Novel encoder
By setting a counterweight groove and magnet on the encoder mounting flange, combined with the adjustment of the screw and nut, the problem of encoder center of gravity offset is solved, achieving stable rotation and flexible installation, reducing the risk of failure, and extending the equipment life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-04-07
AI Technical Summary
Existing encoders are prone to center of gravity shift after installation with the motor, causing eccentric rotation when the encoder rotates.
A novel encoder was designed, which ensures the stability of the center of gravity of the assembly flange when it rotates by opening a counterweight groove on the inner wall of the outer edge of the assembly flange and magnetically attaching a counterweight magnet inside the counterweight groove, combined with the adjustment method of the assembly screw and nut.
It achieves stable encoder rotation, reduces the risk of equipment failure, extends equipment lifespan, and allows for flexible installation to meet different installation needs.
Smart Images

Figure CN224095179U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to encoder technical field, concretely relates to a novel encoder. BACKGROUND
[0002] Encoder is the signal (such as bit stream) or data is arranged, converted into the signal form of signal, transmission and storage for use equipment. Encoder converts angular displacement or linear displacement into electrical signal, the former is called code disc, the latter is called code ruler. According to the reading mode, encoder can be divided into contact type and non-contact type two kinds;According to the working principle, encoder can be divided into incremental and absolute two types. Incremental encoder is converted into periodic electrical signal by displacement, and this electrical signal is changed into counting pulse, and the number of pulse is used to indicate the size of displacement. Absolute encoder corresponds to a certain digital code for each position, so its indication is only related to the starting and terminal position of measurement, and is independent of the intermediate process of measurement. Chinese patent discloses a novel encoder (authorized announcement number CN206648665U), and the patent technology discloses a novel encoder, which comprises a single-circle absolute value encoder, a flange, a shaft sleeve, a wire outlet and a mechanical limit switch, the flange is clamped flange or synchronous flange, the flange is provided with a mounting hole, the single-circle absolute value encoder is provided with a blind hole with the same size relative to the position of the mounting hole on the flange, and the wire outlet is provided with a spring tube, compared with the prior art, the novel encoder has the beneficial effects that the two kinds of encoders are redesigned and integrated, the two kinds of encoders are integrated into a novel encoder, the two kinds of modes can work well, the structure of the encoder is optimized, the volume is reduced, the installation is simpler and faster, and the like, and the novel encoder is suitable for popularization and use. The patent technology solves the problem that the mechanical limit switch and the single-circle absolute value encoder for the fast door on the market are not universal.
[0003] However, the encoder in the prior art is prone to center of gravity deviation when rotating after being installed on the motor, and eccentric rotation occurs when the encoder rotates, so it is necessary to solve the problem that the encoder with center of gravity deviation can be self-defined counterweight setting in the prior art.
[0004] Therefore, the person skilled in the art provides a novel encoder to solve the problems in the above background art. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides:
[0006] A novel encoder, comprising:
[0007] The assembly shell is assembled with the coding assembly structure on the inner side;
[0008] The coding assembly structure includes a mounting shaft rotatably mounted inside the assembly housing, and a main shaft is rotatably mounted inside the mounting shaft, with a coding disk integrally fixed at one end of the main shaft located inside the assembly housing.
[0009] The main spindle is fixed to a connecting rod at one end located outside the assembly housing;
[0010] An assembly flange is fixed to the outer side of the connecting rod.
[0011] Preferably, the inner wall of the outer edge of the assembly flange is provided with a counterweight groove, and a counterweight magnet is magnetically attached to the inner side of the counterweight groove.
[0012] Preferably, the inner wall of the encoder disk is provided with a plurality of incremental holes in a ring shape, and a sensor generator is provided on one side of the incremental holes and a sensor receiver is provided on the other side of the incremental holes.
[0013] Preferably, both the sensor generator and the sensor receiver are installed inside the assembly housing.
[0014] Preferably, the inner side of the assembly flange is provided with a plurality of screw holes in an annular shape at equal intervals, and an assembly screw cylinder is provided in the screw holes of the assembly flange in a helical drive.
[0015] Preferably, the assembly screw is screwed with a nut on the outside of the assembly flange side.
[0016] Preferably, the connecting rod has a connecting groove inside, and a transmission rod can be detachably installed inside the connecting groove. Both the transmission rod and the connecting groove have vertically opened assembly holes, and an assembly bolt is screw-locked inside the assembly hole.
[0017] Assembly plates are fixed at all four corners of the assembly housing.
[0018] The technical effects and advantages of this utility model are as follows:
[0019] This utility model has multiple installation methods. The coding assembly structure can be directly installed to the external motor output end through the assembly flange, or it can be connected to the motor output end with the help of the transmission rod. The installation method is flexible and can adapt to different installation needs and scenarios.
[0020] This utility model features convenient installation and adjustment. The assembly screw of the assembly flange is rotated using an external tool, and the position can be adjusted by spiral transmission within the screw hole of the assembly flange. Then, the screw is locked by a nut, which facilitates precise adjustment of the assembly position and ensures installation accuracy. When the assembly flange rotates, the counterweight magnet is magnetically attracted and positioned inside the counterweight groove, which stabilizes the center of gravity of the assembly flange during rotation, reduces swaying and imbalance, promotes the smooth operation of the equipment, reduces the risk of equipment failure caused by unstable center of gravity, and extends the service life of the equipment. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of a novel encoder provided in this application;
[0022] Figure 2 This is a schematic diagram of the side structure of a novel encoder provided in this application;
[0023] Figure 3 This is a schematic diagram of the split structure in a novel encoder provided in this application;
[0024] Figure 4 This is a schematic diagram of the encoding assembly structure in a novel encoder provided in this application;
[0025] Figure 5 This is a schematic diagram of the counterweight magnet in a novel encoder provided in this application.
[0026] In the picture:
[0027] 1. Assemble the casing;
[0028] 2. Encoding assembly structure; 201. Main spindle; 202. Encoding disc; 203. Incremental hole; 204. Mounting shaft; 205. Connecting rod; 206. Connecting groove; 207. Assembly flange; 208. Assembly bolt; 209. Counterweight groove; 210. Assembly screw; 211. Nut; 212. Counterweight magnet;
[0029] 3. Drive rod; 4. Sensor generator; 5. Sensor receiver; 6. Assembly plate. Detailed Implementation
[0030] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The examples of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.
[0031] For examples, please refer to Figures 1-5 This embodiment provides a novel encoder, comprising: an assembly housing 1; an encoding assembly structure 2 mounted on its inner side; the encoding assembly structure 2 includes a mounting shaft 204 rotatably mounted inside the assembly housing 1, and a main shaft 201 rotatably mounted inside the mounting shaft 204, with an encoding disk 202 integrally fixed at one end of the main shaft 201 located inside the assembly housing 1; and a connecting rod 205 integrally fixed at one end of the main shaft 201 located outside the assembly housing 1.
[0032] An assembly flange 207 is integrally fixed to the outer side of the connecting rod 205. A counterweight groove 209 is formed on the inner wall of the outer edge of the assembly flange 207, and a counterweight magnet 212 is magnetically attached to the inner side of the counterweight groove 209. The inner wall of the encoder disk 202 has a plurality of incremental holes 203 in a ring shape, and a sensor generator 4 is provided on one side of the incremental hole 203, and a sensor receiver 5 is provided on the other side of the incremental hole 203. Both the sensor generator 4 and the sensor receiver 5 are installed inside the assembly housing 1.
[0033] The inner side of the assembly flange 207 has a plurality of threaded holes arranged in a ring at equal intervals, and an assembly screw cylinder 210 is helically driven inside the threaded holes of the assembly flange 207. Nuts 211 are helically fitted onto the outer side of the assembly screw cylinder 210 on one side of the assembly flange 207. The connecting rod 205 has a connecting groove 206 inside, and a transmission rod 3 is detachably installed inside the connecting groove 206. Both the transmission rod 3 and the connecting groove 206 have vertically formed assembly holes, and assembly bolts 208 are helically locked inside these assembly holes. Assembly plates 6 are integrally fixed at all four corners of the assembly housing 1.
[0034] According to the above embodiments, the working principle of this invention is as follows:
[0035] The coding assembly structure 2 can be installed with the external motor output end via the assembly flange 207, and can also be connected to the motor output end via the transmission rod 3.
[0036] The assembly flange 207 is installed via the built-in assembly screw 210 and the flange of the external motor using external bolts. After the assembly screw 210 of the assembly flange 207 is rotated by the external tool, it can be screwed inside the screw hole of the assembly flange 207 to adjust the position of the assembly screw 210 along the screw hole. Then, the assembly screw 210 is screwed and locked inside the screw hole of the assembly flange 207 by the nut 211.
[0037] When the assembly flange 207 rotates with the motor, the counterweight positioning is detected. It can be magnetically positioned inside the counterweight groove 209 by the counterweight magnet 212, which helps to stabilize the center of gravity when the assembly flange 207 rotates.
[0038] As the motor rotates, the mounting flange 207 can drive the encoder disk 202 of the main shaft 201 to rotate, causing the incremental hole 203 of the encoder disk 202 to rotate along the sensor generator 4 and the sensor receiver 5, thus enabling rotation detection.
[0039] In this utility model, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components or an interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0040] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A novel encoder, characterized in that, include: Assembly housing (1); coded assembly structure (2) is assembled on the inside; The coding assembly structure (2) includes a mounting shaft (204) rotatably mounted inside the assembly housing (1), and a main shaft (201) is rotatably mounted inside the mounting shaft (204), and a coding disk (202) is integrally fixed at one end of the main shaft (201) inside the assembly housing (1). The main shaft (201) is fixed with a connecting rod (205) at one end outside the assembly housing (1); The assembly flange (207) is fixed to the outside of the connecting rod (205).
2. The novel encoder according to claim 1, characterized in that, The inner wall of the outer edge of the assembly flange (207) is provided with a counterweight groove (209), and a counterweight magnet (212) is magnetically attached to the inner side of the counterweight groove (209).
3. The novel encoder according to claim 1, characterized in that, The inner wall of the encoder disk (202) is provided with a number of incremental holes (203) in a ring shape, and a sensor generator (4) is provided on one side of the incremental hole (203) and a sensor receiver (5) is provided on the other side of the incremental hole (203).
4. The novel encoder according to claim 3, characterized in that, The sensor generator (4) and sensor receiver (5) are both installed inside the assembly housing (1).
5. A novel encoder according to claim 1, characterized in that, The inner side of the assembly flange (207) is provided with a number of screw holes in an annular shape at equal intervals, and the assembly screw cylinder (210) is provided in the screw holes of the assembly flange (207) in a spiral drive.
6. A novel encoder according to claim 5, characterized in that, The assembly screw (210) is screwed with a nut (211) on the outside of the assembly flange (207) side.
7. A novel encoder according to claim 1, characterized in that, The connecting rod (205) has a connecting groove (206) inside, and a transmission rod (3) is detachably installed inside the connecting groove (206). Both the transmission rod (3) and the connecting groove (206) have vertically opened assembly holes, and an assembly bolt (208) is spirally locked inside the assembly hole.
Citation Information
Patent Citations
Novel encoder
CN206648665U