Novel dust collecting device
By designing a new dust collection device, utilizing siphon pipes and smoke collection components, the problem of flue gas overflow from the reduction furnace was solved, achieving effective collection and treatment of flue gas and improving the air quality and safety of the production workshop.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-04-07
AI Technical Summary
The existing reduction furnaces cause serious flue gas leakage during lead production, polluting the air in the production workshop, threatening the safety of workers, and failing to meet environmental protection requirements.
A novel dust collection device is designed, comprising a main flue, two settling chambers, a siphon pipe, a smoke collection assembly, and a lead tank. The siphon pipe draws molten lead into the settling chamber, and the negative pressure of the main flue guides the molten lead into the electrolysis workshop. The molten lead is then guided into the main flue through the smoke collection hood and the auxiliary flue, reducing the leakage of molten lead.
It effectively reduces the emission of flue gas into the environment, improves the air quality in the production workshop, enhances safety, and meets environmental protection requirements.
Smart Images

Figure CN224094948U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of lead smelting technology, especially to a novel dust collecting device. BACKGROUND
[0002] The reduction furnace is an industrial equipment for reduction reaction, mainly used for extracting metal from metal oxide. The lead produced by the reduction furnace is mainly through the reduction smelting process, reducing the lead oxide in the lead-containing raw material (such as lead concentrate, lead slag, etc.) into metal lead. In the prior art, the lead tank of the reduction furnace is generally designed as a movable cover plate. In the actual production process, due to factors such as lead accumulation and slag accumulation, the cover plate usually needs to be opened to discharge lead and slag, resulting in the overflow of flue gas and the emission of a large amount of flue gas into the environment, which does not meet the environmental protection requirements of production and seriously affects the air quality of the production workshop and threatens the safety of the workers. Therefore, we propose a novel dust collecting device. SUMMARY
[0003] In order to solve the above problems, the utility model provides a novel dust collecting device.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0005] A novel dust collecting device is designed, which includes a main flue, a settler one and a settler two are connected in sequence on the main flue, the input end of the settler one is connected with the reduction furnace, the settler two includes a closed cylinder two and a cylinder two connected in sequence, a drainage cylinder is arranged in the cylinder two, a siphon pipe is connected between the settler one and the closed cylinder two, a lead tank is connected with the drainage cylinder at the bottom end, a smoke collecting assembly connected with the main flue is arranged on the lead tank, the smoke collecting assembly includes a smoke collecting hood, the smoke collecting hood is connected with the main flue through a secondary flue three, and a smoke exhaust valve is installed on the secondary flue three.
[0006] In the above-mentioned scheme, the settler one includes a cylinder one and a closed cylinder one connected by threads, an inlet chute is arranged on the upper part of the cylinder one, an outlet pipe sealedly connected with the inlet chute is connected with the output end of the reduction furnace, and a secondary flue one is connected between the cylinder one and the main flue.
[0007] In the above-mentioned scheme, an outlet valve is installed on the outlet pipe.
[0008] In the above-mentioned scheme, a limiting plate with a diameter larger than that of the bottom end of the cylinder one is fixed at the bottom end of the closed cylinder one.
[0009] In the above-mentioned scheme, a secondary flue two is connected with the top end of the closed cylinder two, the secondary flue two is connected with the main flue through a flow guide cylinder, a positioning ring with an outer diameter larger than that of the cylinder two is fixed on the outer wall of the closed cylinder two, a support block is fixed on the inner wall of the closed cylinder two, and an annular plate fixed with the drainage cylinder is arranged on the support block.
[0010] In the above scheme, a connecting cylinder is fixed at the bottom of the drainage cylinder, and the bottom of the connecting cylinder is sealed and inserted into the lead groove.
[0011] In the above scheme, a guide channel is connected between the bottom of the smoke collection hood and the lead trough.
[0012] The advantages and beneficial effects of this utility model are as follows: By setting up a siphon pipe, a setter 1, a setter 2, a smoke collection assembly, and a lead tank, the reduction furnace outputs molten lead into setter 1, and then uses the siphon pipe to draw the molten lead into setter 2. The molten lead is then transported through the lead tank to the electrolysis workshop for further processing. Compared with existing technologies, by utilizing the negative pressure of the main flue, the flue gas in the lead tank enters the smoke collection hood through the guide channel, and then passes through the secondary flue 3 to enter the main flue, reducing flue gas overflow and preventing large amounts of flue gas from being emitted into the environment, thus meeting national environmental protection requirements, effectively improving the air quality of the production workshop, and enhancing the safety of the production workshop. By setting up a guide tube and a connecting tube, the guide tube guides the molten lead downwards, and the connecting tube increases the length of the molten lead flow trajectory, preventing backflow. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of a novel dust collection device proposed in this utility model;
[0015] Figure 2 This is a schematic diagram of the connection structure between the settling device 2 and the lead trough in a novel dust collection device proposed in this utility model.
[0016] Figure 3 This is a partial cross-sectional view of the settling device 2 of a novel dust collection device proposed in this utility model.
[0017] Figure 4 This is a schematic diagram of the internal structure of the settling device 1 of a novel dust collection device proposed in this utility model.
[0018] In the diagram: Main flue 1, Auxiliary flue 1 2, Auxiliary flue 2 3, Auxiliary flue 3 4, Settler 1 5, Cylinder 1 51, Enclosed cylinder 1 52, Limiting plate 53, Feed trough 54, Reduction furnace 6, Discharge pipe 7, Discharge valve 8, Settler 2 9, Cylinder 2 91, Enclosed cylinder 2 92, Positioning ring 93, Support block 94, Drainage cylinder 95, Annular plate 96, Connecting cylinder 97, Guide cylinder 10, Lead trough 11, Guide trough 12, Smoke hood 13, Exhaust valve 14, Siphon pipe 15. Detailed Implementation
[0019] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0020] Please see Figures 1-4 This utility model provides a technical solution: a novel dust collection device, including a main flue 1, on which a settling device 1 5 and a settling device 2 9 are connected in sequence, and the input end of the settling device 1 5 is connected to the reduction furnace 6.
[0021] Furthermore, the settling device 5 includes a threaded cylindrical body 51 and a closed cylinder 52, which facilitates the disassembly of the settling device 5. Since the settling device 5 serves as a transition container, and the lead liquid moves against gravity under the action of the siphon pipe 15 (described below), the lead liquid will remain inside the settling device 5. Therefore, it is necessary to disassemble the settling device 5 to clean its interior. The upper part of the cylindrical body 51 is connected to a feed trough 54, and the output end of the reduction furnace 6 is connected to a discharge pipe 7 that is sealed to the feed trough 54. A secondary flue 2 is connected between the cylindrical body 51 and the main flue 1, and the flue gas is introduced into the main flue 1 through the secondary flue 2.
[0022] Furthermore, a discharge valve 8 is installed on the discharge pipe 7 to control the discharge flow rate;
[0023] Furthermore, a limiting plate 53 with a diameter larger than that of the bottom end of the cylinder 51 is fixed at the bottom end of the enclosed cylinder 52. The limiting plate 53 is used to position the connection between the two.
[0024] Settling device 2 9 includes a closed cylinder 2 92 and a cylinder 2 91 connected vertically. The closed cylinder 2 92 and the cylinder 2 91 are threaded together. The cylinder 2 91 is provided with an inverted conical drainage cylinder 95. A U-shaped siphon tube 15 is connected between settling device 1 5 and closed cylinder 2 92. The bottom end of the siphon tube 15 is located above the drainage cylinder 95, thereby drawing the lead liquid in settling device 1 5 into settling device 2 9.
[0025] Furthermore, the top of the enclosed cylinder 2 92 is connected to the secondary flue 2 3, and the bottom of the secondary flue 2 3 is rotatably sealed to the enclosed cylinder 2 3, so that the enclosed cylinder 2 92 can be rotated to install and remove the settling device 2 9. The secondary flue 2 3 is connected to the main flue 1 through the guide tube 10. The outer wall of the enclosed cylinder 2 92 is fixed with a positioning ring 93 with an outer diameter larger than that of the cylinder 2 91. The inner wall of the enclosed cylinder 2 92 is fixed with a support block 94. The support block 94 is provided with an annular plate 96 fixed to the diversion tube 95. The diversion tube 95 is installed by utilizing the cooperation between the annular plate 96 and the support block 94.
[0026] The bottom end of the diversion tube 95 is connected to a lead trough 11;
[0027] Furthermore, a vertically arranged connecting tube 97 is fixed at the bottom of the drainage tube 95, and the bottom of the connecting tube 97 is sealed and inserted into the lead groove 11.
[0028] Specifically, by setting up a diversion tube 95 and a connecting tube 97, the diversion tube 97 guides the lead liquid to flow downwards, and the connecting tube 97 increases the length of the lead liquid flow trajectory to prevent the lead liquid from flowing back.
[0029] The lead trough 11 is equipped with a smoke collection assembly connected to the main flue 1. The smoke collection assembly includes a smoke collection hood 13. The smoke collection hood 13 is connected to the main flue 1 through the auxiliary flue 3 4. The auxiliary flue 3 4 is equipped with a smoke exhaust valve 14. The smoke exhaust valve 14 is used to facilitate the control of the exhaust flow rate of the flue gas.
[0030] Furthermore, a guide groove 12 is connected between the bottom of the smoke hood 13 and the lead trough 11, and the guide groove 12 serves as a transition structure between the bottom of the smoke hood 13 and the lead trough 11.
[0031] Specifically, by setting up setter 5, setter 9, smoke collection assembly, and lead tank 11, the reduction furnace 6 outputs molten lead to setter 5. Then, using the negative pressure of the main flue 1, the molten lead is drawn back into setter 9 through the main flue 1, and then transported to the electrolysis workshop for further processing through lead tank 11. Compared with the existing technology, by using the negative pressure of the main flue 1, the flue gas in the lead tank 11 enters the smoke collection hood 13 through the guide channel 12, and then passes through the auxiliary flue 4 to enter the main flue 1, reducing flue gas overflow and preventing large amounts of flue gas from being emitted into the environment, thereby meeting national environmental protection requirements, effectively improving the air quality of the production workshop, and enhancing the safety of the production workshop.
[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A novel dust collection device, comprising a main flue (1), characterized in that, The main flue (1) is connected in sequence to a settling device 1 (5) and a settling device 2 (9). The input end of the settling device 1 (5) is connected to the reduction furnace (6). The settling device 2 (9) includes a closed cylinder 2 (92) and a cylinder 2 (91) connected vertically. A diversion cylinder (95) is provided inside the cylinder 2 (91). A siphon pipe (15) is connected between the settling device 1 (5) and the closed cylinder 2 (92). A lead trough (11) is provided at the bottom of the diversion cylinder (95). A smoke collection assembly connected to the main flue (1) is provided on the lead trough (11). The smoke collection assembly includes a smoke collection hood (13). The smoke collection hood (13) is connected to the main flue (1) through a secondary flue 3 (4). A smoke exhaust valve (14) is installed on the secondary flue 3 (4).
2. The novel dust collection device according to claim 1, characterized in that, The settling device (5) includes a threaded cylindrical body (51) and a closed cylinder (52). The upper part of the cylindrical body (51) is provided with a feed trough (54). The output end of the reduction furnace (6) is connected to a discharge pipe (7) that is sealed to the feed trough (54). The cylindrical body (51) and the main flue (1) are connected to a secondary flue (2).
3. The novel dust collection device according to claim 2, characterized in that, A discharge valve (8) is installed on the discharge pipe (7).
4. A novel dust collection device according to claim 2, characterized in that, The bottom end of the closed cylinder (52) is fixed with a limiting plate (53) whose diameter is larger than the bottom diameter of the cylinder (51).
5. A novel dust collection device according to claim 1, characterized in that, The top of the closed cylinder 2 (92) is connected to the secondary flue 2 (3), which is connected to the main flue 2 (1) through the guide tube (10). The outer wall of the closed cylinder 2 (92) is fixed with a positioning ring (93) with an outer diameter larger than that of the cylinder 2 (91). The inner wall of the closed cylinder 2 (92) is fixed with a support block (94), and the support block (94) is provided with an annular plate (96) fixed to the guide tube (95).
6. A novel dust collection device according to claim 1, characterized in that, The bottom end of the drainage tube (95) is fixed with a connecting tube (97), and the bottom end of the connecting tube (97) is sealed and inserted into the lead groove (11).
7. A novel dust collection device according to claim 1, characterized in that, A guide channel (12) is connected between the bottom of the smoke hood (13) and the lead trough (11).