Bar emptying mechanism for induction heating
By designing a bar stock emptying mechanism with a multi-segment chain link winding and guiding structure, the problems of space occupation and driving complexity when the sensor length is long are solved, achieving stable and efficient bar stock emptying, which is suitable for sensors of different lengths.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-17
- Publication Date
- 2026-04-07
AI Technical Summary
In existing technologies, when the sensor is long, the bar material discharge rod requires additional space and the drive structure is complex. In particular, there are safety hazards during splicing, and the equipment space utilization rate is low.
Design a bar ejection mechanism for induction heating. The mechanism uses multi-section chain links wound around a turntable, and utilizes a guide structure and drive roller assembly to achieve stable ejection of the bar, reducing space occupation. The mechanism also avoids interference from chain link winding through hinge holes and protruding block structures, and is suitable for inductors of different lengths.
It improves the space utilization of the equipment, simplifies the drive structure, ensures the stability and safety of the bar stock discharge process, and is suitable for sensors of different lengths.
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Figure CN224091228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bar stock venting, specifically to a bar stock venting mechanism for induction heating. Background Technology
[0002] Currently, the movement of the bar stock after heating in the sensor is achieved by having the next bar stock push against the previous one in turn. However, for the heating and transfer of the last few bars stock, since there are no subsequent bars to push against, an additional venting rod must be used to achieve the pushing action.
[0003] However, the length of the sensors varies, especially when dealing with longer sensors, the venting rod also needs to be lengthened accordingly. Since the travel of the venting rod is related to the length of the sensor, at least twice the length of the sensor must be reserved at one end of the sensor. At the same time, a corresponding drive device is required to drive the venting rod forward a distance equal to the length of the sensor. This poses additional challenges to the drive structure and travel of the drive device.
[0004] Currently, the solution to the problem of emptying long sensor bars is often to use multiple emptying rods spliced together. However, splicing during the emptying process not only requires proximity to the sensor, which is a harsh and dangerous environment, but also requires special customization of the splicing structure and materials at the splicing points due to the influence of the temperature inside the sensor, causing great trouble for enterprises.
[0005] To address the aforementioned problems, this utility model designs and manufactures a bar material venting mechanism for induction heating to overcome the above-mentioned defects. Summary of the Invention
[0006] To address the problems existing in the prior art, this utility model provides a bar venting mechanism for induction heating, which can reduce the length of the venting rod at one end of the sensor and improve the space utilization of the equipment.
[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a bar stock venting mechanism for induction heating, including an inductor, wherein the inductor is provided with two horizontal and parallel sliding tracks, the distance between the two sliding tracks is less than the diameter of the bar stock, the bar stock can be supported and slid through the two sliding tracks, and the two ends of the two sliding tracks extend out of the two ends of the inductor respectively.
[0008] The sensor's feed end is equipped with a bracket, and a turntable is mounted on the bracket. A venting reduction motor is connected to the center of the turntable via a rotating shaft.
[0009] The turntable is provided with baffles on both sides, and multiple chain links are wound on the turntable, with the ends of adjacent chain links hinged together.
[0010] A guide structure is provided below the turntable. The height of the end of the guide structure is the same as the height of the slide. The guide structure can guide the foremost chain link column onto the slide.
[0011] A drive roller assembly is provided on the slide between the guide structure and the sensor. The drive roller assembly includes an upper roller and a lower roller. Both the upper roller and the lower roller are connected to a drive reduction motor. The upper roller and the drive reduction motor that drives the upper roller to rotate can move up and down or swing up and down. The upper roller and the lower roller can cooperate to clamp the chain link column and then drive the chain link column to move into the sensor.
[0012] Preferably, the drive reduction motor that rotates the upper roller is connected to the mounting frame;
[0013] The mounting frame is connected to a swing connecting rod near the upper roller end, and one end of the swing connecting rod is hinged to the mounting frame.
[0014] A vertical lifting cylinder is provided below the swing connecting rod. A transmission rod is hinged to the end of the vertical lifting cylinder. One end of the transmission rod is hinged to the end of the cylinder rod of the lifting cylinder, and the other end of the transmission rod is hinged to the other end of the swing connecting rod.
[0015] The mounting frame has a rotating shaft at the end away from the upper roller, and a support frame is provided below the rotating shaft. The rotating shaft is rotatably connected to the upper part of the support frame.
[0016] Preferably, the end of the chain link post is provided with two parallel connecting blocks, there is a gap between the two connecting blocks, and a hinge shaft is provided between the ends of the two connecting blocks;
[0017] The end of the adjacent link column is provided with a protrusion block, the end of the protrusion block is set as a plane, the protrusion block can be inserted into the gap between the two connecting blocks, the protrusion block is provided with a long slot hinge hole, and the two adjacent link columns are hinged through the hinge shaft and the long slot hinge hole.
[0018] When two adjacent chain links are on the same straight line, the protruding end of the chain link can abut against the end of the other adjacent chain link.
[0019] Preferably, the protruding block has an anti-interference chamfer on the inner side of the chain link winding direction.
[0020] Preferably, both the hinge shaft and the long slot hinge hole are biased towards the inner side of the chain link winding.
[0021] Preferably, the guiding structure includes a guide cover and a guide roller assembly, the guide cover being disposed diagonally above and away from the sensor, and the guide roller assembly being disposed below the guide cover and extending to the end of the slide.
[0022] Preferably, the inner side of the guide cover is an arc-shaped surface concentric with the turntable.
[0023] Preferably, the guide roller set comprises an arc segment roller set and a horizontal segment roller set, and both the arc segment roller set and the horizontal segment roller set are composed of a plurality of guide rollers;
[0024] The arc of the arc segment roller set is concentric with the rotating disc.
[0025] Preferably, two inductors are coaxially arranged.
[0026] A slide is connected between the two inductors, and a driving roller set is arranged between the two inductors.
[0027] Preferably, the outer circumferential surfaces of the upper roller and the lower roller are arranged as concave arc surfaces, and anti-skid lines are arranged on the concave arc surfaces.
[0028] The beneficial effects of the utility model are as follows:
[0029] 1. The emptying mechanism is a plurality of chain link columns, which can be wound on the rotating disc, greatly reducing the occupied space behind the inductor, improving the space utilization rate of the equipment, and after emptying, the chain link column can be automatically retracted through the rotation of the rotating disc.
[0030] 2. The utility model can be used for emptying bar stocks of inductors with different lengths, and has high standardization.
[0031] 3. The utility model avoids the interference problem of the end portions of adjacent chain link columns when the chain link columns are wound on the rotating disc by means of the long slot hinge hole, and does not affect the swinging winding between the chain link columns. In addition, the planar structure of the long slot hinge hole and the end portion of the protruding block ensures that the end portions of adjacent chain link columns can be stably abutted, ensuring the stability of the emptying bar stock process.
[0032] 4. The setting of the guide structure ensures the convenience of adjusting the chain link column at the beginning. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 It is a schematic view of a bar stock emptying mechanism for induction heating;
[0034] Figure 2 It is a schematic view of the chain link column of the utility model.
[0035] In the figure: 1, inductor; 2, chain link column; 3, rotating disc; 4, emptying reduction motor; 5, support; 6, guide cover; 7, guide roller set; 8, lower roller; 9, driving reduction motor; 10, upper roller; 11, mounting frame; 12, swinging connecting rod; 13, lifting cylinder; 21, connecting block; 22, hinge shaft; 23, protruding block; 24, long slot hinge hole. DETAILED DESCRIPTION
[0036] For the convenience of those skilled in the art to understand, the utility model will be further explained below in combination with the drawings.
[0037] As shown in Figure 1 , Figure 2 An induction heating bar emptying mechanism, comprising an inductor 1, two horizontal and parallel slide ways are arranged in the inductor 1, the distance between the two slide ways is less than the diameter of the bar, the bar can be supported and slid through the two slide ways, the two ends of the two slide ways extend out of the two ends of the inductor 1 respectively, and finally the inductor 1 is used to realize the heating and transfer of the bar;
[0038] The feeding end of the inductor 1 is provided with a support 5, the support 5 is provided with a rotating disc 3, the rotating disc 3 is connected with an emptying reduction motor 4 through a rotating shaft in the center, and the rotating disc 3 is driven to rotate through the emptying reduction motor 4 and the rotating shaft;
[0039] The utility model rotating disc 3 both sides are provided with baffle, and the rotating disc 3 is wound with multiple chain link columns 2, and the adjacent chain link columns 2 are hingedly connected at the end, and the distance between the baffles is slightly greater than the diameter of the chain link column 2, so that only one chain link column 2 can be wound in a circle;
[0040] The rotating disc 3 is provided with a guide structure below, the last end height of the guide structure is same with the slide way height, the guide structure can guide the first chain link column 2 to the slide way, and the convenience of the head adjustment of the chain link column 2 at the beginning is ensured;
[0041] The guide structure is provided with a driving roller set on the slide way between the guide structure and the inductor 1, the driving roller set comprises an upper roller 10 and a lower roller 8, the upper roller 10 and the lower roller 8 are connected with a driving reduction motor 9, the upper roller 10 and the driving reduction motor 9 driving the upper roller 10 to rotate can be lifted up and down or swing up and down, and the upper roller 10 and the lower roller 8 can cooperate to clamp the chain link column 2 and then drive the chain link column 2 to move into the inductor 1, so that finally the bar in the inductor 1 is pushed out by the chain link column 2 under the driving of the driving roller set.
[0042] In order to ensure that the upper roller 10 and the lower roller 8 can clamp the chain link column 2 when the bar needs to be emptied, without affecting the chain link column 2 to be wound on the rotating disc 3, the utility model is realized through the following structure: specifically, the driving reduction motor 9 driving the upper roller 10 to rotate is connected on a mounting frame 11, the mounting frame 11 is connected with a swing connecting rod 12 near the end of the upper roller 10, and the swing connecting rod 12 is hingedly connected with the mounting frame 11 at one end;
[0043] The swing connecting rod 12 is provided with a vertical lifting cylinder 13 below, the vertical lifting cylinder 13 is hingedly connected with a transmission rod at the end, the transmission rod is hingedly connected with the cylinder rod end of the lifting cylinder 13 at one end, and the transmission rod is hingedly connected with the other end of the swing connecting rod 12 at the other end;
[0044] The mounting frame 11 is provided with a rotating shaft away from the upper roller 10 end, and a supporting frame is arranged below the rotating shaft.
[0045] The swing connecting rod 12 is lifted by the lifting cylinder 13, and then the mounting frame 11 rotates around the rotating shaft, so that the upper roller 10 is swung, and the chain link column 2 is driven to move into the inductor 1 after being clamped by the upper roller 10 and the lower roller 8.
[0046] The chain link column 2 is provided with two parallel connecting blocks 21 at the end, and a spacing is arranged between the two connecting blocks 21, and a hinge shaft 22 is arranged between the end of the two connecting blocks 21.
[0047] When the two adjacent chain link columns 2 are on the same straight line, the end of the protruding block 23 of the chain link column 2 can abut against the end of the adjacent chain link column 2.
[0048] The long slot hinge hole 24 avoids the interference problem of the end of the adjacent chain link column 2 when the chain link column 2 is wound on the rotating disc 3, and does not affect the swinging winding between the chain link columns 2. In addition, the long slot hinge hole 24 and the plane structure of the end of the protruding block 23 ensure that the end of the adjacent chain link column 2 can be stably abutted, and the stability of the emptying rod process is ensured.
[0049] The protruding block 23 is provided with an interference prevention chamfer in the winding inner side direction of the chain link column 2, so as to avoid affecting the winding of the chain link column 2. The hinge shaft 22 and the long slot hinge hole 24 are preferably both inclined to the winding inner side direction of the chain link column 2, so that the front end of the previous chain link column 2 is subjected to a force in the obliquely downward direction, and the stability of the abutment of the adjacent chain link column 2 is ensured.
[0050] The guide structure comprises a guide cover 6 and a guide roller group 7, the guide cover 6 is arranged obliquely above the inductor 1 away from the inductor 1, the inner side of the guide cover 6 is provided as an arc surface concentric with the rotating disc 3, the guide roller group 7 is arranged below the guide cover 6 and extends to the end of the slide, the guide roller group 7 comprises an arc segment roller group and a horizontal segment roller group, and the arc segment roller group and the horizontal segment roller group are both composed of a plurality of guide rollers 7, and the arc of the arc segment roller group is concentric with the rotating disc 3.
[0051] The inductor 1 is provided with two or multiple inductors 1, the multiple inductors 1 are coaxially arranged, the slides between the two adjacent inductors 1 are connected, and the drive roller groups are also arranged between the two adjacent inductors 1, so as to ensure the stability.
[0052] The outer circumferential surfaces of the upper roller 10 and the lower roller 8 are each provided as an inner concave arc surface, and preferably provided with anti-skid lines on the inner concave arc surface to avoid the problem of slipping of the upper roller 10 and the lower roller 8 during driving.
[0053] It should be understood that the use of these embodiments is only for the purpose of illustrating the present application and is not intended to limit the scope of protection of the present application. In addition, it should also be understood that after reading the technical content of the present application, those skilled in the art can make various modifications, modifications and / or variations to the present application, and all these equivalent forms also fall within the protection scope defined by the claims attached to the present application.
Claims
1. A bar stock venting mechanism for induction heating, characterized in that, Includes a sensor (1), in which two horizontal and parallel slides are provided. The distance between the two slides is less than the diameter of the bar. The bar can be supported and slid by the two slides. The two slides extend out of the two ends of the sensor (1). The sensor (1) has a support (5) at its feed end, and a turntable (3) is provided on the support (5). The center of the turntable (3) is connected to a deceleration motor (4) via a rotating shaft. The turntable (3) is provided with baffles on both sides, and multiple chain links (2) are wound on the turntable (3), with the ends of adjacent chain links (2) hinged together; The turntable (3) is provided with a guide structure below it. The height of the end of the guide structure is the same as the height of the slide. The guide structure can guide the foremost chain link (2) onto the slide. A drive roller assembly is provided on the slide between the guide structure and the sensor (1). The drive roller assembly includes an upper roller (10) and a lower roller (8). Both the upper roller (10) and the lower roller (8) are connected to a drive reduction motor (9). The upper roller (10) and the drive reduction motor (9) that drives the upper roller (10) to rotate can move up and down or swing up and down. The upper roller (10) and the lower roller (8) can cooperate to clamp the chain link column (2) and then drive the chain link column (2) to move into the sensor (1).
2. The induction heating bar venting mechanism according to claim 1, characterized in that, The drive reduction motor (9) that drives the upper roller (10) to rotate is connected to the mounting frame (11); The mounting frame (11) is connected to a swing connecting rod (12) near the upper roller (10), and one end of the swing connecting rod (12) is hinged to the mounting frame (11); A vertical lifting cylinder (13) is provided below the swing connecting rod (12). A transmission rod is hinged to the end of the vertical lifting cylinder (13). One end of the transmission rod is hinged to the end of the cylinder rod of the lifting cylinder (13), and the other end of the transmission rod is hinged to the other end of the swing connecting rod (12). The mounting frame (11) has a rotating shaft at the end away from the upper roller (10), and a support frame is provided below the rotating shaft. The rotating shaft is rotatably connected to the upper part of the support frame.
3. The induction heating bar venting mechanism according to claim 1, characterized in that, The chain link post (2) has two parallel connecting blocks (21) at its end, with a gap between the two connecting blocks (21) and a hinge shaft (22) between the ends of the two connecting blocks (21). The end of the adjacent link post (2) is provided with a protrusion (23), the end of the protrusion (23) is set as a plane, the protrusion (23) can be inserted into the gap between the two connecting blocks (21), the protrusion (23) is provided with a long slot hinge hole (24), and the two adjacent link posts (2) are hinged through the hinge shaft (22) and the long slot hinge hole (24); When two adjacent chain links (2) are on the same straight line, the end of the protruding block (23) of the chain link (2) can abut against the end of the other adjacent chain link (2).
4. The bar stock venting mechanism for induction heating according to claim 3, characterized in that, The protruding block (23) has an anti-interference chamfer on the inner side of the chain link column (2) winding direction.
5. The induction heating bar venting mechanism according to claim 3, characterized in that, Both the hinge shaft (22) and the long slot hinge hole (24) are biased toward the inner side of the chain link post (2) winding.
6. The induction heating bar venting mechanism according to claim 1, characterized in that, The guiding structure includes a guide cover (6) and a guide roller group (7). The guide cover (6) is located diagonally above the sensor (1) away from it, and the guide roller group (7) is located below the guide cover (6) and extends to the end of the slide.
7. The induction heating bar venting mechanism according to claim 6, characterized in that, The inner side of the guide cover (6) is set as an arc-shaped surface concentric with the turntable (3).
8. The induction heating bar venting mechanism according to claim 6, characterized in that, The guide roller group (7) includes an arc-shaped section roller group and a horizontal section roller group, both of which are composed of several guide roller groups (7). The arc of the arc-shaped roller group is concentric with the turntable (3).
9. A bar stock venting mechanism for induction heating according to claim 1, characterized in that, The sensor (1) is provided in two parts, and the two sensors (1) are arranged coaxially; The slide between the two sensors (1) is connected, and a drive roller group is also provided between the two sensors (1).
10. A bar stock venting mechanism for induction heating according to claim 1, characterized in that, The outer circumferential surfaces of the upper roller (10) and the lower roller (8) are both set as concave arc surfaces, and anti-slip textures are provided on the concave arc surfaces.
Citation Information
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