Die for manufacturing optical lens

Abstract

The utility model relates to the technical field of optical lens equipment, and particularly discloses a die for manufacturing an optical lens, which comprises a base and a female die bracket arranged at the top of the base, the female die bracket is in a gantry structure shape, a mounting groove is formed in the top of the female die bracket, a female die seat is arranged in the mounting groove, and the female die seat is arranged on the base. A guide block is arranged on one side of the upper portion of the outer wall of the female die base, and a guide groove matched with the guide block is formed in one side of the mounting groove. A mounting groove is formed in the female die bracket, a hidden groove and a locking groove are formed in the inner wall of the mounting groove and the outer wall of the female die base respectively, a locking block is arranged in the hidden groove, one end of the locking block is inserted into the locking groove, a telescopic device is arranged on the female die bracket, the output end of the telescopic device is arranged on the locking block, and handle grooves are formed in the two sides of the top of the female die base. According to the die, the female die machining cost is greatly reduced, meanwhile, the remodeling speed is increased, the cooling function is achieved, and the die machining speed is increased; and the cold water machine and the fan are started, so that the female die seat can be quickly cooled easily.

Description

Technical Field

[0001] This utility model relates to the field of optical lens equipment technology, and specifically discloses a mold for manufacturing optical lenses. Background Technology

[0002] Optical glass is made by mixing high-purity oxides of silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium, etc., according to a specific formula, melting them at high temperature in a platinum crucible, and then stirring them ultrasonically to remove air bubbles. It is then slowly cooled over a long period to prevent internal stress in the glass block. After cooling, the glass block must be measured with optical instruments to check whether its purity, transparency, uniformity, refractive index, and dispersion meet specifications. Qualified glass blocks are then heated and pressed to form optical lens blanks. Molds are required in the manufacturing process of optical lenses.

[0003] The existing molds used for manufacturing optical lenses have the following defects:

[0004] One model of optical lens corresponds to one mold. Multiple varieties require a large amount of material to process and manufacture concave molds, which is very costly.

[0005] Furthermore, the existing optical lens manufacturing molds require the molds to be left to cool naturally after molding, which is a slow molding process, increasing working time and reducing work efficiency. Utility Model Content

[0006] This invention proposes a mold for manufacturing optical lenses. This mold greatly reduces the cost of die processing, while increasing the changeover speed and has a cooling function, thereby improving the speed of mold processing.

[0007] This utility model is implemented as follows: a mold for manufacturing optical lenses includes a base and a mold support mounted on the top of the base. The mold support has a gantry structure. The top of the mold support has an installation groove, and a mold base is provided in the installation groove. A guide block is provided on one side of the outer wall of the mold base, and a guide groove adapted to the guide block is provided on one side of the installation groove. A hidden groove and a locking groove are respectively provided on the inner wall of the installation groove and the outer wall of the mold base. A locking block is provided in the hidden groove, and one end of the locking block is inserted into the locking groove. A telescopic device is provided on the mold support, and the output end of the telescopic device is provided on the locking block. Handle grooves are provided on both sides of the top of the mold base.

[0008] As a preferred mold for manufacturing optical lenses according to this utility model, the telescopic device is an electric telescopic rod, a pneumatic telescopic rod, or a hydraulic telescopic rod.

[0009] As a preferred mold for manufacturing optical lenses according to this utility model, the bottom of the die base has a groove, and a cooling coil is provided in the groove that is in contact with the die base.

[0010] As a preferred mold for manufacturing optical lenses according to this utility model, a chiller is provided below the concave mold bracket and fixed to the top of the base. The inlet pipe and outlet pipe of the chiller are respectively connected to the cooling coil through pipes.

[0011] As a preferred mold for manufacturing optical lenses according to this utility model, the top of the inner cavity of the mold bracket has a through groove communicating with the mounting groove, and a fan is provided in the through groove.

[0012] As a preferred embodiment of the mold for manufacturing optical lenses according to this utility model, the inner wall edge of the groove has a rectangular groove, the inside of the rectangular groove has a first through hole, and the mold support has a second through hole communicating with the first through hole.

[0013] As a preferred mold for manufacturing optical lenses according to this utility model, a filter cover that is detachable from the through groove is provided below the fan.

[0014] The beneficial effects of this utility model are:

[0015] 1. In this utility model, the guide block on the die holder is aligned with the guide groove. The die holder is placed in the mounting groove, the guide block is locked in the guide groove, and the telescopic device is activated. One end of the locking block moves out from the hidden groove and is locked in the locking groove, which restricts and fixes the die holder, so that the die holder and the die bracket form a complete combined die component. When replacing, the locking block is reset, and the die holder in the die bracket can be easily taken out through the handle groove.

[0016] 2. In this utility model, by starting the chiller and the fan, the chiller circulates cooling water to the cooling coil, which facilitates the cooling of the die holder. The cold air enters the groove and flows rapidly through the first and second through holes, which facilitates the removal of some of the heat from the die holder and makes it easy to cool down the die holder quickly. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 for Figure 1A schematic diagram of the AA-direction structure.

[0020] Figure 3 This is a bottom view of the structure of the concave mold base of this utility model.

[0021] Figure 4 This is a schematic diagram of the structure of the concave mold base of this utility model.

[0022] The markings in the diagram are: 1. Base; 2. Die bracket; 3. Mounting groove; 4. Die seat; 5. Guide block; 6. Guide groove; 7. Hidden groove; 8. Locking groove; 9. Locking block; 10. Telescopic device; 11. Handle groove; 12. Groove; 13. Cooling coil; 14. Chiller; 15. Through groove; 16. Fan; 17. Rectangular groove; 18. First through hole; 19. Second through hole; 20. Filter cover. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0024] Please see Figure 1-4 A mold for manufacturing optical lenses includes a base 1 and a mold support 2 located on top of the base 1. The mold support 2 has a gantry structure. The top of the mold support 2 has an installation groove 3, and a mold base 4 is provided in the installation groove 3. A guide block 5 is provided on one side of the upper outer wall of the mold base 4, and a guide groove 6 adapted to the guide block 5 is provided on one side of the installation groove 3. A hidden groove 7 and a locking groove 8 are respectively provided on the inner wall of the installation groove 3 and the outer wall of the mold base 4. A locking block 9 is provided in the hidden groove 7, and one end of the locking block 9 is inserted into the locking groove 8. A telescopic device 10 is provided on the mold support 2, and the output end of the telescopic device 10 is provided on the locking block 9. Handle grooves 11 are provided on both sides of the top of the mold base 4. The telescopic device 10 is an electric telescopic rod, a pneumatic telescopic rod, or a hydraulic telescopic rod.

[0025] In this embodiment: all the die holders 4 have the same external structure and are adapted to the mounting groove 3 on the top of the die holder 2. Mold core cavities for processing optical lenses of different models and specifications are respectively opened on the top of multiple die holders 4. The die holder 4 is placed in the mounting groove 3 by aligning the guide block 5 on the die holder 4 with the guide groove 6. The guide block 5 is locked in the guide groove 6, facilitating quick and easy alignment and leveling of the die holder 4, ensuring that the top ends are in the same plane, thus guaranteeing the overall stability and balance of the equipment. Furthermore, when the telescopic device 10 is activated, one end of the locking block 9 moves out of the hidden groove 7. The locking block 9 is locked in the locking groove 8, which restricts and fixes the die holder 4, so that the die bracket 2 and the die holder 4 form a complete die assembly. When replacing, the locking block 9 resets, and the die holder 4 in the die bracket 2 can be easily taken out through the handle groove 11. The die holder 4 to be replaced can be assembled into the mounting groove 3 on the top of the die bracket 2. The die bracket 2 is shared, and only the die holder 4 needs to be replaced. This mold greatly reduces the die processing cost, maintenance and management cost, and labor intensity of operators when changing molds, while improving the changeover speed.

[0026] As a technical optimization of this utility model, a groove 12 is opened at the bottom of the die holder 4, and a cooling coil 13 is provided in the groove 12 and is attached to the die holder 4; a chiller 14 is provided below the die bracket 2 and is fixedly connected to the top of the base 1, and the water inlet pipe and water outlet pipe of the chiller 14 are connected to the cooling coil 13 through pipes respectively.

[0027] In this embodiment: the cooling coil 13 is in contact with the die holder 4. When the chiller 14 is started, cooling water can be circulated to the cooling coil 13, which makes it easy to cool down the die holder 4.

[0028] As a technical optimization of this utility model, the top of the inner cavity mold bracket 2 is provided with a through groove 15 that communicates with the mounting groove 3, and a fan 16 is provided in the through groove 15.

[0029] In this embodiment: Activating the fan 16 in the through slot 15 makes it easy to deliver cold air into the mounting slot 3, and the cold air makes it easy to cool down the die holder 4 again.

[0030] As a technical optimization of this utility model, a rectangular groove 17 is opened on the inner wall edge of the groove 12, and a first through hole 18 is opened inside the rectangular groove 17. A second through hole 19 communicating with the first through hole 18 is opened on the die bracket 2.

[0031] In this embodiment: the first through hole 18 and the second through hole 19 further facilitate the airflow out of the mounting groove 3, and the airflow in the mounting groove 3 facilitates the rapid cooling of the die holder 4.

[0032] As a technical optimization of this utility model, a filter cover 20 that is detachable from the through groove 15 is provided below the fan 16.

[0033] In this embodiment, the filter cover 20 filters the air entering the channel 15, preventing dust and impurities in the fresh air from accumulating on the fan blades of the fan 16.

[0034] Working principle and usage process of this utility model:

[0035] The guide block 5 on the die holder 4 is aligned with the guide groove 6. The die holder 4 is placed in the mounting groove 3, and the guide block 5 is locked in the guide groove 6. The telescopic device 10 is activated, and one end of the locking block 9 moves out from the hidden groove 7 and is locked in the locking groove 8, which restricts and fixes the die holder 4, so that the die holder 2 and the die holder 4 form a complete combined die part. When replacing, the locking block 9 is reset, and the die holder 4 in the die holder 2 can be easily taken out through the handle groove 11. During processing, the chiller 14 and the fan 16 are started. The chiller 14 circulates cooling water to the cooling coil 13, which can easily cool the die holder 4. The cold air enters the groove 12 and flows through the first through hole 18 and the second through hole 19, which can make the internal airflow flow quickly, which can easily carry away some of the heat on the die holder 4 and make the die holder 4 cool down quickly.

[0036] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] However, the above are merely specific embodiments of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A mold for manufacturing optical lenses, characterized in that: The device includes a base (1) and a die holder (2) located on top of the base (1). The die holder (2) is in the shape of a gantry structure. The top of the die holder (2) has an installation groove (3). The installation groove (3) contains a die seat (4). A guide block (5) is located on one side of the outer wall of the die seat (4). A guide groove (6) that matches the guide block (5) is located on one side of the installation groove (3). A hidden groove (7) and a locking groove (8) are respectively located on the inner wall of the installation groove (3) and the outer wall of the die seat (4). A locking block (9) is located in the hidden groove (7), and one end of the locking block (9) is inserted into the locking groove (8). A telescopic device (10) is provided on the die holder (2). The output end of the telescopic device (10) is located on the locking block (9). Handle grooves (11) are provided on both sides of the top of the die seat (4).

2. The mold for manufacturing optical lenses according to claim 1, characterized in that: The telescopic device (10) is an electric telescopic rod, a pneumatic telescopic rod, or a hydraulic telescopic rod.

3. The mold for manufacturing optical lenses according to claim 1, characterized in that: The bottom of the die holder (4) has a groove (12), and a cooling coil (13) is provided in the groove (12) and is in contact with the die holder (4).

4. The mold for manufacturing optical lenses according to claim 3, characterized in that: The die bracket (2) is provided with a chiller (14) fixed to the top of the base (1) below it. The inlet pipe and outlet pipe of the chiller (14) are connected to the cooling coil (13) through pipes respectively.

5. The mold for manufacturing optical lenses according to claim 1, characterized in that: The top of the inner cavity of the die bracket (2) is provided with a through groove (15) that communicates with the mounting groove (3), and a fan (16) is provided in the through groove (15).

6. The mold for manufacturing optical lenses according to claim 3, characterized in that: The inner wall edge of the groove (12) has a rectangular groove (17), the inside of the rectangular groove (17) has a first through hole (18), and the die bracket (2) has a second through hole (19) communicating with the first through hole (18).

7. The mold for manufacturing optical lenses according to claim 5, characterized in that: The fan (16) is provided with a filter cover (20) that is detachable from the through groove (15) below it.

Images