Tray distributing device
By designing a tray separating device and utilizing a combination of tray separating brackets and locking components, the problems of low efficiency and poor safety in tray separating operations are solved, achieving efficient and safe tray handling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-04-07
AI Technical Summary
In the current production process of steel and aluminum products, the tray separation operation is inefficient and poses safety hazards.
Design a tray separating device, including a tray separating bracket, a locking component and a clamping claw. The tray is clamped by the clamping claw and fixed by the locking component, so as to achieve stable positioning and transportation of the tray.
It improves the efficiency of tray sorting, reduces manpower requirements, enhances safety, and avoids the risk of operator bumps and collisions.
Smart Images
Figure CN224091461U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tray divides the technical field of the tray, especially to a tray divides the device. BACKGROUND
[0002] In the production process of steel, aluminum material products, in order to facilitate the storage and transportation of steel, aluminum material belt, usually the material belt is wound into a tray, and a plurality of trays are placed on a storage rack by using a transportation device, and then a plurality of operators separate the trays on the storage rack one by one and carry them to a feeding tray, and a mechanical hand starts taking material from the topmost tray and sequentially completes the delivery of the trays to the processing equipment from top to bottom.
[0003] In summary, on the one hand, multiple operators are needed to lift the trays, which is inconvenient to operate and affects the tray separation efficiency; on the other hand, the operators are prone to collide with the trays during the carrying process, thereby posing a great safety hazard. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a tray separating device to solve the problems of low operation efficiency and poor safety of the existing tray separating method.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] The tray separating device comprises a tray separating support, a locking member and at least two clamping jaws, the locking member and the at least two clamping jaws are arranged in a ring shape on the tray separating support around the center of the tray separating support, the clamping jaws are used to clamp the trays and are fixed to the tray separating support to fix and limit the trays by the at least two clamping jaws, and the locking member is movably arranged on the tray separating support and can press or release the trays in the direction of approaching or moving away from the center of the tray separating support.
[0007] As a preferred embodiment, the locking member comprises a locking push rod, the locking push rod is movably connected to the tray separating support, a fixing structure is arranged on the locking push rod, and the end of the locking push rod can abut against the tray, and the fixing structure is used to fix the locking push rod to the tray separating support.
[0008] As a preferred embodiment, the locking member comprises a locking mounting block and a locking push rod, the locking mounting block is fixedly arranged on the tray separating support, the locking push rod is movably connected to the locking mounting block in the direction of approaching or moving away from the center of the tray separating support, so that the locking push rod can press or release the trays.
[0009] As a preferred embodiment, a fixing structure is arranged on the locking push rod, and the locking push rod is fixedly connected to the locking mounting block through the fixing structure.
[0010] As preferred, a threaded through hole is formed on the locking mounting block, a threaded part is arranged on the locking push rod, the threaded part is threadedly connected in the threaded through hole, and the threaded part forms the fixing structure.
[0011] As preferred, a screw handle is fixedly arranged on the locking push rod away from the tray.
[0012] As preferred, the pawl is arranged on the locking push rod close to the tray, and the pawl is rotatably connected to the locking push rod.
[0013] As preferred, a first mounting hole is formed on the pawl;
[0014] A plurality of second mounting holes are formed on the tray dividing support in a direction close to or away from the center of the tray dividing support;
[0015] The tray dividing device further comprises a fastening connecting piece, the fastening connecting piece is arranged through the first mounting hole and optionally arranged through one of the second mounting holes, so as to fix the pawl on the tray dividing support.
[0016] As preferred, the pawl comprises a pawl body, a supporting block and a rib plate, the pawl body is fixedly connected to the supporting block and used for clamping the tray, the first mounting hole is formed on the supporting block, and the rib plate is fixedly connected between the pawl body and the supporting block.
[0017] As preferred, the tray dividing support comprises at least three supporting arms, at least two of the supporting arms are arranged around the center of the tray dividing support, at least one of the supporting arms is arranged with the locking piece.
[0018] As preferred, the tray dividing support further comprises a circular hanging tray fixedly arranged on the center of the tray dividing support, and the circular hanging tray is arranged with a hanging ring.
[0019] The tray dividing device has the advantages that: the tray dividing device can save the operation of manually carrying the tray to the feeding tray by the operator, only one operator can control the mechanical arm to carry the tray dividing device with the tray to the feeding tray, so that the manpower is saved, the carrying efficiency is ensured, and the safety is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structure diagram of the tray dividing device provided by the embodiment of the utility model;
[0021] Figure 2 is a front view of the tray support provided by the embodiment of the present application;
[0022] Figure 3 is an exploded schematic view of the tray separating device provided by the embodiment of the present application;
[0023] Figure 4 is a schematic view of the locking member provided by the embodiment of the present application;
[0024] Figure 5 is a schematic view of the claw provided by the embodiment of the present application.
[0025] In the drawings:
[0026] 1, tray support; 11, support arm; 111, second mounting hole; 12, round hanging tray;
[0027] 2, locking member; 21, locking mounting block; 211, threaded through hole; 22, locking push rod; 23, screw handle;
[0028] 3, claw; 31, claw body; 32, support block; 321, first mounting hole; 33, rib plate;
[0029] 4, fastening connecting member. DETAILED DESCRIPTION
[0030] The present application will be further described in detail below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present application, and not to limit the present application. In addition, it should be noted that, in order to facilitate the description, only the parts related to the present application are shown in the drawings, rather than all the structures.
[0031] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0032] In the utility model, unless another definite provision and limitation, first feature is in second feature "on" or "under" can include that first and second features are in direct contact, also can include that first and second features are not in direct contact but contact through other feature between them. Moreover, first feature is in second feature "on", "above" and "upper surface" includes that first feature is in second feature directly above and obliquely above, or just indicates that first feature horizontal height is higher than second feature. First feature is in second feature "under", "below" and "under surface" includes that first feature is in second feature directly below and obliquely below, or just indicates that first feature horizontal height is less than second feature.
[0033] In the description of the embodiment, the terms "upper", "lower", "right", "left" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, only for the convenience of description and simplification of operation, and not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.
[0034] The tray separating device provided by the utility model will be described below in combination with the drawings and specific embodiments. In the embodiment, the tray separating device is suitable for aluminum and steel strips wound into a disc shape (hereinafter referred to as a tray), and of course in other embodiments, the tray separating device can also separate and handle other materials or products in a disc shape to complete the separation and handling of multiple trays.
[0035] Reference Figure 1 As shown in the figure, the tray separating device specifically comprises a separating support 1, a locking piece 2 and at least two clamping jaws 3. Among them, around the center of the separating support 1, the locking piece 2 and the at least two clamping jaws 3 are arranged annularly on the separating support 1, the clamping jaw 3 can clamp the tray and is fixedly connected to the separating support 1, so as to fix and limit the tray through the at least two clamping jaws 3, and the locking piece 2 is movably arranged on the separating support 1 and can press or release the tray in the direction close to or away from the center of the separating support 1.
[0036] Specifically, in the embodiment, referring to Figure 2 As shown in the figure, the separating support 1 is in a star-shaped structure and comprises three supporting arms 11 extending outward from the center of the separating support 1, the three supporting arms 11 are arranged annularly along the center of the separating support 1, and the separating support 1 as a whole can be made of steel to ensure the strength and can bear a tray with a large weight. The star-shaped structure of the separating support 1 can save part of the steel between adjacent supporting arms 11, so as to reduce the overall weight of the separating support 1 on the basis of meeting the use requirements, thereby facilitating the handling equipment such as a mechanical hand to carry the separating support 1 with the assembled tray to a specified position.
[0037] More specifically, in combination with Figure 1 、 Figure 2 shown, wherein two clamping jaws 3 are arranged on two of the three arms 11, and a locking piece 2 is arranged on the other arm 11. The two clamping jaws 3 first clamp and pre-position the tray from the outer edge of the tray, and then the locking piece 2 is pressed on the tray, so that the tray can be fixed on the tray rack 1 by the cooperation of the locking piece 2 and the two clamping jaws 3, and the stability is strong. Further, the three arms 11 are arranged at equal intervals in the circumferential direction, so that an angle of 120° is formed between the three arms 11, which can further improve the clamping stability of the tray.
[0038] Of course, it can be understood that in other parallel embodiments, the rack can also be provided with four, five or even more, and the locking piece 2 can also be provided with two, three or even more, so that it can be adapted to the tray with larger radial size and heavier weight. The tray can be divided, installed and carried, and the stability and reliability can be ensured. Therefore, the present application does not limit the number of arms 11, clamping jaws 3 and locking pieces 2, and those skilled in the art can select according to actual needs.
[0039] Optionally, the tray rack 1 further comprises a circular lifting plate 12 located at the center of the tray rack 1, and the circular lifting plate 12 is fixedly connected to the intersection point of the three arms 11 by welding or the like, and a lifting ring for lifting the entire tray rack 1 by a mechanical hand can be arranged on the circular lifting plate 12, so as to achieve the purpose of saving labor, and the practicality, convenience and safety of the entire tray rack 1 can be further enhanced. Preferably, the circular lifting plate 12 is made of steel.
[0040] Optionally, in order to improve the application range of the tray dividing device, a first mounting hole 321 is formed in the clamping jaw 3 in the embodiment; a plurality of second mounting holes 111 are formed in the arm 11 in the direction close to or away from the center of the tray rack 1; and the tray dividing device provided in the embodiment further comprises a fastening connecting piece 4, which is arranged in the first mounting hole 321 and optionally arranged in one of the second mounting holes 111, so as to fix the clamping jaw 3 on the tray rack 1 in different relative positions.
[0041] One of the embodiments of the present embodiment is that the first mounting hole 321 is a sliding hole, the second mounting hole 111 is a threaded hole, the fastening connector 4 is selected from a screw or a bolt, and the operator moves the clamping jaw 3 to the appropriate position on the supporting arm 11 according to the actual size of the tray in the radial direction, then fastens the fastening connector 4 through the first mounting hole 321, and then screws it in the second mounting hole 111, so as to complete the fixation of the clamping jaw 3. Through the above setting, the tray separating device can separate trays of various diameters, and the operation is simple, the clamping jaw 3 is fixed stably and reliably, and the practicability is greatly improved.
[0042] Specifically, in the present embodiment, referring to Figure 3 、 Figure 4 , the locking member 2 includes a locking mounting block 21 and a locking push rod 22. The locking mounting block 21 is fixedly connected to the supporting arm 11, and the locking push rod 22 is movably connected to the locking mounting block 21 in the direction of approaching or moving away from the center of the tray separating support 1, so that when the tray is placed on the device, the locking push rod 22 can be pressed against the top outer edge of the tray, so that the tray can be fixedly arranged on the tray separating support 1. After the tray is transported to the unloading station, the locking push rod 22 can move away from the tray to release the tray, so that the tray can be easily removed from the device, thereby facilitating the feeding, transporting and unloading process of the tray and improving the conveying efficiency of the tray.
[0043] Further, in the present embodiment, the locking push rod 22 is provided with a fixing structure, and the locking push rod 22 can be fixedly connected to the locking mounting block 21 through the fixing structure, so as to improve the safety of the tray during transportation and prevent the tray from slipping off the tray separating support 1.
[0044] One of the embodiments of the present embodiment is that the locking mounting block 21 is provided with a threaded hole 211, and the locking push rod is provided with a threaded portion which is threadedly connected to the threaded hole 211, i.e. the threaded portion forms the fixing structure, so that the locking push rod 22 can be movably or fixedly connected to the locking mounting block 21 through the threaded connection. This implementation simplifies the structure of the locking member 2, is safe and reliable, easy to operate, and reduces the difficulty of the locking push rod 22 in pressing or releasing the tray.
[0045] It should be further noted that in the present embodiment, the locking mounting block 21 is fixedly installed on the supporting arm 11 through a threaded connector, so as to facilitate the disassembly, maintenance and replacement of the locking member 2. Of course, in other parallel embodiments, the locking mounting block 21 can also be connected to the supporting arm 11 by clamping or other detachable fixing methods, which are not limited in the present embodiment.
[0046] In order to facilitate the screwing, in the embodiment, a screwing handle 23 is fixedly arranged on the locking push rod 22 away from the tray, so as to facilitate the operator to screw the locking push rod 22 and reduce the operation pressure.
[0047] Further, in the embodiment, the end of the locking push rod 22 close to the tray is also provided with a claw 3, specifically, the claw 3 is rotatably connected to the locking push rod 22, so that after the claw 3 connected to the locking push rod 22 is clamped on the tray, the claw 3 does not interfere with the rotation of the locking push rod 22, thereby achieving the purpose of moving the locking push rod 22 towards the tray and pressing the tray.
[0048] In the embodiment, referring to Figure 5 , the claw 3 specifically includes a claw main body 31, a supporting block 32 and a rib plate 33, wherein the claw main body 31 is fixedly connected to the supporting block 32, and the claw main body 31 is preferably in a U-shaped structure, so as to facilitate clamping the tray; the supporting block 32 is provided with the above-mentioned first mounting hole 321, and the rib plate 33 is fixedly connected between the claw main body 31 and the supporting block 32, so as to strengthen the structural strength of the claw main body 31 and prevent the claw main body 31 from bending and skewing.
[0049] It should be noted that in the embodiment, only the two claws 3 not directly connected to the locking push rod 22 are designed in the above-mentioned split structure, and the claw 3 directly connected to the locking push rod 22 only includes the above-mentioned claw main body 31, so as to ensure that the locking push rod 22 and the claw main body 31 can relatively rotate.
[0050] Further, the clamping surfaces of the claw main body 31 are arc-shaped, so that the shape of the claw main body 31 can better adapt to the outer edge of the tray, improve the contact area between the claw main body 31 and the outer edge of the tray, and thereby enhance the clamping reliability of the claw main body 31.
[0051] Working principle: according to the above-mentioned tray separating device, in use, first, use the mechanical lifting arm to hook on the lifting ring on the circular lifting tray 12, and then use the mechanical lifting arm to move the entire tray separating device to the position where the tray is placed. After the operator aligns the two claw main bodies 31 fixed on the lifting arm with the tray to be separated, the mechanical lifting arm is used to lift the tray separating device, so that the two claw main bodies 31 are clamped at the outer edge of the tray, thereby achieving the purpose of pre-positioning the tray to be separated. Then the operator uses the screwing handle 23 to rotate the locking push rod 22 towards the tray, until the claw main body 31 connected to the locking push rod 22 can be clamped at the outer edge of the tray, and then the locking push rod 22 is adjusted slightly, so that the claw main body 31 is tightly pressed on the tray, thereby achieving the purpose of fixing the tray on the tray separating device. Finally, the mechanical lifting arm is used to lift the tray separating device upwards, and the tray on the tray separating device is carried to the feeding tray.
[0052] After the tray is carried to the feeding tray, the operator twists the locking push rod 22 in the reverse direction to release the pawl body 31 on the locking push rod 22, and then moves the tray separating device away from the tray, and then uses the mechanical arm to move the tray separating device to the position of the next tray to be separated, and repeats the above installation steps until a group of trays are separated and carried to the feeding tray. Through the above tray separating device, the operation of manually carrying the tray to the feeding tray by the operator can be saved, and only one operator is needed to control the mechanical arm to carry the tray separating device provided with the tray to the feeding tray, thereby saving manpower, ensuring the carrying efficiency, being safer, and avoiding the risk of personal danger to the operator.
[0053] In the description of the present specification, the description referring to the terms "some embodiments", "other embodiments", and the like means that the specific features, structures, materials or characteristics described in connection with the embodiments or examples are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0054] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the implementation modes of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present application. Here, it is not necessary and impossible to exhaust all the implementation modes. Any modification, equivalent substitution and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A tray separating device, characterized in that, The device includes a tray support (1), a locking element (2), and at least two claws (3). The locking element (2) and at least two claws (3) are arranged in a ring around the center of the tray support (1). The claws (3) are used to clamp the tray and are fixed to the tray support (1) so as to fix and limit the tray by the at least two claws (3). The locking element (2) is movably arranged on the tray support (1) and can press or release the tray in a direction close to or away from the center of the tray support (1).
2. The tray separating device according to claim 1, characterized in that, The locking component (2) includes a locking mounting block (21) and a locking push rod (22). The locking mounting block (21) is fixed on the tray support (1). The locking push rod (22) is movably connected to the locking mounting block (21) in a direction close to or away from the center of the tray support (1) so that the locking push rod (22) can press or release the tray.
3. The tray separating device according to claim 2, characterized in that, The locking push rod (22) is provided with a fixing structure, and the locking push rod (22) is fixedly connected to the locking mounting block (21) through the fixing structure.
4. The tray separating device according to claim 3, characterized in that, The locking mounting block (21) has a threaded through hole (211), and the locking push rod (22) has a threaded part. The threaded part is threadedly connected to the threaded through hole, and the threaded part forms the fixing structure.
5. The tray separating device according to claim 4, characterized in that, A screw handle (23) is fixedly provided at the end of the locking push rod (22) away from the material tray.
6. The tray separating device according to claim 2, characterized in that, The locking push rod (22) is provided with a pawl (3) at one end near the material tray, and the pawl (3) is rotatably connected to the locking push rod (22).
7. The tray separating device according to any one of claims 1-6, characterized in that, The claw (3) is provided with a first mounting hole (321); Along a direction close to or far from the center of the disc support (1), a plurality of spaced second mounting holes (111) are provided on the disc support (1); The tray separating device further includes a fastening connector (4), which passes through the first mounting hole (321) and can optionally pass through one of the second mounting holes (111) to fix the claw (3) to the tray separating bracket (1).
8. The tray separating device according to claim 7, characterized in that, The claw (3) includes a claw body (31), a support block (32) and a rib (33). The claw body (31) is fixedly connected to the support block (32) and is used to clamp the material tray. The support block (32) has the first mounting hole (321). The rib (33) is fixedly connected between the claw body (31) and the support block (32).
9. The tray separating device according to any one of claims 1-6, characterized in that, The disc support (1) includes at least three arms (11), which are arranged around the center of the disc support (1). At least two of the arms (11) are provided with the claws (3), and at least one of the arms (11) is provided with the locking member (2).
10. The tray separating device according to claim 9, characterized in that, The disc support (1) also includes a circular hanging plate (12) fixedly disposed at the center of the disc support (1), and the circular hanging plate (12) is provided with a hanging ring.