Corn processing vibration draining machine
By introducing a mesh filter and a fan drying function into the corn processing vibrating dewatering machine, the problem of corn residue mixed in the water is solved, water reuse and rapid corn drying are achieved, and processing efficiency is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-07
AI Technical Summary
Existing vibrating dewatering machines cause corn scraps to mix into the water during corn processing, resulting in waste of both grain and water.
A vibrating dewatering machine for corn processing was designed, comprising a screen cylinder, baffles, and a fan. The screen cylinder filters corn debris, and the fan dries the corn, achieving the reuse of wastewater and rapid drying of corn.
This technology enables the recycling and reuse of corn residue, saves water resources, shortens corn drying time, and improves processing efficiency.
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Figure CN224094860U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corn processing equipment technical field, concretely is corn processing vibration draining machine. BACKGROUND
[0002] The vibration draining machine is a kind of equipment using vibration principle to carry out material screening and dehydration, and its working principle is that excitation force generated by vibration motor makes sieve body drive screen to vibrate at high frequency, so that material makes jumping linear motion on sieve surface, to achieve the purpose of screening and dehydration, and the equipment is widely applied in grain, vegetables, food and other industries, and is suitable for different degrees of classification and dehydration operation of various materials.
[0003] In the processing of corn, cleaning is an important link, which aims to remove impurities and pollutants on the surface of corn and ensure the quality of finished product, and vibration draining machine is used to remove water on the surface of corn after corn cleaning, so that the subsequent airing period of corn is shorter, thereby providing convenience for subsequent processing, and the existing vibration draining machine can discharge corn dregs mixed in water when draining corn, which not only causes waste of grain but also causes waste of water, and therefore the corn processing vibration draining machine is designed to solve the above technical problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of corn processing vibration draining machine to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of corn processing vibration draining machine, including draining tank, the front and rear two sides of the draining tank are provided with two front legs and two rear legs respectively, spring is installed on the front leg and the rear leg, the top end of the spring is fixedly connected with the connecting seat installed on the outer wall of draining tank, draining screen plate is installed in the draining tank, mesh tube shell is installed in the bottom of the lower end of the draining tank, mesh tube is arranged in the mesh tube shell, end cap is installed at the two ends of the mesh tube, rotating shaft is installed in the middle of the end cap in a through manner, the rotating shaft is rotatably connected with the mesh tube shell by sealing bearing, the one end of the rotating shaft is directly connected with the motor output shaft installed on the outer wall of the mesh tube shell, collecting port is formed in the mesh tube, first stop block and second stop block are installed on the two sides of the mesh tube shell, drainage port is formed in the bottom of the mesh tube shell, vibration motor is installed in the bottom of the draining tank, fan mounting plate is installed on the upper portion of the draining tank, and fan is installed on the fan mounting plate.
[0007] As a further scheme of the utility model: the lower end of the draining tank is provided with guide outlet, and guide disc is installed on the guide outlet.
[0008] As a further improvement of this utility model: an inlet plate is installed on the higher end of the drain box, and the two sides of the inlet plate gradually taper from front to back.
[0009] As a further improvement of this utility model, the mesh size of the mesh cylinder is smaller than that of the drain mesh plate.
[0010] As a further improvement of this utility model, the distance between the first stop block and the second stop block is less than the width of the impurity collection port.
[0011] As a further improvement of this utility model: the end faces of the first and second blocks opposite to the mesh cylinder are arc-shaped, and the end faces slide and rub against the surface of the mesh cylinder.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This utility model, by setting up a mesh cylinder shell, a mesh cylinder, a first stop block, a second stop block, an end cap, a rotating shaft, and a motor in cooperation, can filter the drained wastewater, thereby intercepting the corn residue mixed in the water, so that the water can be reused and achieve the purpose of water conservation.
[0014] 2. This utility model connects the mesh cylinder to the motor via a rotating shaft, which allows for the adjustment of the mesh cylinder's rotation. When the collection port of the mesh cylinder is rotated downwards to face the drain outlet, the corn residue inside the mesh cylinder can be quickly poured out, making it convenient for personnel to recycle the corn residue.
[0015] 3. By incorporating a fan, this utility model can air-dry the corn after it has been vibrated and drained, allowing the water stains on the surface of the corn to be dried quickly. This results in a shorter drying time and a faster drying speed, thus facilitating subsequent processing of the corn. Attached Figure Description
[0016] Figure 1 This is an overall side view of a vibrating dewatering machine for corn processing.
[0017] Figure 2 This is a partial side sectional view of a vibrating dewatering machine for corn processing.
[0018] Figure 3 Vibrating dewatering machine for corn processing Figure 2 A schematic diagram of the overall structure of the central mesh cylinder.
[0019] 1. Drain box; 2. Front support leg; 3. Rear support leg; 4. Spring; 5. Connecting seat; 6. Drain screen; 7. Inlet plate; 8. Outlet; 9. Net cylinder shell; 10. Net cylinder; 11. First stop block; 12. Second stop block; 13. Drain outlet; 14. End cap; 15. Rotating shaft; 16. Waste collection port; 17. Vibration motor; 18. Fan mounting plate; 19. Fan; 20. Motor; 21. Outlet plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-2 In this embodiment of the utility model, the corn processing vibrating dewatering machine includes a dewatering box 1. Two front support legs 2 and two rear support legs 3 are respectively provided on the front and rear sides of the dewatering box 1. Springs 4 are installed on both the front support legs 2 and the rear support legs 3. The top of the springs 4 is fixedly connected to the connecting seat 5 installed on the outer wall of the dewatering box 1. The vibrating dewatering machine will generate vibration during operation. If these vibrations are directly transmitted to the equipment foundation and the surrounding environment, they may affect the stable operation of the equipment and damage the foundation structure. The springs 4 on the support legs can effectively absorb and disperse the vibration energy, reduce the impact of vibration on the equipment and foundation, and ensure the stable operation of the equipment. A dewatering mesh plate 6 is installed inside the dewatering box 1. A vibrating motor 17 is installed at the bottom of the dewatering box 1. An outlet 8 is opened at the lower end of the dewatering box 1. An outlet plate 21 is installed on the outlet 8. The outlet plate 21 can discharge the corn away from the dewatering box 1 downwards, which facilitates the collection of the corn.
[0022] A guide plate 7 is installed on the higher end of the drain box 1. The two sides of the guide plate 7 gradually taper from front to back. This design allows the corn to be smoothly guided into the drain mesh plate 6 under the guidance of the guide plate 7, reducing the probability of the corn leaking out from the edge of the drain box 1 when it is poured.
[0023] Please see Figures 1-3The bottom of the lower end of the drain box 1 is equipped with a mesh cylinder shell 9. The mesh cylinder shell 9 is made of transparent plastic, which makes it easy for personnel to see the rotation position of the mesh cylinder 10, making the position of the mesh cylinder 10 more accurate. The mesh cylinder 10 is set inside the mesh cylinder shell 9. The end caps 14 are installed at both ends of the mesh cylinder 10. A rotating shaft 15 is installed through the middle of the end caps 14. The rotating shaft 15 is rotatably connected to the mesh cylinder shell 9 through a sealed bearing. One end of the rotating shaft 15 is directly connected to the output shaft of the motor 20 installed on the outer wall of the mesh cylinder shell 9. The mesh cylinder 10 has a debris collection port 16. The first stop block 11 and the second stop block 12 are installed on both sides of the mesh cylinder shell 9. The bottom of the mesh cylinder shell 9 has a drain port 13.
[0024] The mesh size of the mesh cylinder 10 is smaller than that of the mesh size of the draining mesh plate 6. This design is intended to allow corn shavings to pass smoothly through the draining mesh plate 6 but not through the mesh cylinder 10.
[0025] The distance between the first baffle 11 and the second baffle 12 is less than the width of the collection port 16. This design ensures that water and corn residue can pass smoothly through the drain box 1 into the screen cylinder 10. The end faces of the first baffle 11 and the second baffle 12 opposite to the screen cylinder 10 are arc-shaped, and the end faces slide and rub against the surface of the screen cylinder 10. This design allows the first baffle 11 and the second baffle 12 to prevent corn residue and wastewater from leaking out of the gaps outside the screen cylinder 10, thus ensuring the filtration effect.
[0026] This invention can filter the drained wastewater, thereby intercepting the corn residue mixed in the water, so that the water can be reused and water is saved. By rotating and adjusting the screen cylinder 10, the impurity collection port 16 of the screen cylinder 10 can be rotated downward to face the drain port 13, so that the corn residue in the screen cylinder 10 can be quickly poured out, making it convenient for personnel to recycle the corn residue.
[0027] Please see Figures 1-2 A fan mounting plate 18 is installed on the upper part of the draining box 1, and a fan 19 is installed on the fan mounting plate 18. The fan 19 can be a cold air fan or a warm air fan, which can be selected by the user according to actual needs. The fan 19 can dry the corn after vibration and draining, so that the water stains on the surface of the corn are quickly dried, which can shorten the subsequent drying time of the corn and make the drying speed faster, thus facilitating the subsequent processing of the corn.
[0028] The working principle of this utility model is as follows:
[0029] In use, first pour the corn into the inlet tray 7, and then guide it onto the drain screen 6 through the inlet tray 7. Driven by the vibration motor 17, the water on the surface of the corn falls through the drain screen 6 to the bottom of the drain box 1, and then flows into the outer shell 9 of the screen cylinder. The corn fragments in the water are intercepted and retained in the screen cylinder 10 installed inside the screen cylinder 9. At the same time, the corn will roll downwards with the drain screen 6. When it rolls to the end of the drain box 1, the fan 19 will blow air on the corn to accelerate the evaporation of water on the surface of the corn, making the surface of the corn drier. Finally, the corn is discharged through the outlet 8 and the outlet tray 21. After the draining is finished, start the motor 20. The motor 20 drives the screen cylinder 10 to rotate 180° so that the impurity collection port 16 of the screen cylinder 10 faces downwards. In this way, the corn fragments in the screen cylinder 10 will be quickly discharged through the drain outlet 13. After discharge, the screen cylinder 10 can be rotated 180° again to continue filtering wastewater.
[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A vibrating dewatering machine for corn processing, comprising a dewatering tank (1), characterized in that: The drain box (1) is provided with two front support legs (2) and two rear support legs (3) on the front and rear sides respectively. Springs (4) are installed on both the front support legs (2) and the rear support legs (3). The top of the springs (4) is fixedly connected to the connecting seat (5) installed on the outer wall of the drain box (1). A drain mesh plate (6) is installed inside the drain box (1). A mesh cylinder shell (9) is installed at the bottom of the lower end of the drain box (1). A mesh cylinder (10) is provided inside the mesh cylinder shell (9). End caps (14) are installed at both ends of the mesh cylinder (10). A rotating shaft (15) is installed through the middle of the end caps (14). The rotating shaft (15) is rotatably connected to the outer shell of the mesh cylinder (9) through a sealed bearing. One end of the rotating shaft (15) is directly connected to the output shaft of the motor (20) installed on the outer wall of the outer shell of the mesh cylinder (9). The mesh cylinder (10) is provided with a collection port (16). The outer shell of the mesh cylinder (9) is provided with a first stop block (11) and a second stop block (12) on both sides. The bottom of the outer shell of the mesh cylinder (9) is provided with a drain outlet (13). The bottom of the drain box (1) is provided with a vibration motor (17). The upper part of the drain box (1) is provided with a fan mounting plate (18). The fan mounting plate (18) is provided with a fan (19).
2. The corn processing vibrating dewatering machine according to claim 1, characterized in that: The drain box (1) has an outlet (8) at its lower end, and an outlet plate (21) is installed on the outlet (8).
3. The corn processing vibrating dewatering machine according to claim 1, characterized in that: The drain box (1) is equipped with an inlet plate (7) at the higher end, and the two sides of the inlet plate (7) gradually shrink from front to back.
4. The corn processing vibrating dewatering machine according to claim 1, characterized in that: The mesh size of the mesh cylinder (10) is smaller than that of the drain mesh plate (6).
5. The corn processing vibrating dewatering machine according to claim 1, characterized in that: The distance between the first stop (11) and the second stop (12) is less than the width of the collection port (16).
6. The corn processing vibrating dewatering machine according to claim 1, characterized in that: The end faces of the first stop (11) and the second stop (12) opposite to the mesh cylinder (10) are arc-shaped, and the end faces slide and rub against the surface of the mesh cylinder (10).