, and prone to inaccurate positioning, affecting the smoothness of the packaging process and limiting production efficiency.
An automated EPE foam packaging device was designed, which includes an electromagnet-fixed positioning frame, roller guides, a vision sensor, and a cylinder for discharging. The device uses a motor-driven conveyor belt to transport EPE foam and uses a vision sensor to detect when the packaging is completed and automatically discharge the foam, reducing manual intervention.
It enables automatic alignment and efficient conveying of pearl cotton, improves packaging efficiency, reduces the uncertainty of manual operation, and ensures packaging quality and stable equipment operation.
Smart Images
Figure CN224090588U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pearl wool packaging field especially, relate to a pearl wool packaging device. BACKGROUND
[0002] In the pearl wool packaging field, with the increasing demand of product packaging, the requirement of packaging efficiency and quality is more and more strict. As a kind of high-quality packaging material with countless independent bubble closed cell structure, which is processed by low-density polyethylene resin, pearl wool is widely used in the protection packaging of various products. The traditional pearl wool packaging device exposes obvious drawbacks in actual operation process. At present, the feeding link mainly relies on manual pearl wool alignment, and this operation mode not only consumes a lot of manpower, but also is extremely time-consuming. The uncertainty of manual operation also easily leads to inaccurate pearl wool placement, and then affects the smoothness of subsequent packaging process. This inefficient operation mode greatly limits the capacity improvement of the whole packaging production line, and cannot meet the demand of modern large-scale and high-efficiency production. SUMMARY
[0003] In order to overcome the above-mentioned shortcomings of manual pearl wool alignment in the prior art feeding, the technical problem of the utility model is to provide a pearl wool packaging device capable of automatic alignment.
[0004] The technical scheme is: a pearl wool packaging device, comprising a mounting frame, a packaging frame for pearl wool packaging is arranged on the mounting frame, a gas pump for blowing open the pearl wool packaging bag is fixedly connected at the bottom of the mounting frame, a sealing strip for sealing after pearl wool packaging is installed on the packaging frame, a motor is fixedly connected on the mounting frame, a conveying belt assembly for feeding the pearl wool to be packaged is fixedly connected on the mounting frame, and the output shaft of the motor is fixedly connected with the conveying belt assembly, a sliding groove is symmetrically arranged on the mounting frame, two groups of alignment frames are slidably connected in the sliding groove, each group is composed of two alignment frames hinged to each other through a hinge, a plurality of rollers for making pearl wool feeding more smooth are rotatably connected in the alignment frame, a handle is fixedly connected to the front side of the four alignment frames, and an electromagnet for fixing the alignment frame is fixedly connected in the sliding groove of the mounting frame.
[0005] Further description, it further includes a pneumatic cylinder, a visual sensor for detecting whether the pearl wool after packaging passes is fixedly connected at the rear part of the mounting frame, the pneumatic cylinder is fixedly connected at the rear part of the mounting frame, the telescopic rod of the pneumatic cylinder is fixedly connected with a discharging plate for pushing out the pearl wool after packaging, and the pneumatic cylinder is electrically connected with the visual sensor.
[0006] Further description, it further includes a warning light, and the warning light for informing the working state of the user is fixedly connected at the top of the gas pump.
[0007] Further illustrate, still include buffer pad, the front end of the discharge plate is fixedly connected with the buffer pad for preventing the pearl wool from being broken when pushing out.
[0008] Further illustrate, still include protective sleeve, the handle is fixedly connected with the protective sleeve for using antiskid.
[0009] Further illustrate, still include filling pad, the top of the positive frame is fixedly connected with the filling pad for preventing the positive frame from knocking each other.
[0010] The beneficial effects of the utility model are: 1, the positive frame is fixed by the magnetic force of electromagnet, and the flexible opening and closing positive frame can adapt to pearl wool of different sizes and shapes, and the transmission belt assembly is driven by motor to run, which provides forward conveying power for pearl wool, and the roller in the positive frame reduces the friction between pearl wool and the positive frame, ensures the stable conveying of pearl wool in the positive frame, reduces manual intervention, and greatly improves packaging efficiency.
[0011] 2, the visual sensor continuously monitors the passing object, when detecting the pearl wool of completed packaging, the visual sensor immediately transmits a signal to the cylinder electrically connected therewith, and the cylinder stretches out the telescopic rod after receiving the signal, pushes the packaged pearl wool out of the transmission belt, realizes automatic discharge, and further improves the packaging efficiency of the device.
[0012] 3, the buffer pad plays a role in protecting pearl wool, prevents pearl wool from being broken due to collision with the discharge plate or other components when being pushed out, ensures the integrity of pearl wool packaging, and improves the qualified rate of products. DRAWINGS
[0013] Figure 1 It is a schematic view of the three-dimensional structure of the utility model.
[0014] Figure 2 It is a schematic view of the three-dimensional structure of the positive frame, roller and hinge of the utility model.
[0015] Figure 3 It is a schematic view of the three-dimensional structure of the cylinder, discharge plate and visual sensor of the utility model.
[0016] Markings in the drawings: 1: mounting frame, 2: packaging frame, 3: air pump, 4: sealing strip, 5: motor, 6: transmission belt assembly, 7: positive frame, 8: roller, 9: hinge, 10: handle, 11: electromagnet, 12: cylinder, 13: discharge plate, 14: visual sensor, 15: warning light, 16: buffer pad, 17: protective sleeve, 18: filling pad. DETAILED DESCRIPTION
[0017] The present invention will now be described more fully below with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness and to fully convey the scope of the invention to those skilled in the art.
[0018] Example: A pearl cotton packaging device, such as Figures 1-3 As shown, the assembly includes a mounting frame 1, a packaging frame 2, an air pump 3, a sealing strip 4, a motor 5, a conveyor belt assembly 6, a positioning frame 7, rollers 8, hinges 9, a handle 10, and an electromagnet 11. The mounting frame 1 is equipped with the packaging frame 2 for packaging pearl cotton. The bottom of the mounting frame 1 is fixedly connected to the air pump 3 for blowing open the pearl cotton packaging bag. The packaging frame 2 is equipped with the sealing strip 4 for sealing the pearl cotton after packaging. The motor 5 is fixedly connected to the mounting frame 1. The pearl cotton to be packaged is also fixedly connected to the mounting frame 1. The conveyor belt assembly 6 is used for feeding, and the output shaft of the motor 5 is fixedly connected to the conveyor belt assembly 6. The mounting frame 1 is symmetrically provided with sliding grooves, and two sets of positioning frames 7 are slidably connected in the sliding grooves. Each set consists of two positioning frames 7 that are hinged to each other by hinges 9. Multiple rollers 8 are rotatably connected inside the positioning frames 7 to make the feeding of pearl cotton smoother. The handles 10 are fixedly connected to the front side of each of the four positioning frames 7. Electromagnets 11 for fixing the positioning frames 7 are fixedly connected in the sliding grooves of the mounting frame 1. It also includes a cylinder 12, a discharge plate 13 and a vision sensor 14. The vision sensor 14 for detecting whether there is pearl cotton after packaging has passed by is fixedly connected to the rear of the mounting frame 1. The cylinder 12 is fixedly connected to the rear of the mounting frame 1. The discharge plate 13 for pushing out the pearl cotton after packaging is fixedly connected to the telescopic rod of the cylinder 12. The cylinder 12 is electrically connected to the vision sensor 14. It also includes a warning light 15, which is fixedly connected to the top of the air pump 3 to inform the user of the working status. It also includes a buffer pad 16, which is fixedly connected to the front end of the discharge plate 13 to prevent the pearl cotton from breaking when it is pushed out.
[0019] The pearl wool to be packaged is placed at the starting end of the conveying belt assembly 6. At this time, the warning light 15 is observed to confirm that the air pump 3 is in normal working condition. If the warning light 15 shows an abnormality, the air pump 3 needs to be checked and repaired first. The operator holds the handle 10 at the front side of the alignment frame 7, and the handle 10 has the protective sleeve 17 fixed on the surface. The protective sleeve 17 increases the frictional force, so that the operator can hold the handle 10 more stably when adjusting the position of the alignment frame 7, avoiding hand slipping due to sweating or uneven force, thereby ensuring the accuracy and stability of the position adjustment of the alignment frame 7. The position of the alignment frame 7 in the sliding groove is adjusted through the handle 10 to adapt to the feeding requirements of pearl wool of different sizes. After the adjustment is completed, the electromagnet 11 is started to fix the alignment frame 7 in the appropriate position. Each group of the alignment frame 7 is composed of two sub-alignment frames 7 hinged through the hinge 9, which can flexibly adapt to the shape of the pearl wool, and the internal rollers 8 can make the pearl wool feeding more smoothly. The top of each alignment frame 7 is fixedly connected with the filling pad 18, which plays a buffering role when the two alignment frames 7 are close to each other or may collide with each other due to operation vibration. It absorbs the impact force generated by the collision through its elastic deformation, prevents the alignment frame 7 from being worn and deformed due to mutual knocking, and thus guarantees the structural integrity and service life of the alignment frame 7, so that it can continuously and stably play the role of aligning and guiding the pearl wool. The motor 5 is started, and the output shaft of the motor 5 drives the conveying belt assembly 6 to operate, and the pearl wool is conveyed forward under the action of the conveying belt. During the conveying process, the alignment frame 7 prevents the pearl wool from deviating and automatically aligns the pearl wool to ensure that it enters the subsequent packaging link in the correct posture. The air pump 3 is started to blow open the pearl wool packaging bag, preparing for the loading of the pearl wool. At this time, the conveying belt conveys the aligned pearl wool to the packaging rack 2, and the pearl wool enters the packaging bag. Subsequently, the sealing strip 4 on the packaging rack 2 seals the packaging bag containing the pearl wool, completing the packaging process of the pearl wool. The packaged pearl wool continues to move on the conveying belt, and when passing through the visual sensor 14 at the rear of the mounting rack 1, the visual sensor 14 detects the pearl wool and transmits a signal to the air cylinder 12 electrically connected thereto. The telescopic rod of the air cylinder 12 extends to push the discharge plate 13 to push out the packaged pearl wool, completing the entire packaging process. The buffer pad 16 at the front end of the discharge plate 13 can prevent the pearl wool from being damaged due to collision during the pushing-out process.
[0020] As Figure 1 shown, it also includes a protective sleeve 17 fixedly connected with the handle 10 for use. It also includes a filling pad 18 fixedly connected with the top of the alignment frame 7 for preventing the alignment frame 7 from knocking each other.
[0021] During the whole use process, the operator can stabilize the operation of the positioning frame 7 by the protective sleeve 17, the filling pad 18 can prevent the positioning frame 7 from colliding with each other, prolong the service life of the device, and ensure that the packaging device operates efficiently and stably.
[0022] The above only is the preferred embodiment of the present application, it should be pointed out that, for ordinary skilled in the art, without departing from the principles of the present application, can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A pearl cotton packaging device, characterized in that, The system includes a mounting frame (1), on which a packaging rack (2) for packaging pearl cotton is mounted. An air pump (3) for blowing open the pearl cotton packaging bag is fixedly connected to the bottom of the mounting frame (1). A sealing strip (4) for sealing the pearl cotton after packaging is mounted on the packaging rack (2). A motor (5) is fixedly connected to the mounting frame (1). A conveyor belt assembly (6) for feeding the pearl cotton to be packaged is fixedly connected to the mounting frame (1), and the output shaft of the motor (5) is connected to the conveyor belt. The component (6) is fixedly connected. The mounting frame (1) is symmetrically provided with sliding grooves. Two sets of positioning frames (7) are slidably connected in the sliding grooves. Each set consists of two positioning frames (7) that are hinged to each other by hinges (9). Multiple rollers (8) are rotatably connected inside the positioning frame (7) to make the pearl cotton feeding smoother. Handles (10) are fixedly connected to the front side of the four positioning frames (7). Electromagnets (11) for fixing the positioning frames (7) are fixedly connected in the sliding grooves of the mounting frame (1).
2. The pearl cotton packaging device according to claim 1, characterized in that, It also includes a cylinder (12), and a vision sensor (14) for detecting whether pearl cotton has passed by after packaging is fixedly connected to the rear of the mounting frame (1). The cylinder (12) is fixedly connected to the rear of the mounting frame (1), and a discharge plate (13) for pushing out the pearl cotton after packaging is fixedly connected to the telescopic rod of the cylinder (12). The cylinder (12) is electrically connected to the vision sensor (14).
3. The pearl cotton packaging device according to claim 2, characterized in that, It also includes a warning light (15), which is fixedly connected to the top of the air pump (3) to inform the user of the working status.
4. The pearl cotton packaging device according to claim 3, characterized in that, It also includes a buffer pad (16), and the front end of the discharge plate (13) is fixedly connected with a buffer pad (16) to prevent the pearl cotton from breaking when it is pushed out.
5. The pearl cotton packaging device according to claim 4, characterized in that, It also includes a protective sleeve (17), which is fixedly connected to the handle (10) for use without slipping.
6. The pearl cotton packaging device according to claim 5, characterized in that, It also includes filling pads (18), and each of the positioning frames (7) is fixedly connected to a filling pad (18) to prevent the positioning frames (7) from bumping into each other.