Photovoltaic support production transfer equipment

Abstract

The utility model discloses photovoltaic support production transfer equipment which comprises a base, a side plate is installed on the top of the base, a plurality of containing tables are installed on one side of the side plate from bottom to top and used for storing machined photovoltaic supports, and the feeding ends of the containing tables are jointly provided with a conveying frame. A plurality of feeding wheels used for conveying the material support are rotationally connected into the material conveying frame, a driving mechanism for controlling the feeding wheels to rotate is jointly arranged on one sides of the feeding wheels, and the driving mechanism controls the feeding wheels to rotate together, so that materials conveyed by the production line are transferred; according to the feeding device, the driving shaft is controlled to rotate to drive the second bevel gears to rotate, so that the first bevel gears are driven to rotate together, the corresponding feeding wheels are driven to transfer materials conveyed from the surfaces to the placement table to be stacked, the driving wheels are controlled to move on the toothed plate during stacking, and therefore the materials on the feeding wheels are driven to move up and down together; therefore, the materials can be stacked on the placing tables with different heights, and the efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic production technology, specifically to a photovoltaic bracket production and transfer device. Background Technology

[0002] As a key component of solar power generation systems, photovoltaic (PV) mounting systems primarily support and secure solar panels, ensuring they maintain a suitable angle of sunlight exposure. This improves PV power generation efficiency and system stability. With increasing global demand for clean energy, the production efficiency and quality of PV mounting systems directly impact the construction cost and power generation efficiency of PV power plants. Therefore, PV mounting system production line equipment plays a crucial role in the PV industry.

[0003] In existing technologies, photovoltaic bracket production line equipment typically includes a series of machines such as uncoilers, levelers, feeders, punching machines, bending machines, and welding machines. These machines work together to complete the processing and manufacturing of photovoltaic brackets. During the production process, the equipment usually automatically produces the components from each production line. The produced components can only be used after assembly. However, in actual production, the output end of each production line is not equipped with transfer equipment to stack the produced brackets. This means that at the end of each production line, the produced bracket components need to be manually transferred and placed before being moved away by forklifts. This results in low operational efficiency and increased labor costs.

[0004] Therefore, a photovoltaic bracket production and transfer device is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a photovoltaic bracket production and transfer device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic bracket production and transfer device, including a base, a side plate installed on the top of the base, and multiple placement platforms installed from bottom to top on one side of the side plate. The feeding ends of the multiple placement platforms are jointly provided with a conveying frame. Multiple feeding wheels for conveying material brackets are rotatably connected inside the conveying frame. A drive mechanism for controlling the rotation of the multiple feeding wheels is jointly provided on one side. A lifting mechanism is connected to one side of the drive mechanism and fixedly installed on the side plate. The lifting mechanism drives the conveying frame to feed materials to the discharge ends of placement platforms of different heights.

[0007] Preferably, the lifting mechanism includes two guide rails fixedly mounted on the side plate, and sliders are slidably mounted on the outer walls of the two guide rails. An installation platform is mounted on the outer walls of the two sliders, and the material conveying frame is mounted on the installation platform.

[0008] Preferably, a lifting motor is installed inside the mounting platform, the output end of the lifting motor passes through the mounting platform and is equipped with a drive wheel, and a toothed plate is engaged with one side of the drive wheel and fixedly connected to the side plate.

[0009] Preferably, the driving mechanism includes a drive motor fixedly installed inside the mounting platform. The output end of the drive motor passes through the mounting platform and is mounted with a drive shaft. The shaft wall of the drive shaft is equipped with a plurality of second bevel teeth. A first bevel tooth is meshed with one side of each of the plurality of second bevel teeth. Each of the plurality of first bevel teeth is fixedly connected to one end of a corresponding feeding wheel via a rotating shaft.

[0010] Preferably, a fixing block is rotatably mounted on the other end of the drive shaft, the fixing block is mounted on the material feeding frame, and protective pads are connected to the outer side walls of the plurality of feeding wheels.

[0011] Preferably, a support base is installed at the bottom of the base, and a first push plate and a second push plate are rotatably installed inside the protective pad. A fixed shaft is rotatably installed inside the two first push plates and the two second push plates, and a mounting base is rotatably installed at the lower ends of the two first push plates.

[0012] Preferably, a movable block is slidably mounted inside the mounting base, and the lower ends of the two second push plates are rotatably mounted inside the corresponding movable blocks. A screw block is mounted on the opposite side of the two movable blocks. A screw rod is threaded inside the screw block. The screw rod is rotatably mounted inside the mounting base. One end of the screw rod passes through the mounting base and is mounted with a drive motor. The drive motor is mounted on the mounting base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model sets up multiple placement platforms of different heights at the discharge end of the production line. When the material moves to the surface of the feeding wheel through the production line, the drive shaft is controlled to rotate, which drives multiple second bevel teeth to rotate, thereby driving multiple first bevel teeth to rotate together. This, in turn, drives the corresponding feeding wheel to transfer the material conveyed from the surface to the placement platform for stacking. At the same time as stacking, the drive wheel is controlled to move on the tooth plate, thereby driving the material on the feeding wheel to move up and down together. This achieves the stacking of materials on placement platforms of different heights, which is highly efficient and saves labor costs.

[0015] 2. In practical use, to facilitate the application of the equipment to the discharge end of production lines of different heights, the present invention drives the screw to rotate inside the mounting base by driving the motor, thereby driving the screw block to move to one side along the inside of the mounting base, which in turn pushes the second push plate on the moving block to move to one side and rotates together with the first push plate, thereby driving the support base to move up and down, so as to realize the transfer of materials at the discharge end of production lines of different heights. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 3 This is a partial structural schematic diagram of the present invention.

[0019] In the diagram: 1. Base; 2. Side plate; 3. Placement platform; 4. Guide rail; 5. Slider; 6. Mounting platform; 7. Lifting motor; 8. Drive wheel; 9. Toothed plate; 10. Drive motor; 11. Feeding frame; 12. Feeding wheel; 13. First bevel tooth; 14. Second bevel tooth; 15. Drive shaft; 16. Fixing block; 17. Protective pad; 18. Support seat; 19. First push plate; 20. Second push plate; 21. Fixing shaft; 22. Mounting seat; 23. Moving block; 24. Screw block; 25. Screw; 26. Drive motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Example 1: Please refer to Figure 1-3 This utility model provides a technical solution: a photovoltaic bracket production and transfer device, including a base 1, a side plate 2 installed on the top of the base 1, and multiple placement platforms 3 installed from bottom to top on one side of the side plate 2. The placement platforms 3 are used to store the processed photovoltaic brackets. The feeding ends of the multiple placement platforms 3 are jointly provided with a conveying frame 11. The inside of the conveying frame 11 is rotatably connected to multiple feeding wheels 12 for conveying the material brackets. One side of the multiple feeding wheels 12 is jointly provided with a drive mechanism to control their rotation. The drive mechanism controls the multiple feeding wheels 12 to rotate together, thereby transferring the materials conveyed from the production line. One side of the drive mechanism is connected to a lifting mechanism and fixedly installed on the side plate 2. The lifting mechanism drives the conveying frame 11 to adapt to the discharge ends of the placement platforms 3 of different heights for feeding materials, thereby facilitating the storage of the produced materials and facilitating subsequent transfer by forklifts or handling vehicles.

[0022] In this embodiment, the lifting mechanism includes two guide rails 4 fixedly mounted on the side plate 2. Sliders 5 are slidably mounted on the outer walls of both guide rails 4. A mounting platform 6 is mounted on the outer walls of the two sliders 5. The feeding frame 11 is mounted on the mounting platform 6. A lifting motor 7 is installed inside the mounting platform 6. The output end of the lifting motor 7 passes through the mounting platform 6 and is mounted with a drive wheel 8. A toothed plate 9 is engaged on one side of the drive wheel 8 and fixedly connected to the side plate 2. The lifting motor 7 drives the drive wheel 8 at the output end to slide on the toothed plate 9, thereby driving the mounting platform 6 and sliders 5 to move up and down along the guide rails 4. This allows multiple feeding wheels 12 on the top feeding frame 11 to move up and down together, thus adapting to the feeding of materials to the placement platform 3 at different heights.

[0023] In this embodiment, the driving mechanism includes a drive motor 10 fixedly installed inside the mounting platform 6. The output end of the drive motor 10 passes through the mounting platform 6 and is equipped with a drive shaft 15. Multiple second bevel teeth 14 are installed on the shaft wall of the drive shaft 15. A first bevel tooth 13 is meshed on one side of each of the multiple second bevel teeth 14. The multiple first bevel teeth 13 are fixedly connected to one end of the corresponding feeding wheel 12 through a rotating shaft. The drive motor 10 is controlled to rotate, which drives the drive shaft 15 and the second bevel teeth 14 at the output end to rotate together, thereby causing the corresponding first bevel teeth 13 and the feeding wheel 12 to rotate together to perform material conveying work.

[0024] A fixing block 16 is rotatably mounted on the other end of the drive shaft 15. The fixing block 16 is mounted on the conveying frame 11. Protective pads 17 are connected to the outer side walls of multiple feeding wheels 12. The fixing block 16 is used to support the drive shaft 15, making its operation more stable. The protective pads 17 are used to increase the friction between the material and the material, improve the conveying stability, and reduce damage to the material.

[0025] The working principle is as follows: In actual use, this utility model first starts the push motor 26 on the mounting base 22 according to the height of the output end of the production line. The push motor 26 drives the screw 25 to rotate inside the mounting base 22, causing the screw block 24 to move along the inside of the mounting base 22, pushing the second push plate 20 on the moving block 23, which rotates in conjunction with the first push plate 19, causing the support base 18 to move up and down, adjusting the overall height of the equipment, so that the conveying frame 11 is adapted to the output end of the production line. The photovoltaic bracket material on the production line moves to the surface of the feeding wheel 12 inside the conveying frame 11, activating the drive motor 26 on the mounting base 6. The drive motor 10 drives the drive shaft 15 to rotate, and the multiple second bevel teeth 14 on the drive shaft 15 rotate accordingly. The meshing first bevel teeth 13 drive the feeding wheel 12 to rotate. The outer protective pad 17 of the feeding wheel 12 increases the friction and conveys the material forward. At the same time, according to the material stacking height requirements, the lifting motor 7 is started. The lifting motor 7 drives the drive wheel 8 to move on the tooth plate 9 and slides on the guide rail 4 through the slider 5, so that the mounting platform 6 drives the conveying frame 11 and the feeding wheel 12 to move up and down, and transfer the material to the placement platform 3 at a suitable height for stacking.

[0026] Secondly, regularly check the operation of each component of the equipment, such as whether the rotation of the feeding wheel 12 is smooth, whether the lifting mechanism and drive mechanism are operating normally, and check the wear of the protective pad 17. If there is wear, replace it in time to ensure the stability of material conveying. Clean the dust and debris on the surface and inside of the equipment to keep the equipment clean and ensure long-term stable operation of the equipment, improve the production and transfer efficiency of photovoltaic brackets, and reduce labor costs.

[0027] Example 2: In this example, during actual operation of the equipment, to facilitate its application to the discharge end of production lines of different heights, a support base 18 is installed at the bottom of the base 1. A first push plate 19 and a second push plate 20 are rotatably mounted inside the protective pad 17. A fixed shaft 21 is rotatably mounted inside both the first push plates 19 and the two second push plates 20. A mounting base 22 is rotatably mounted on the lower ends of both first push plates 19. A movable block 23 is slidably mounted inside the mounting base 22. The lower ends of the two second push plates 20 are rotatably mounted inside the corresponding movable blocks 23. The two movable blocks 23 are rotatably mounted on opposite sides of each other. The mounting block 24 is installed with a screw 25 threaded inside. The screw 25 is rotatably mounted inside the mounting base 22. One end of the screw 25 passes through the mounting base 22 and is mounted with a drive motor 26. The drive motor 26 is mounted on the mounting base 22 and drives the screw 25 to rotate inside the mounting base 22. This causes the screw block 24 to move to one side along the inside of the mounting base 22, which in turn pushes the second push plate 20 on the moving block 23 to move to one side and rotates together with the first push plate 19. This causes the support base 18 to move up and down, realizing the transfer of materials at the discharge end of the production line at different heights.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic bracket production and transfer device, comprising a base (1), characterized in that: The base (1) is equipped with a side plate (2) on its top. Multiple placement platforms (3) are installed on one side of the side plate (2) from bottom to top. The feeding end of the multiple placement platforms (3) is provided with a feeding frame (11). Multiple feeding wheels (12) for conveying material supports are rotatably connected inside the feeding frame (11). A drive mechanism for controlling the rotation of the multiple feeding wheels (12) is provided on one side. A lifting mechanism is connected to one side of the drive mechanism and is fixedly installed on the side plate (2). The lifting mechanism drives the feeding frame (11) to adapt to the discharge end of the placement platform (3) of different heights for feeding.

2. The photovoltaic bracket production and transfer equipment according to claim 1, characterized in that: The lifting mechanism includes two guide rails (4) fixedly installed on the side plate (2). The outer walls of the two guide rails (4) are slidably mounted with sliders (5). The outer walls of the two sliders (5) are jointly mounted with a mounting platform (6). The material conveying frame (11) is mounted on the mounting platform (6).

3. The photovoltaic bracket production and transfer equipment according to claim 2, characterized in that: The mounting platform (6) is equipped with a lifting motor (7). The output end of the lifting motor (7) passes through the mounting platform (6) and is equipped with a drive wheel (8). A toothed plate (9) is engaged on one side of the drive wheel (8) and fixedly connected to the side plate (2).

4. The photovoltaic bracket production and transfer equipment according to claim 1, characterized in that: The driving mechanism includes a drive motor (10) fixedly installed inside the mounting platform (6). The output end of the drive motor (10) passes through the mounting platform (6) and is equipped with a drive shaft (15). The shaft wall of the drive shaft (15) is equipped with a plurality of second bevel teeth (14). A first bevel tooth (13) is meshed on one side of each of the plurality of second bevel teeth (14). Each of the plurality of first bevel teeth (13) is fixedly connected to one end of the corresponding feeding wheel (12) through a rotating shaft.

5. The photovoltaic bracket production and transfer equipment according to claim 4, characterized in that: The other end of the drive shaft (15) is rotatably mounted with a fixing block (16), which is mounted on the feeding frame (11). The outer walls of the multiple feeding wheels (12) are all connected with protective pads (17).

6. The photovoltaic bracket production transfer equipment according to claim 5, characterized in that: The base (1) has a support seat (18) installed at the bottom. The protective pad (17) has a first push plate (19) and a second push plate (20) rotatably mounted inside. The two first push plates (19) and the two second push plates (20) are rotatably mounted inside. The lower ends of the two first push plates (19) are rotatably mounted on a mounting seat (22).

7. A photovoltaic bracket production transfer device according to claim 6, characterized in that: The mounting base (22) has a movable block (23) slidably mounted inside it. The lower ends of the two second push plates (20) are rotatably mounted inside the corresponding movable block (23). The two movable blocks (23) are mounted together on opposite sides. The screw block (24) has a screw (25) threaded inside it. The screw (25) is rotatably mounted inside the mounting base (22). One end of the screw (25) passes through the mounting base (22) and is mounted with a drive motor (26). The drive motor (26) is mounted on the mounting base (22).

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