Carding machine for spinning processing
By introducing a design with a bidirectional spiral guide groove and a drive motor-driven conical tube into the carding machine, the problem of cotton accumulation was solved, and continuous and orderly cotton conveying was achieved, thus improving yarn quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional carding machines tend to accumulate cotton during feeding, leading to inconsistent material supply and affecting yarn quality.
The design employs a drive motor to drive the cone with a bidirectional spiral guide groove, ensuring that the cotton moves continuously and orderly along the surface of the cone. Through the cooperation of the guide components, a stable and continuous guiding process is achieved.
This avoids localized cotton accumulation, ensures uniform distribution of the cotton web, and improves yarn quality.
Smart Images

Figure CN224092071U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of spinning processing, especially a cotton carding machine for spinning processing. BACKGROUND
[0002] The working principle of the cotton carding machine is to open and comb and remove impurities of the cotton (fiber) roll sent from the previous process or the oil cotton (chemical fiber) layer supplied by the cotton box, so that all the cotton loops in the form of curled blocks become basically straight single fibers, and in this process, the broken seeds, impurities and short fibers left over from the cleaning process are removed, then a certain specification of sliver is integrated, and then it is wound by the winding device for use in the drawing process.
[0003] When the traditional cotton carding machine is used, the cotton is easy to accumulate when feeding, continuous and orderly conveying of the cotton cannot be realized, and the uneven thickness of the cotton web is caused by the discontinuous feeding, which affects the quality of the yarn. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem of overcoming the defects of the prior art and provides a cotton carding machine for spinning processing.
[0005] In order to solve the above technical problems, the utility model provides the following technical scheme:
[0006] The utility model relates to a cotton carding machine for spinning processing, which comprises:
[0007] The shell is provided with a feeder hopper at the top, a feeder assembly is arranged in the interior of the shell, the feeder assembly is arranged at the bottom of the feeder hopper, a tin mill and a doffer are rotatably installed in the interior of the shell, a drive box is arranged at the rear side of the shell, two drive shafts are arranged in the interior of the drive box, and the two drive shafts drive the tin mill and the doffer respectively.
[0008] The material guiding assembly is located between the tin mill and the feeder hopper.
[0009] The feeder assembly comprises a driving motor, a cone, the driving motor is installed in the interior of the shell through a support, the driving motor is located at the bottom of the feeder hopper, the cone is fixedly installed on the rotating shaft of the driving motor, and a bidirectional spiral material guiding groove is arranged outside the cone.
[0010] As a preferred technical scheme of the utility model, the material guiding assembly comprises a speed reducer, a gear, a rotating rod, a chain, a material guiding plate, a rotating disc and a protruding block, the gear, the rotating rod and the material guiding plate are provided with two, the two material guiding plates are movably arranged in the interior of the shell, and one end of the material guiding plate is hinged to the inner wall of the shell.
[0011] As a preferred technical scheme of the utility model, the rear side of the shell is provided with the speed reducer motor through a support, both of the rotating rods are rotatably installed inside the shell, and one end of both of the rotating rods is fixedly provided with the rotating disc.
[0012] As a preferred technical scheme of the utility model, the other end of the rotating rod extends to the outside of the shell and is fixedly provided with the gear, the gears are sleeved with the chain, the gears are driven through the chain, the rotating shaft of the speed reducer motor is fixedly connected with one side of the gear, and the bottom of the rotating disc is provided with the protruding block.
[0013] As a preferred technical scheme of the utility model, the right side of the shell is provided with a discharge port, the inner side of the discharge port is provided with an output plate, the inside of the shell is fixedly provided with a mounting plate, the mounting plate is located on the top of the output plate, the top of the mounting plate is provided with an electric push rod, the free end of the electric push rod is fixedly provided with a mounting frame, the inside of the mounting frame is rotatably provided with a guide roller, and the outer side of the discharge port is provided with a winding device.
[0014] As a preferred technical scheme of the utility model, the front side of the shell is provided with an observation window, and the bottom of the observation window is provided with a controller.
[0015] Compared with the prior art, the utility model has the advantages of the following:
[0016] The utility model discloses a driving motor drives the rotation of the cone, the two-way spiral material guide groove of the cone outside can guide the continuous and orderly movement of the cotton along the surface of the cone, the design of the two-way spiral material guide groove makes the cotton distribute more evenly on the surface of the cone, avoids the local accumulation, along with the rotation of the cone, the cotton will be gradually transported along the two-way spiral material guide groove, thereby keeping the whole material guiding process smooth, then through the cooperation of the material guiding assembly, the cotton is guided, thereby realizing the stable and continuous material guiding work, avoiding the uneven thickness of the cotton net caused by the accumulation of the cotton, and affecting the quality of the yarn. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings are used to provide further understanding of the utility model and constitute a part of the specification, are used to explain the utility model together with the embodiments of the utility model, and do not constitute the limitation to the utility model.In the drawings:
[0018] Figure 1 It is the whole structure schematic view of the utility model;
[0019] Figure 2 It is the sectional view of the utility model;
[0020] Figure 3is the perspective view of the utility model;
[0021] Figure 4 is the perspective view of the material guiding assembly of the utility model;
[0022] In the drawing: 1, shell; 2, hopper; 3, cylinder; 4, doffer; 5, drive box; 6, drive motor; 7, cone; 8, two-way spiral material guiding groove; 9, speed reducer; 10, gear; 11, rotating rod; 12, chain; 13, material guiding plate; 14, rotating disc; 15, protruding block; 16, discharge port; 17, output plate; 18, mounting plate; 19, electric push rod; 20, material guiding roller; 21, winding equipment; 22, observation window; 23, controller. DETAILED DESCRIPTION
[0023] The preferred embodiments of the utility model are described below in combination with the drawings, and it should be understood that the preferred embodiments described herein are only used for illustrating and explaining the utility model and are not used for limiting the utility model.
[0024] The same reference signs in the drawings all refer to the same parts.
[0025] As Figures 1-4 shown, the utility model provides a carding machine for spinning processing, including:
[0026] The shell 1 is provided with the hopper 2 at the top, the inside of the shell 1 is provided with a discharging assembly, the discharging assembly is arranged at the bottom of the hopper 2, the cylinder 3 and the doffer 4 are rotatably installed in the inside of the shell 1, the rear side of the shell 1 is provided with the drive box 5, two drive shafts are arranged in the inside of the drive box 5, and the two drive shafts drive the cylinder 3 and the doffer 4 respectively.
[0027] The material guiding assembly is located between the cylinder 3 and the hopper 2.
[0028] The discharging assembly includes the drive motor 6 and the cone 7, the drive motor 6 is installed in the inside of the shell 1 through a support, and the drive motor 6 is located at the bottom of the hopper 2; the rotating shaft of the drive motor 6 is fixedly installed with the cone 7, and the outside of the cone 7 is provided with the two-way spiral material guiding groove 8.
[0029] Further, the material guiding assembly includes the speed reducer 9, the gear 10, the rotating rod 11, the chain 12, the material guiding plate 13, the rotating disc 14 and the protruding block 15; the gear 10, the rotating rod 11 and the material guiding plate 13 are all provided with two, the two material guiding plates 13 are movably arranged in the inside of the shell 1, and one end of the material guiding plate 13 is hinged to the inner wall of the shell 1.
[0030] Further, the rear side of the shell 1 is provided with the speed reducer 9 through a support, the two rotating rods 11 are rotatably installed in the inside of the shell 1, and one end of the two rotating rods 11 is fixedly installed with the rotating disc 14.
[0031] Further, the other end of the rotating rod 11 extends to the outside of the shell 1, and the gear 10 is fixedly installed, the chain 12 is sleeved between the gears 10, the two gears 10 are driven through the chain 12, the rotating shaft of the speed reducer 9 is fixedly connected with one side of the gear 10, and the bottom of the rotating disc 14 is provided with a protruding block 15.
[0032] Further, the right side of the shell 1 is provided with a discharge port 16, the inner side of the discharge port 16 is provided with an output plate 17, the inside of the shell 1 is fixedly installed with a mounting plate 18, the mounting plate 18 is located at the top of the output plate 17, the top of the mounting plate 18 is provided with an electric push rod 19, the free end of the electric push rod 19 is fixedly installed with a mounting rack, the inside of the mounting rack is rotatably installed with a guide roller 20, and the outer side of the discharge port 16 is provided with a winding device 21.
[0033] Further, the front side of the shell 1 is provided with an observation window 22, the bottom of the observation window 22 is provided with a controller 23, the working state inside the shell 1 can be observed through the observation window 22, and the device is controlled through the controller 23.
[0034] Working principle: in use, the device is externally connected with a power supply, and the device is controlled through the controller 23,
[0035] The cotton is added to the inside of the shell 1 through the downcomer 2, the conical body 7 is driven to rotate through the driving motor 6, the cotton can be guided to move continuously and orderly along the surface of the conical body 7 through the bidirectional spiral guide groove 8 formed in the outer side of the conical body 7, the design of the bidirectional spiral guide groove 8 makes the cotton more evenly distributed on the surface of the conical body 7, avoiding local accumulation, and as the conical body 7 rotates, the cotton is gradually conveyed along the bidirectional spiral guide groove 8, so that the whole guide process is smooth,
[0036] Then the cotton is guided to the top of the guide plate 13, and then the gear 10 is driven to rotate through the speed reducer 9, and the two rotating rods 11 are simultaneously driven to rotate under the cooperation of the chain 12, so as to drive the rotating disc 14 and the protruding block 15 to rotate, the guide plate 13 is knocked through the protruding block 15, and the cotton is guided and conveyed through the vibration of the guide plate 13,
[0037] The cotton is guided to the outside of the cylinder 3, the cylinder 3 and the doffer 4 are driven to rotate through the driving box 5, the cotton is rotated and drawn through the cylinder 3, and then the cotton is driven through the doffer 4,
[0038] Then the cotton is output through the output plate 17, and the cotton can be flattened through the cooperation of the electric push rod 19 and the guide roller 20, and finally the cotton fiber after drawing is wound through the winding device 21.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A carding machine for spinning, characterized in that, include: The housing (1) has a hopper (2) on its top and a feeding assembly inside. The feeding assembly is located at the bottom of the hopper (2). A cylinder (3) and a doffer (4) are rotatably mounted inside the housing (1). A drive box (5) is located on the rear side of the housing (1). The drive box (5) has two drive shafts inside, which drive the cylinder (3) and the doffer (4) respectively. A material guiding assembly is located between the cylinder (3) and the hopper (2); The feeding assembly includes a drive motor (6) and a cone (7). The drive motor (6) is installed inside the housing (1) by a bracket and is located at the bottom of the feeding hopper (2). The cone (7) is fixedly installed on the rotating shaft of the drive motor (6). A bidirectional spiral guide groove (8) is provided on the outside of the cone (7).
2. The carding machine for spinning processing according to claim 1, characterized in that, The material guiding assembly includes a geared motor (9), a gear (10), a rotating rod (11), a chain (12), a guide plate (13), a turntable (14), and a protrusion (15). Two gears (10), two rotating rods (11), and two guide plates (13) are provided. Both guide plates (13) are movably disposed inside the housing (1), and one end of the guide plate (13) is hinged to the inner wall of the housing (1).
3. A carding machine for spinning processing according to claim 2, characterized in that, The geared motor (9) is mounted on the rear side of the housing (1) via a bracket. Both rotating rods (11) are rotatably mounted inside the housing (1), and one end of each rotating rod (11) is fixedly mounted with a turntable (14).
4. A carding machine for spinning processing according to claim 3, characterized in that, The other end of the rotating rod (11) extends to the outside of the housing (1) and is fixedly installed with the gear (10). The chain (12) is sleeved between the gears (10). The two gears (10) are driven by the chain (12). The rotating shaft of the reduction motor (9) is fixedly connected to the gear (10) on one side. The bottom of the turntable (14) is provided with the protrusion (15).
5. A carding machine for spinning processing according to claim 1, characterized in that, A discharge port (16) is provided on the right side of the housing (1), and an output plate (17) is provided on the inner side of the discharge port (16). An installation plate (18) is fixedly installed inside the housing (1). The installation plate (18) is located on the top of the output plate (17). An electric push rod (19) is provided on the top of the installation plate (18). An installation frame is fixedly installed on the free end of the electric push rod (19). A guide roller (20) is rotatably installed inside the installation frame. A winding device (21) is provided on the outer side of the discharge port (16).
6. A carding machine for spinning processing according to claim 1, characterized in that, An observation window (22) is provided on the front side of the housing (1), and a controller (23) is provided at the bottom of the observation window (22).