Chemical equipment fault detection probe
By designing a fault detection probe for chemical equipment and utilizing a structure of rubber film and shielding sheet, the problem of hand safety hazards during chemical equipment testing was solved, achieving safe and efficient fault detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2026-04-07
AI Technical Summary
When detecting faults in chemical equipment, the operator's hands are close to the equipment, posing a safety hazard and resulting in poor protection.
A fault detection probe for chemical equipment was designed. It adopts a structure of rubber sheet and shielding plate, which can be folded into a funnel shape or hand guard shape during detection to protect the hand. The end is inserted into the equipment through the external threaded post to collect images and sound.
It improves safety during the testing process, ensures hand protection, and enhances the accuracy and comfort of sound and image acquisition.
Smart Images

Figure CN224095175U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a fault detection probe for chemical equipment, belonging to the technical field of detection probes. Background Technology
[0002] Fault detection of chemical equipment is a crucial step in ensuring the safe and efficient operation of chemical production. During detection, the operating sounds and internal conditions of the equipment are key indicators. For sound detection, sound acquisition probes are used to collect and analyze the operating sounds to determine if the equipment is operating normally. When detecting the internal environment, probes need to be inserted into the equipment to collect images, which are then analyzed to determine if the internal conditions are normal. However, during operation, because chemical products often contain substances harmful to humans, operators using handheld probes to detect equipment faults face risks due to the close proximity of their hands to the equipment, resulting in poor protection and potential safety hazards. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a fault detection probe for chemical equipment, which facilitates the collection of external operating sounds and internal images of the equipment, and provides hand protection during detection, thereby improving safety.
[0004] This utility model achieves the above-mentioned objective through the following technical solution: a fault detection probe for chemical equipment includes a connecting end, an externally threaded post fixedly installed on one side of the connecting end, and a probe for fault detection fixedly installed on the other end of the externally threaded post. A ring-shaped rubber sheet is rotatably installed at the center of the periphery of the connecting end, and an arc-shaped shielding plate is fixedly installed on the outer side of the rubber sheet. The ends of the shielding plates are connected to form a funnel-shaped structure. A handle is fixedly installed on the other side of the connecting end, and a connecting wire is fixedly installed on the other end of the handle. The connecting wire is electrically connected to the probe. During use, the connecting wire is connected to an external detection device. The device is connected to the body. When it is necessary to detect the operating sound of chemical equipment, the shield is folded towards the end through the rubber sheet, and both ends of the shield are fixed. Holding the handle, one end of the shield is attached to the outside of the equipment, and the operating sound of the equipment is detected through the end. When it is necessary to detect the inside of the equipment, the shield is folded towards the handle to form a hand guard structure. Holding the handle, the external threaded post is threadedly connected to the detection port of the equipment, so that the end extends into the inside of the equipment to detect and collect internal images. During operation, the shield protects the hand and avoids injury.
[0005] Furthermore, the end head has a frustum-shaped structure, and the diameter of the end head is smaller than the diameter of the external threaded post. A visual acquisition module and a sound acquisition module are fixedly installed at the end of the end head. The visual acquisition module facilitates the acquisition of images inside the device, and the sound acquisition module facilitates the acquisition of operating sounds of the device.
[0006] Furthermore, auxiliary lighting lamps are installed in a circular array at the middle position of the outer side of the end, which provides auxiliary lighting and improves the image acquisition effect when acquiring images inside the device.
[0007] Furthermore, the outer middle position of the end has a notch arranged in a circular array, and the auxiliary light is fixedly installed inside the notch, which facilitates the installation of the auxiliary light and prevents the auxiliary light from getting stuck at the detection port of the device when the end is inserted into the device.
[0008] Furthermore, a bearing is fixedly installed on the outer side of the connecting end, and the inner side of the rubber sheet is fixedly installed on the outer ring of the bearing, so that the shielding plate can rotate on the connecting end.
[0009] Furthermore, a Velcro closure and a Velcro closure are fixedly installed at both ends of the shielding sheet, and the two ends of the shielding sheet are connected by the Velcro closure and the Velcro closure. The Velcro closure and the Velcro closure make it easy to fix the two ends of the shielding sheet together, so that the shielding sheet is folded into a funnel-shaped structure, which is convenient for sound collection or hand protection.
[0010] Furthermore, a sealing strip made of silicone material is fixedly installed on the outer side of the shielding plate, which improves the fit between the shielding plate and the outside of the device during sound acquisition and improves the accuracy of detecting the operating sound of the device.
[0011] Furthermore, an anti-slip grip cover is fixedly installed on the outside of the handle to improve comfort when holding it.
[0012] Beneficial effects: By using a rubber sheet, the bending direction of the shield can be easily adjusted. When testing from the outside of the equipment, the shield can be folded towards the end to create a sound-gathering effect, making it easier to collect operating sounds. When collecting internal images, the shield can be used to cover the handle, protecting the operator's hands and reducing safety hazards. The external threaded post makes it easy to screw the end into the equipment for testing, making it convenient to use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the present invention when it is inserted into the device;
[0015] Figure 3 This is a schematic diagram of the structure of the present invention during external testing of the equipment;
[0016] Figure 4 This is a schematic diagram of the structure of this utility model when the shielding piece is removed;
[0017] Figure 5 This utility model Figure 4 A magnified structural diagram of point A in the middle.
[0018] In the diagram: 1. Connecting end; 2. External threaded post; 3. End; 4. Rubber sheet; 5. Shielding plate; 6. Handle; 7. Connecting wire; 8. Vision acquisition module; 9. Sound acquisition module; 10. Auxiliary lighting; 11. Notch; 12. Bearing; 13. Velcro nut; 14. Velcro nut; 15. Sealing strip; 16. Handle cover. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-5As shown, a fault detection probe for chemical equipment includes a connecting end 1. An externally threaded post 2 is fixedly installed on one side of the connecting end 1, and a terminal 3 for fault detection is fixedly installed on the other end of the externally threaded post 2. A ring-shaped rubber sheet 4 is rotatably installed at the center of the outer periphery of the connecting end 1, and an arc-shaped shielding plate 5 is fixedly installed on the outer side of the rubber sheet 4. The ends of the shielding plates 5 are connected to form a funnel-shaped structure. A handle 6 is fixedly installed on the other side of the connecting end 1, and a connecting wire 7 is fixedly installed on the other end of the handle 6. The connecting wire 7 is electrically connected to the terminal 3. In use, the connecting wire 7 is connected to an external detection body. When it is necessary to detect the operating sound of the chemical equipment, the shielding plate 5 is opened. The rubber sheet 4 is folded towards the end 3, and both ends of the shield 5 are fixed, forming a funnel-shaped structure. Holding the handle 6, one end of the shield 5 is attached to the outside of the device, and the operating sound of the device is detected through the end 3. The funnel-shaped structure formed by the shield 5 is similar to the effect of a sound-gathering funnel, improving the sound collection effect. When it is necessary to detect the inside of the device, the shield 5 is folded towards the handle 6 to form a hand guard structure. Holding the handle 6, the external threaded post 2 is threadedly connected to the detection port of the device, so that the end 3 extends into the inside of the device to detect and collect internal images. During operation, the shield 5 protects the hand and avoids injury, improving safety.
[0021] As a technical optimization of this utility model, the end head 3 has a frustum-shaped structure, and the diameter of the end head 3 is smaller than the diameter of the external threaded post 2. A visual acquisition module 8 and a sound acquisition module 9 are fixedly installed at the end of the end head 3. The visual acquisition module 8 facilitates the acquisition of images inside the equipment, and the sound acquisition module 9 facilitates the acquisition of operating sounds of the equipment, thereby improving the detection effect. An auxiliary lighting lamp 10 is installed in a circular array at the middle of the outer side of the end head 3 to provide illumination when acquiring images inside the equipment, thereby improving the image acquisition effect. A notch 11 is opened in a circular array at the middle of the outer side of the end head 3, and the auxiliary lighting lamp 10 is fixedly installed inside the notch 11 to facilitate the installation of the auxiliary lighting lamp 10 and to prevent the auxiliary lighting lamp 10 from getting stuck at the detection port of the equipment when the end head 3 is inserted into the equipment, thus facilitating use.
[0022] As a technical optimization of this utility model, a bearing 12 is fixedly installed on the outer side of the connecting end 1, and the inner side of the rubber soft sheet 4 is fixedly installed on the outer ring of the bearing 12, so as to facilitate the rotation of the shielding plate 5 on the connecting end 1 and avoid affecting the detection. The two ends of the shielding plate 5 are respectively fixedly installed with a magic female adhesive 13 and a magic male adhesive 14. The two ends of the shielding plate 5 are connected by the magic female adhesive 13 and the magic male adhesive 14. The magic male adhesive 14 and the magic female adhesive 13 make it easy to fix the two ends of the shielding plate 5, so that the shielding plate 5 is folded into a funnel-shaped structure, which is convenient for sound collection or hand protection. A silicone sealing strip 15 is fixedly installed on the outer side of the shielding plate 5. When collecting sound, it improves the adhesion between the shielding plate 5 and the outside of the equipment, reduces the influence of external sound, and improves the accuracy of the detection of the operating sound of the equipment. An anti-slip handle 16 is fixedly installed on the outer side of the handle 6 to improve the comfort when holding the handle and improve the force application effect when turning the external threaded column.
[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0024] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fault detection probe for chemical equipment, characterized in that: The device includes a connecting end (1), on one side of which an external threaded post (2) is fixedly installed, and on the other end of which an end head (3) for fault detection is fixedly installed. A ring-shaped rubber sheet (4) is rotatably installed at the middle position of the outer periphery of the connecting end (1), and an arc-shaped shielding plate (5) is fixedly installed on the outer side of the rubber sheet (4). The ends of the shielding plates (5) are connected to form a funnel-shaped structure. A handle (6) is fixedly installed on the other side of the connecting end (1), and a connecting line (7) is fixedly installed on the other end of the handle (6). The connecting line (7) is electrically connected to the end head (3).
2. The chemical equipment fault detection probe as described in claim 1, characterized in that: The end (3) has a frustum-shaped structure, and the diameter of the end (3) is smaller than the diameter of the external threaded post (2). A visual acquisition module (8) and a sound acquisition module (9) are fixedly installed at the end of the end (3).
3. The chemical equipment fault detection probe as described in claim 1, characterized in that: The outer middle position of the end (3) is equipped with auxiliary lighting lamps (10) arranged in a circular array.
4. The chemical equipment fault detection probe as described in claim 3, characterized in that: The outer middle position of the end (3) has a notch (11) arranged in a circular array, and the auxiliary lighting lamp (10) is fixedly installed inside the notch (11).
5. The chemical equipment fault detection probe as described in claim 1, characterized in that: A bearing (12) is fixedly installed on the outer side of the connecting end (1), and the inner side of the rubber sheet (4) is fixedly installed on the outer ring of the bearing (12).
6. The chemical equipment fault detection probe as described in claim 1, characterized in that: The two ends of the shielding sheet (5) are respectively fixedly installed with a Velcro female (13) and a Velcro female (14), and the two ends of the shielding sheet (5) are connected by the Velcro female (13) and the Velcro female (14).
7. The chemical equipment fault detection probe as described in claim 1, characterized in that: A sealing strip (15) made of silicone material is fixedly installed on the outside of the shielding plate (5).
8. The chemical equipment fault detection probe as described in claim 1, characterized in that: An anti-slip handle cover (16) is fixedly installed on the outside of the handle (6).