Stainless steel wire coating device
By changing the flow direction of the coating agent using rotating and reflux components, the problem of low immersion efficiency in stainless steel wire coating devices is solved, achieving uniform immersion and temperature control, and improving the processing performance and durability of stainless steel wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-04-07
AI Technical Summary
The existing stainless steel wire coating equipment has low and uneven immersion efficiency and limited immersion time, resulting in insufficient contact of the wire inside the stainless steel wire coil.
The flow direction of the film-forming agent is changed by using a rotating component and a reflux component. Through the combined use of impeller agitation and reflux pump, the film-forming agent continuously impacts the stainless steel wire coil, and the heating device maintains a consistent temperature.
It improves soaking efficiency and effect, ensures that stainless steel wire coils are evenly coated with the coating agent, and enhances the processing performance and durability of stainless steel wire.
Smart Images

Figure CN224092002U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stainless steel wire production technology, and more specifically, to a device for coating stainless steel wire. Background Technology
[0002] Stainless steel wire coating is a process that forms a protective or functional film layer on the surface of stainless steel wire through surface treatment technology. Its main purpose is to improve processing performance and product durability, enhance the wire's tensile deformation capacity, and reduce friction during processing. A common coating process involves suspending a whole bundle of stainless steel wire in a chemical bath containing a coating agent and immersing it for about half an hour before lifting it for subsequent processing. However, the wires within the stainless steel wire bundle are in close contact, and the bundle remains stationary in the chemical bath. Due to the limited immersion time, the actual immersion efficiency is low, and the immersion effect is uneven. Therefore, this invention proposes a novel coating device to solve the above problems. Summary of the Invention
[0003] To address the shortcomings of existing technologies, the purpose of this invention is to provide a stainless steel wire coating device that, by changing the flow direction of the coating agent, continuously impacts the stainless steel wire roll, thereby improving immersion efficiency and ensuring immersion effect.
[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0005] A stainless steel wire coating device includes a reagent tank and a rotating assembly. The rotating assembly is disposed at the bottom of the reagent tank and includes a support platform, an impeller, a magnetic coupling, and a motor. The support platform is disposed on the inner bottom surface of the reagent tank and has fixed feet on its bottom surface. The impeller is disposed between the support platform and the reagent tank, and the motor is disposed on the outer bottom surface of the reagent tank. The impeller is connected to the motor through the magnetic coupling.
[0006] In one embodiment, the load-bearing platform is a grating plate, and the four corners of the grating plate are respectively provided with fixing feet.
[0007] In one embodiment, the stainless steel wire coating device further includes a reflux assembly, which includes a reflux pump, a first delivery pipe, and a second delivery pipe. The first delivery pipe is connected to the inlet end of the reflux pump, and the second delivery pipe is connected to the outlet end of the reflux pump. The reflux pump is mounted on the reagent tank. The first delivery pipe is vertically arranged along the inner wall of the reagent tank, and there is a gap between the bottom end of the first delivery pipe and the bottom surface of the reagent tank. The end of the second delivery pipe is below the liquid surface of the reagent tank.
[0008] In one embodiment, the number of reflux components is greater than or equal to two, and the plurality of reflux components are evenly distributed along the top surface of the reagent tank.
[0009] In one embodiment, the reagent pool is equipped with a heating device.
[0010] In one embodiment, the gap between the bottom end of the first delivery pipe and the bottom surface of the pharmaceutical tank is 3-8 cm.
[0011] In summary, this utility model has the following beneficial effects:
[0012] This invention improves immersion efficiency and ensures immersion effect by changing the flow direction of the film-forming agent, allowing the agent to continuously impact the stainless steel wire coil. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the present invention.
[0014] In the diagram: 1. Chemical tank, 2. Load-bearing platform, 3. Fixed foot, 4. Impeller, 5. Motor, 6. Magnetic coupling, 7. Return pump, 8. First delivery pipe, 9. Second delivery pipe. Detailed Implementation
[0015] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0016] It is worth noting that the directional terms such as "up" and "down" used in this article are all relative to the perspective of the attached figures and are only for the purpose of description. They should not be interpreted as limitations on the technical solutions.
[0017] like Figure 1 As shown, this utility model proposes a stainless steel wire coating device, including a reagent tank 1 and a rotating assembly. The rotating assembly is located at the bottom of the reagent tank 1 and includes a load-bearing platform 2, an impeller 4, a magnetic coupling 6, and a motor 5. The load-bearing platform 2 is located on the inner bottom surface of the reagent tank 1, and a fixing foot 3 is provided on the bottom surface of the load-bearing platform 2. The impeller 4 is located between the load-bearing platform 2 and the reagent tank 1, and the motor 5 is located on the outer bottom surface of the reagent tank 1. The impeller 4 is connected to the motor 5 through the magnetic coupling 6.
[0018] In this invention, the rotating assembly is suitable for the existing chemical tank 1 and has the advantage of easy installation. The chemical tank 1 is filled with a film-forming agent. The supporting platform 2 is not fixed to the chemical tank 1. After the stainless steel wire roll is hoisted into the chemical tank 1, it is placed on the supporting platform 2. Then, the motor 5 drives the impeller 4 to rotate through the magnetic coupling, so that the film-forming agent in the chemical tank 1 is in a flowing state. The flowing film-forming agent continuously impacts the stainless steel wire roll, improving the soaking efficiency and ensuring the soaking effect.
[0019] Furthermore, the load-bearing platform 2 is a grating plate, with fixing feet 3 at each of the four corners. The load-bearing platform 2 with the grating structure does not affect the agitation effect of the impeller 4 on the film-forming agent. Since the stainless steel wire roll is placed on the load-bearing platform 2, the grating structure is more conducive to the wetting of the stainless steel wire roll by the film-forming agent when the impeller 4 agitates.
[0020] Furthermore, the stainless steel wire coating device also includes a reflux assembly, which comprises a reflux pump 7, a first delivery pipe 8, and a second delivery pipe 9. The first delivery pipe 8 is connected to the inlet of the reflux pump 7, and the second delivery pipe 9 is connected to the outlet of the reflux pump 7. The reflux pump 7 is mounted on the chemical tank 1. The first delivery pipe 8 is vertically arranged along the inner wall of the chemical tank 1, with a gap, preferably 3-8 cm, between the bottom end of the first delivery pipe 8 and the bottom surface of the chemical tank 1. The end of the second delivery pipe 9 is below the liquid surface of the chemical tank 1. The reflux assembly works in conjunction with the rotation assembly, activating only one of them at a time. This is because the reflux assembly and the rotation assembly allow the coating agent to flow in different directions, facilitating flow from different angles and improving the soaking effect of the stainless steel wire coil.
[0021] The reflux pump 7 can draw water through the first delivery pipe 8 and discharge water through the second delivery pipe 9, or it can draw water through the second delivery pipe 9 and discharge water through the first delivery pipe 8. In other words, the reflux assembly can change the flow direction of the film-forming agent and improve the soaking efficiency of the film-forming agent on the stainless steel wire coil.
[0022] Furthermore, the number of reflux components is greater than or equal to two, and multiple reflux components are evenly distributed along the top surface of the reagent tank 1.
[0023] Furthermore, the reagent tank 1 is equipped with a heating device to maintain the coating agent at a constant temperature, ensuring the effective soaking of the stainless steel wire coil. With the rotating and reflux components in place, the overall temperature of the coating agent remains consistent, which helps guarantee the soaking effect.
[0024] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A stainless steel wire coating device, characterized in that, The device includes a reagent tank (1) and a rotating assembly. The rotating assembly is located at the bottom of the reagent tank (1). The rotating assembly includes a load-bearing platform (2), an impeller (4), a magnetic coupling (6), and a motor (5). The load-bearing platform (2) is located on the inner bottom surface of the reagent tank (1). The bottom surface of the load-bearing platform (2) is provided with fixed feet (3). The impeller (4) is located between the load-bearing platform (2) and the reagent tank (1). The motor (5) is located on the outer bottom surface of the reagent tank (1). The impeller (4) is connected to the motor (5) through the magnetic coupling (6).
2. The stainless steel wire coating apparatus as described in claim 1, characterized in that, The load-bearing platform (2) is a grating plate, and fixed feet (3) are provided at the four corners of the grating plate.
3. The stainless steel wire coating apparatus as described in claim 1 or 2, characterized in that, It also includes a reflux assembly, which includes a reflux pump (7), a first delivery pipe (8) and a second delivery pipe (9). The first delivery pipe (8) is connected to the inlet end of the reflux pump (7), and the second delivery pipe (9) is connected to the outlet end of the reflux pump (7). The reflux pump (7) is installed on the reagent tank (1). The first delivery pipe (8) is vertically installed along the inner wall of the reagent tank (1). There is a gap between the bottom end of the first delivery pipe (8) and the inner bottom surface of the reagent tank (1). The end of the second delivery pipe (9) is below the liquid surface of the reagent tank (1).
4. The stainless steel wire coating apparatus as described in claim 3, characterized in that, The number of reflux components is greater than or equal to two, and the plurality of reflux components are evenly distributed along the top surface of the reagent pool (1).
5. The stainless steel wire coating apparatus as described in claim 3, characterized in that, The gap between the bottom end of the first delivery pipe (8) and the bottom surface of the agent pool (1) is 3-8 cm.
6. The stainless steel wire coating apparatus as described in claim 1, characterized in that, The reagent pool (1) is equipped with a heating device.