Thermal barrier coating laser remelting preheating table
By designing a movable adjustment and pressing contact mechanism and a reinforced installation mechanism, the problem of poor contact between the heating wire and the preheating plate in the existing laser remelting preheating table was solved, achieving stable and tight contact between the heating wire and the preheating plate, and ensuring uniform heating effect of the thermal barrier coating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-04-07
AI Technical Summary
After prolonged use, the existing laser remelting preheating stage suffers from spring deformation, which weakens the elasticity of the push rod. This prevents the heating wire from making close contact with the preheating stage plate, resulting in some areas not being preheated and affecting the processing effect of the thermal barrier coating.
The design includes a movable adjustment and pressing contact mechanism, comprising a movable adjustment component, a rotating adjustment component, and a fixed installation component. Through the cooperation of a lead screw and a bevel gear, the upright and top rod are moved to ensure that the heating wire is always in contact with the preheating platform. The reinforced installation mechanism improves the stability of the preheating platform.
This ensures that the heating wire remains in close contact with the preheating platform during prolonged use, guaranteeing uniform heating of the thermal barrier coating and improving the preheating effect and stability of the laser remelting preheating platform.
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Figure CN224094912U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to laser remelting preheating platform technical field, concretely relates to a thermal barrier coating laser remeltement preheating platform. BACKGROUND
[0002] Thermal barrier coating is a ceramic coating, which is deposited on the surface of high-temperature-resistant metal or superalloy. The thermal barrier coating plays a heat-insulating role for the base material. When the thermal barrier coating is processed, a laser remelting processing method is usually used to make it have better performance. In addition, the thermal barrier coating needs to be preheated when it is processed by laser remelting. The existing laser remelting preheating platform is a device used for preheating when the thermal barrier coating is processed. It is convenient to uniformly preheat the surface of the preheating platform plate by tightly pressing the heating wire.
[0003] According to the preheating platform of the thermal barrier coating laser remelting equipment disclosed in the granted patent application No. 202120801991.9, when the existing laser remelting preheating platform is used for preheating processing of the thermal barrier coating, the preheating platform plate is directly clamped and installed on the surface of the base. The top rod is elastically connected by the elasticity of the spring, and the heating wire is preheated by the top rod contacting the lower surface of the preheating platform plate. When the top rod is pressed for a long time after installation, the spring is deformed and pressed by the downward pressure of the top rod, causing some springs to deform under long-term stress, resulting in a decrease in spring force. The top rod cannot drive the top rod and the heating wire to elastically and tightly contact the inner surface of the preheating platform plate for heating. This causes some positions of the preheating platform plate to be unable to heat and preheat, thereby affecting the preheating effect of the heating wire when the preheating platform is used for laser remelting operation of the thermal barrier coating. Therefore, the utility model provides a thermal barrier coating laser remelting preheating platform. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a thermal barrier coating laser remelting preheating platform to solve the problem that when the existing laser remelting preheating platform is used for preheating processing of the thermal barrier coating, some springs deform under long-term stress after the top rod is pressed for a long time after installation, causing a decrease in spring force. The top rod cannot drive the top rod and the heating wire to elastically and tightly contact the inner surface of the preheating platform plate for heating, causing some positions of the preheating platform plate to be unable to heat and preheat.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: A kind of thermal barrier coating laser remelting preheating station, including laser remelting preheating station main body, the laser remelting preheating station main body includes base and preheating station plate, the base is engaged with preheating station plate, the lower surface of the base is provided with heat insulation plate, the inside of the base is provided with vertical rod equidistantly, the inside of the vertical rod is elastically connected with top rod by spring, the top end of the top rod is integrally provided with installation groove plate, the inside of multiple installation groove plates is engaged and is installed with heating wire, the upper surface of the heating wire is in contact with the inside top end of preheating station plate, the laser remelting preheating station main body is also provided with:
[0006] Mobile adjustment tight pressure contact mechanism, and the mobile adjustment tight pressure contact mechanism includes mobile adjustment assembly arranged at the middle position of the bottom end of the inside of the base, the bottom end of the mobile adjustment assembly is provided with rotation adjustment assembly in the inside of the base, the top end of the mobile adjustment assembly is provided with fixed mounting assembly in the inside of the base;
[0007] Reinforced mounting mechanism, and the reinforced mounting mechanism includes fixed connection assembly arranged at the edge of the upper surface of the base, and the edge of the fixed connection assembly is provided with rotary reinforcing assembly at the connection place of the preheating station plate.
[0008] Preferably, the mobile adjustment assembly includes adjustment slot opened in the inside of the base, three lead screws are rotated at the middle position of the inside of the adjustment slot, the bottom end of the lead screw is provided with driven bevel gear, the inside of the adjustment slot is provided with moving plate, the top end of the moving plate extends to the bottom end of the inside of the base, and the inside structure of the lead screw is matched with the moving plate.
[0009] Preferably, the rotation adjustment assembly includes rotation rod rotationally connected at the middle position of the bottom end of the adjustment slot in the inside of the base, three driving bevel gears are equidistantly arranged on the outer surface of the rotation rod, the end of the rotation rod is provided with adjustment hand wheel on the side surface of the base, and the surface of the adjustment hand wheel is screw-threaded and rotated with threaded locking piece.
[0010] Preferably, the driving bevel gear is engaged with the driven bevel gear, and the rotation rod is rotationally connected with the lead screw through the driven bevel gear and the driving bevel gear.
[0011] Preferably, the fixed mounting assembly includes fixed base plate arranged at the bottom end of the inside of the base, the top end of the moving plate is fixed with the lower surface of the fixed base plate through bolt, the bottom end of the vertical rod is fixed with the upper surface of the fixed base plate through bolt, two control slide rods are fixed on both sides of the inside of the base, and the control slide rods penetrate the end of the fixed base plate.
[0012] Preferably, the fixed connection assembly includes a side plate integrally disposed at the edge of the upper surface of the base, and the inner surface of the side plate matches the outer surface structure of the preheating platform.
[0013] Preferably, the rotational reinforcement assembly includes four limiting movement grooves formed on the edge of the side plate, with a locking head provided inside the limiting movement groove. An auxiliary handwheel is threadedly rotated at the outer surface edge of the side plate, and the end of the auxiliary handwheel is fixed to the end of the locking head by welding. A locking hole is formed at the edge of the preheating plate, and the locking head engages with the inside of the locking hole.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] By designing a movable and adjustable pressing contact mechanism, when the heating wire cannot contact the inner surface of the preheating plate due to the downward pressure of the top rod and spring during long-term use of the laser remelting preheating table, the three lead screws can be moved simultaneously to move the movable plate. When the movable plate moves, it moves the fixed base plate and moves the upright and top rod upward. Under the slight elasticity of the spring, the heating wire is still in contact with the inner surface of the preheating plate. This facilitates uniform heating of the heating wire by keeping it in contact with the inner surface of the preheating plate during long-term operation, thus improving the pressing contact preheating effect of the laser remelting preheating table during the laser remelting of thermal barrier coatings. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0018] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A;
[0019] Figure 4 This is a schematic diagram of the fixed base plate and the movable plate structure of this utility model;
[0020] Figure 5 This utility model Figure 2 Enlarged structural diagram of section B;
[0021] Figure 6 This utility model Figure 2 A magnified 3D structural diagram of section C in the middle;
[0022] In the figure: 100, the main body of the laser remelting preheating table; 101, the base; 102, the preheating table plate; 1021, the side plate; 1022, the auxiliary hand wheel; 1023, the limiting moving groove; 1024, the clamping hole; 1025, the clamping head; 103, the heat insulation plate; 104, the vertical rod; 1041, the adjusting hand wheel; 1042, the adjusting groove; 1043, the rotating rod; 1044, the driving bevel gear; 1045, the driven bevel gear; 1046, the screw rod; 1047, the fixed base plate; 1048, the control sliding rod; 1049, the moving plate; 1040, the threaded locking piece; 105, the top rod; 106, the mounting groove plate; 107, the heating wire. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] Please refer to Figures 1 to 6 The utility model provides a kind of technical scheme: a thermal barrier coating laser remelting preheating table, including laser remelting preheating table main body 100, laser remelting preheating table main body 100 including base 101 and preheating table plate 102, base 101 and preheating table plate 102 are engaged, the lower surface of base 101 is provided with heat insulation plate 103, the inside of base 101 is equidistantly provided with vertical rod 104, the inside of vertical rod 104 is elastically connected with top rod 105 by spring, the top end of top rod 105 is integrally provided with mounting groove plate 106, a plurality of mounting groove plates 106 are engaged and installed with heating wire 107 in the inside, the upper surface of heating wire 107 is in contact with the inside top end of preheating table plate 102, laser remelting preheating table main body 100 is also provided with:
[0025] Mobile adjusting tight contact mechanism, and the mobile adjusting tight contact mechanism includes mobile adjusting assembly arranged at the inside bottom end of base 101 intermediate position, the inside of base 101 is provided with rotating adjusting assembly at the bottom end of mobile adjusting assembly, the inside of base 101 is provided with fixed mounting assembly at the top end of mobile adjusting assembly, when laser remelting preheating table main body 100 is pressed under the stress of top rod 105 and spring in long time use, when spring is elastically weakened by long time deformation, vertical rod 104 and top rod 105 are moved by mobile adjusting tight contact mechanism, and heating wire 107 is always in contact with the inner surface of preheating table plate 102 under the slight spring of spring and is preheated.
[0026] In order to facilitate the adjustment of the fixed base plate 1047 and the vertical rod 104 by the movement adjustment assembly, facilitate the height adjustment to contact the preheating treatment of the inner surface of the preheating platform 102 by the heating wire 107, in the embodiment, preferably, the movement adjustment assembly comprises the adjusting groove 1042 opened in the inside of the base 101, three lead screws 1046 are rotated at the middle position of the inside of the adjusting groove 1042, the bottom end of the lead screw 1046 is provided with the driven bevel gear 1045, the driven bevel gear 1045 can drive the lead screw 1046 to rotate when the driven bevel gear 1045 rotates, facilitate the movement adjustment of the moving plate 1049 when the lead screw 1046 rotates, the inside of the adjusting groove 1042 is provided with the moving plate 1049, the top end of the moving plate 1049 extends to the inside bottom end of the base 101, and the internal structure of the lead screw 1046 and the moving plate 1049 is matched, until the end of the moving plate 1049 is driven to move and adjust the fixed base plate 1047 in the inside of the base 101.
[0027] In order to facilitate the rotation adjustment of the three lead screws 1046 at the same time by the rotation adjustment assembly, facilitate the adjustment operation, in the embodiment, preferably, the rotation adjustment assembly comprises the rotation rod 1043 rotationally connected at the bottom end of the adjusting groove 1042 located at the middle position of the inside of the base 101, three driving bevel gears 1044 are equidistantly arranged on the outer surface of the rotation rod 1043, the end of the rotation rod 1043 is installed on the side surface of the base 101, the adjusting hand wheel 1041 is installed on the end of the rotation rod 1043, the driving bevel gears 1044 are rotationally driven by the rotation rod 1043 and the adjusting hand wheel 1041, facilitate the rotation adjustment, the surface of the adjusting hand wheel 1041 is screwed with the threaded locking piece 1040, and the adjusting hand wheel 1041 is fixed after the threaded locking piece 1040 is rotated and adjusted, to prevent the rotation during operation.
[0028] In order to facilitate the installation and adjustment of the vertical rod 104 by the fixed installation assembly, in the embodiment, preferably, the fixed installation assembly comprises the fixed base plate 1047 arranged at the inside bottom end of the base 101, the top end of the moving plate 1049 is fixed to the lower surface of the fixed base plate 1047 by bolts, the bottom end of the vertical rod 104 is fixed to the upper surface of the fixed base plate 1047 by bolts, the moving plate 1049 is driven to move when the moving plate 1049 moves, the vertical rod 104 is driven to move when the fixed base plate 1047 moves, the inside of the base 101 is fixed with two control slide rods 1048 on both sides, the control slide rods 1048 penetrate the end of the fixed base plate 1047, the fixed base plate 1047 is controlled to slide on the outer surface of the control slide rods 1048 when the fixed base plate 1047 moves, facilitate the stable movement adjustment of the fixed base plate 1047.
[0029] The reinforcing mounting mechanism is arranged at the edge of the upper surface of the base 101, and the edge of the fixed connecting assembly is provided with a rotating reinforcing assembly connected with the preheating platform 102, so that the preheating platform 102 is fixedly mounted by the reinforcing mounting mechanism after being closed on the surface of the base 101 during the reinforcing use, and the preheating operation is more stable.
[0030] In order to facilitate the installation and use of the preheating platform 102 by the fixed connecting assembly, in the embodiment, preferably, the fixed connecting assembly comprises a side plate 1021 integrally arranged at the edge of the upper surface of the base 101, and the inner surface of the side plate 1021 is matched with the outer surface structure of the preheating platform 102, so that the lower surface of the preheating platform 102 is clamped on the surface of the base 101, and the edge of the preheating platform 102 is in contact with the inner surface of the side plate 1021 to be closed and mounted.
[0031] In order to facilitate the reinforcing mounting operation between the preheating platform 102 and the base 101 by the rotating reinforcing assembly, in the embodiment, preferably, the rotating reinforcing assembly comprises four limiting moving grooves 1023 opened at the edge of the side plate 1021, the limiting moving grooves 1023 are provided with clamping heads 1025 inside, the outer surface edge of the side plate 1021 is threadedly rotated with an auxiliary hand wheel 1022, the auxiliary hand wheel 1022 is convenient for being held to drive the clamping head 1025 to rotate and move into the limiting moving groove 1023, so as to be conveniently adjusted, and the end of the auxiliary hand wheel 1022 and the end of the clamping head 1025 are fixed by welding, the edge of the preheating platform 102 is provided with a clamping hole 1024, and the clamping head 1025 is clamped in the clamping hole 1024, so that the base 101 and the preheating platform 102 are reinforced and mounted, and the operation is more stable.
[0032] The working principle and use process of the thermal barrier coating laser remelting preheating platform are as follows: during use, the heating wires 107 are arranged and clamped in the installation groove plate 106, the heating wires 107 are clamped and mounted, the preheating platform 102 is clamped on the surface of the base 101, the outer surface of the heating wire 107 is in contact with the inner surface of the preheating platform 102 during clamping and mounting, the top rod 105 is moved downward and the spring is deformed when the preheating platform 102 is clamped in place, so that the top rod 105 and the heating wire 107 are always in contact with the inner surface of the preheating platform 102 under the force of the spring, the preheating platform 102 is uniformly heated, and the thermal barrier coating part is placed on the surface of the preheating platform 102 for preheating treatment and then machining;
[0033] Then when the laser remelting preheating table body 100 is installed and used, when the preheating table plate 102 is clamped on the outer surface of the base 101, the handheld auxiliary hand wheel 1022 is screwed to drive the clamping head 1025 to move in the limiting movement groove 1023, until the clamping head 1025 is clamped in the clamping hole 1024 to strengthen the installation between the base 101 and the preheating table plate 102, so as to reinforce the installation operation of the preheating table plate 102, so that the preheating processing on the surface of the preheating table plate 102 is more stable, compared with the prior art, the operation is more stable, and the strengthening fixation of the preheating table plate 102 of the laser remelting preheating table body 100 during the thermal barrier coating laser remelting operation is improved;
[0034] Finally, when the laser remelting preheating table body 100 is used for a long time under the pressure of the spring and the top rod 105, the spring is deformed for a long time and the elasticity is weakened, after the base 101 and the preheating table plate 102 are installed, the heating wire 107 cannot contact the inner surface of the preheating table plate 102, the rotating rod 1043 and the three driving bevel gears 1044 can be driven to rotate again by holding the adjusting hand wheel 1041, the driving bevel gears 1044 are engaged on the outer surface of the driven bevel gears 1045 to drive the lead screws 1046 to rotate, so that the three lead screws 1046 move at the same time to drive the moving plate 1049 to move in the adjusting groove 1042, and the moving plate 1049 moves to drive the fixed bottom plate 1047 to slide on the outer surface of the control slide rod 1048, thereby stably driving the vertical rod 104 and the top rod 105 to move upward, until the top rod 105 drives the heating wire 107 to contact the inner surface of the preheating table plate 102, and the heating wire 107 still contacts the inner surface of the preheating table plate 102 under the slight elastic force of the spring, the adjusting hand wheel 1041 is again screwed and locked to prevent rotation and loosening, and the heating wire 107 always contacts the inner surface of the preheating table plate 102 for uniform heating operation during long-time operation, thereby improving the effect of the heating wire 107 tightly contacting the preheating of the laser remelting preheating table body 100 during the thermal barrier coating laser remelting operation.
[0035] Although the embodiments of the present application have been shown and described (see the above detailed description), it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A laser remelting preheating table for thermal barrier coatings, comprising a laser remelting preheating table body (100), the laser remelting preheating table body (100) comprising a base (101) and a preheating table (102), the base (101) and the preheating table (102) being engaged, a heat insulation plate (103) being provided on the lower surface of the base (101), uprights (104) being equidistantly arranged inside the base (101), a top rod (105) being elastically connected inside the uprights (104) by a spring, an integrally provided mounting groove plate (106) being provided at the top end of the top rod (105), a plurality of mounting groove plates (106) being engaged with heating wires (107), the upper surface of the heating wires (107) being in contact with the inner top end of the preheating table (102), characterized in that: The main body (100) of the laser remelting preheating table is also equipped with: The movable adjustment and pressing contact mechanism includes a movable adjustment component located at the middle position of the bottom end inside the base (101). The bottom end of the movable adjustment component is located inside the base (101) and a rotation adjustment component is provided therein. The top end of the movable adjustment component is located inside the base (101) and a fixed installation component is provided therein. The reinforcement installation mechanism includes a fixed connection component disposed at the edge of the upper surface of the base (101), and a rotating reinforcement component is disposed at the connection between the edge of the fixed connection component and the preheating plate (102).
2. The laser remelting preheating stage for thermal barrier coatings according to claim 1, characterized in that: The movable adjustment assembly includes an adjustment groove (1042) opened inside the base (101). Three lead screws (1046) are rotatably located at the middle position inside the adjustment groove (1042). A driven bevel gear (1045) is provided at the bottom end of the lead screws (1046). A movable plate (1049) is provided inside the adjustment groove (1042). The top end of the movable plate (1049) extends to the bottom end inside the base (101), and the internal structure of the lead screws (1046) matches that of the movable plate (1049).
3. The laser remelting preheating stage for thermal barrier coatings according to claim 2, characterized in that: The rotation adjustment assembly includes a rotating rod (1043) rotatably connected to the bottom end of the adjustment groove (1042) located at the middle position inside the base (101). Three active bevel gears (1044) are equidistantly arranged on the outer surface of the rotating rod (1043). An adjustment handwheel (1041) is installed at the end of the rotating rod (1043) located on the side of the base (101). A threaded locking element (1040) is threadedly rotated on the surface of the adjustment handwheel (1041).
4. The laser remelting preheating stage for thermal barrier coatings according to claim 3, characterized in that: The driving bevel gear (1044) meshes with the driven bevel gear (1045), and the rotating rod (1043) and the lead screw (1046) are rotatably connected to the driving bevel gear (1044) through the driven bevel gear (1045).
5. The laser remelting preheating stage for thermal barrier coatings according to claim 2, characterized in that: The fixed installation assembly includes a fixed base plate (1047) disposed at the bottom of the base (101), and the top of the movable plate (1049) is fixed to the lower surface of the fixed base plate (1047) by bolts. The bottom of the upright (104) is fixed to the upper surface of the fixed base plate (1047) by bolts. Two control slide rods (1048) are fixed on both sides of the interior of the base (101), and the control slide rods (1048) pass through the end of the fixed base plate (1047).
6. The laser remelting preheating stage for thermal barrier coatings according to claim 1, characterized in that: The fixed connection assembly includes an integrally disposed side plate (1021) at the edge of the upper surface of the base (101), and the inner surface of the side plate (1021) matches the outer surface structure of the preheating platform (102).
7. A preheating stage for laser remelting of thermal barrier coatings according to claim 6, characterized in that: The rotational reinforcement assembly includes four limiting movement grooves (1023) formed on the edge of the side plate (1021). A locking head (1025) is provided inside the limiting movement groove (1023). An auxiliary handwheel (1022) is threadedly rotated at the outer surface edge of the side plate (1021), and the end of the auxiliary handwheel (1022) is fixed to the end of the locking head (1025) by welding. A locking hole (1024) is formed at the edge of the preheating plate (102), and the locking head (1025) engages with the inside of the locking hole (1024).
Citation Information
Patent Citations
Preheating table of thermal barrier coating laser remelting equipment
CN214655247U