Separable wire harness easy to wire

The easy-to-wire, detachable wire harness structure solves the problems of cumbersome wiring and limited fixing methods in traditional wire harnesses, enabling fast and accurate line connections and flexible adjustments, thus improving wiring efficiency and quality.

CN224123835UActive Publication Date: 2026-04-14DONGGUAN SHENGYUANXIN ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Traditional wire harness structures result in cumbersome wiring operations, are prone to connection errors, have high maintenance costs, and offer only one fixing method, making it difficult to flexibly adjust according to the installation location.

Method used

The harness adopts an easy-to-wire, detachable structure. Through the fixing of the insulating sleeve, connecting plate, sliding groove, locking arrow, locking pin, and locking nut, the internal sliding groove of the insulating sleeve is fixed, the sliding pin is fixed, and the locking nut is used in conjunction with the corresponding locking nut. The sliding groove is fixed, and the locking nut and locking groove are used in conjunction to ensure the stability of the harness in different environments.

Benefits of technology

It enables fast and accurate line connections, improves wiring efficiency, reduces errors, adapts to different installation locations, and enhances wiring quality and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire harnesses, in particular to an easily-wired separable wire harness, which comprises a plurality of groups of insulating sheaths and a connecting plate, leads are arranged in the insulating sheaths, two sliding grooves are formed in the connecting plate, sliding pins are connected in the sliding grooves in a sliding manner, the tops of the sliding pins are fixedly connected with lower clamps, and the lower clamps are fixedly connected with the lower clamps. One side of each lower clamping hoop is rotationally connected with an upper clamping hoop, the upper clamping hoops are connected with the lower clamping hoops through screws, limiting grooves are formed in the positions, located on one sides of the sliding grooves, of one sides of the interiors of the connecting plates, lock pins are fixedly connected to the positions, located in the limiting grooves, of one sides of the sliding pins, and locking nuts are in threaded connection with the exteriors of the lock pins. The beneficial effects of the utility model lie in that the corresponding wires are separated and limited through the corresponding upper clamp and the lower clamp, so that the wiring process is simple and clear, line connection can be quickly and accurately completed, line connection errors are effectively avoided, the wiring efficiency is greatly improved, and the wiring time and labor cost are saved.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness technology, and in particular to an easy-to-wire, detachable wire harness. Background Technology

[0002] In modern electronic devices and electrical systems, wire harnesses are important components for connecting various parts and transmitting electrical signals and power, and the ease of wiring and maintainability of their operation are of paramount importance.

[0003] Traditional wire harnesses are mostly monolithic structures. During the wiring process, the branches of the harness are tangled together, making them difficult to distinguish and organize. This leads to cumbersome wiring operations that require a lot of time and effort, especially in complex wiring environments. This can easily result in incorrect wiring connections. Furthermore, when a part of the wire harness fails, since the harness cannot be separated, the entire harness often needs to be removed for inspection or replacement, which not only increases maintenance costs but also prolongs equipment downtime. In addition, the fixing method of traditional wire harnesses is limited, making it difficult to flexibly adjust them according to different installation locations and requirements during the wiring process, further affecting wiring efficiency and quality.

[0004] To address the above issues, we have introduced an easy-to-wire, detachable wire harness. Utility Model Content

[0005] This utility model discloses an easy-to-wire, detachable wire harness, which aims to solve the technical problems in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The easy-to-wiring, detachable wire harness includes multiple sets of insulating sheaths and connecting plates. Each insulating sheath contains a conductor. Each connecting plate has two sliding grooves, each with a sliding pin slidably connected inside. A lower clamp is fixedly connected to the top of each sliding pin, and an upper clamp is rotatably connected to one side of each lower clamp. The upper clamps are connected to the lower clamps by screws. A limiting groove is formed on one side of the connecting plate, located within the sliding groove. A locking pin is fixedly connected to one side of each sliding pin, located within the limiting groove. A locking nut is threaded onto the external surface of each locking pin.

[0008] Place the wire with the insulating sheath into the lower clamp, close the upper clamp and fix it with screws, adjust the position of the clamp by sliding the sliding pin, tighten the locking nut to fix the locking pin, and quickly complete the installation of the wire harness on the connecting plate.

[0009] In a preferred embodiment, a limiting plate is fixedly connected to the bottom of each sliding pin, and limiting strips are fixedly connected to both sides of the bottom of each connecting plate, with the limiting plates slidably connected to the limiting strips.

[0010] When adjusting the wiring harness layout inside the control cabinet, the limit plate slides along the limit strip to ensure that the sliding pin drives the clamp to move smoothly, avoiding clamp offset or jamming during the sliding process, and ensuring the accuracy and stability of the wiring harness position adjustment.

[0011] In a preferred embodiment, the connecting plate has locking grooves equidistantly spaced on one side, and the locking nut is used in conjunction with the corresponding locking groove.

[0012] After the clamp is adjusted to the appropriate position, rotate the locking nut to make it engage in the locking groove to prevent the locking pin from loosening and ensure that the wire harness remains stable and does not shift even under the vibration generated by the equipment operation.

[0013] In a preferred embodiment, both the lower clamp and the upper clamp are detachably connected to an anti-slip rubber sleeve inside.

[0014] Install the anti-slip rubber sleeve inside the clamp to increase the friction against the insulating sheath and prevent the wire from sliding inside the clamp. If the rubber sleeve is worn, it can be quickly removed and replaced to ensure the wire harness is fixed.

[0015] In a preferred embodiment, the outer side of multiple sets of insulating sleeves is provided with an outer sleeve.

[0016] In outdoor power equipment wiring, the outer sheath wraps multiple sets of insulating sheaths to resist ultraviolet rays, rainwater erosion and mechanical wear, while integrating multiple sets of conductors to facilitate overall wiring, reduce wire tangling, and improve the efficiency and safety of equipment wiring.

[0017] In a preferred embodiment, a connector plug is fixedly connected to one end of each of the multiple sets of wires.

[0018] Multiple sets of wires can be quickly connected to equipment such as servers and switches via connector plugs. When the equipment needs to be repaired or replaced, the connector plugs can be directly unplugged to separate the wire harness from the equipment, making the operation convenient and efficient.

[0019] The easy-to-wire, detachable wire harness provided by this utility model has the following advantages:

[0020] In this invention, the separation and limiting of corresponding wires are achieved through corresponding upper and lower clamps. On the one hand, this simplifies the wiring process, enabling quick and accurate connection of wires, effectively avoiding wiring errors, significantly improving wiring efficiency, and saving wiring time and labor costs. On the other hand, it allows for flexible adjustment based on the installation position of the wire harness, ensuring that the wire harness is firmly fixed during the wiring process. Furthermore, it offers diverse installation methods suitable for different installation environments, resulting in a neater and more aesthetically pleasing wire harness layout and improved wiring quality. Compared to traditional devices, this invention greatly enhances work quality and efficiency. Attached Figure Description

[0021] Figure 1 This is a first-view perspective three-dimensional schematic diagram of the easy-to-wire and detachable wire harness proposed in this utility model.

[0022] Figure 2 This is a second-view perspective three-dimensional schematic diagram of the easy-to-wire and detachable wire harness proposed in this utility model.

[0023] Figure 3 This is a partial cross-sectional view of the connecting plate for the easy-to-wire and detachable wire harness proposed in this utility model.

[0024] Figure 4 This is a schematic diagram of the clamp connection for the easy-to-wire and detachable wire harness proposed in this utility model.

[0025] Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0026] In the attached diagram: 1. Insulating sleeve; 2. Wire; 3. Connecting plate; 4. Sliding groove; 5. Lower clamp; 6. Upper clamp; 7. Screw; 8. Sliding pin; 9. Limiting groove; 10. Locking pin; 11. Locking nut; 12. Limiting plate; 13. Limiting strip; 14. Locking groove; 15. Anti-slip rubber sleeve; 16. Outer sleeve; 17. Connecting plug. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0028] The easy-to-wire detachable wire harness disclosed in this utility model is mainly used in wire harness scenarios.

[0029] Reference Figures 1-5The easy-to-wire, detachable wire harness includes multiple sets of insulating sleeves 1 and connecting plates 3. Each insulating sleeve 1 has a wire 2 inside. The connecting plate 3 has two sliding grooves 4 inside. Each sliding groove 4 has a sliding pin 8 slidably connected inside. Each sliding pin 8 has a lower clamp 5 fixedly connected to its top. Each lower clamp 5 has an upper clamp 6 rotatably connected to one side. Each upper clamp 6 is connected to the lower clamp 5 by a screw 7. Each side of the connecting plate 3, located on the side of the sliding groove 4, has a limiting groove 9. Each side of the sliding pin 8, located inside the limiting groove 9, has a locking pin 10 fixedly connected to its side. Each locking pin 10 has a locking nut 11 threadedly connected to its external thread.

[0030] In this embodiment: the wire 2 with the insulating sheath 1 is placed in the lower clamp 5, the upper clamp 6 is closed and fixed with the screw 7, the sliding pin 8 is slid to adjust the position of the clamp, and the locking nut 11 is tightened to fix the locking pin 10, thus quickly completing the installation of the wire harness on the connecting plate 3.

[0031] In a preferred embodiment, the bottom of each sliding pin 8 is fixedly connected to a limiting plate 12, and the two sides of the bottom of the connecting plate 3 are fixedly connected to limiting strips 13, with the limiting plate 12 slidably connected to the limiting strips 13.

[0032] In this embodiment, when adjusting the wiring harness layout inside the control cabinet, the limiting plate 12 slides along the limiting strip 13 to ensure that the sliding pin 8 drives the clamp to move smoothly, avoiding clamp offset or jamming during the sliding process, and ensuring the accuracy and stability of the wiring harness position adjustment.

[0033] In a preferred embodiment, locking grooves 14 are provided at equal intervals on one side of the connecting plate 3, and locking nuts 11 are used in conjunction with the corresponding locking grooves 14.

[0034] In this embodiment: after the clamp is adjusted to the appropriate position, rotate the locking nut 11 to make it embed into the locking groove 14 to prevent the locking pin 10 from loosening, and ensure that the wire harness remains stable and does not shift under the vibration environment generated by the operation of the equipment.

[0035] In a preferred embodiment, both the lower clamp 5 and the upper clamp 6 are detachably connected to an anti-slip rubber sleeve 15.

[0036] In this embodiment, the anti-slip rubber sleeve 15 is installed inside the clamp to increase the friction on the insulating sheath 1 and prevent the wire 2 from sliding inside the clamp. If the rubber sleeve is worn, it can be quickly disassembled and replaced to ensure the wire harness fixing effect.

[0037] In a preferred embodiment, an outer sheath 16 is provided on the outside of the plurality of insulating sheaths 1.

[0038] In this embodiment, in outdoor power equipment wiring, the outer sheath 16 wraps multiple sets of insulating sheaths 1 to resist ultraviolet rays, rainwater erosion and mechanical wear, while integrating multiple sets of conductors 2 to facilitate overall wiring, reduce wire tangling, and improve the efficiency and safety of equipment wiring.

[0039] In a preferred embodiment, a connector 17 is fixedly connected to one end of each of the multiple sets of wires 2.

[0040] In this embodiment, multiple sets of wires 2 are quickly connected to equipment such as servers and switches via the connector 17. When the equipment needs to be repaired or replaced, the connector 17 can be directly unplugged to separate the wire harness from the equipment, making the operation convenient and efficient.

[0041] Working principle: When using this wire harness, when the position of the wire harness needs to be adjusted, slide the sliding pin 8. The sliding pin 8 drives the lower clamp 5 and the upper clamp 6 to move. After adjusting to the appropriate position, tighten the locking nut 11 to fix the sliding pin 8, realizing the easy wiring function of the wire harness. The bottom of the sliding pin 8 is fixedly connected to the limit plate 12, and the two sides of the bottom of the connecting plate 3 are fixedly connected to the limit strip 13. The limit plate 12 is slidably connected to the limit strip 13 to ensure the stable sliding of the sliding pin 8. The connecting plug 17 is fixedly connected to one end of each of the multiple sets of wires 2 to ensure the electrical connection of the wire harness. The wire harness realizes the functions of easy wiring, separability and stable conductivity, ensuring the flexibility and reliability of the wire harness in complex environments.

[0042] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. An easy-to-wire, detachable wire harness, comprising multiple sets of insulating sheaths (1) and connecting plates (3), characterized in that, The insulating sheath (1) is provided with wires (2) inside. The connecting plate (3) has two sliding grooves (4) inside. The sliding grooves (4) are slidably connected with sliding pins (8). The top of the sliding pins (8) is fixedly connected with a lower clamp (5). The lower clamp (5) is rotatably connected with an upper clamp (6) on one side. The upper clamp (6) is connected to the lower clamp (5) by screws (7). The connecting plate (3) has a limit groove (9) on one side inside and on the side of the sliding groove (4). The sliding pins (8) are fixedly connected with a locking pin (10) on one side inside and in the limit groove (9). The locking pin (10) is threaded with a locking nut (11).

2. The easy-to-wire detachable wire harness according to claim 1, characterized in that, The bottom of each sliding pin (8) is fixedly connected to a limiting plate (12), and the bottom sides of each connecting plate (3) are fixedly connected to limiting strips (13). The limiting plate (12) is slidably connected to the limiting strips (13).

3. The easy-to-wire detachable wire harness according to claim 1, characterized in that, The connecting plate (3) has locking grooves (14) equidistantly provided on one side, and the locking nut (11) is used in conjunction with the corresponding locking groove (14).

4. The easy-to-wire detachable wire harness according to claim 1, characterized in that, Both the lower clamp (5) and the upper clamp (6) are detachably connected to anti-slip rubber sleeves (15).

5. The easy-to-wire detachable wire harness according to claim 1, characterized in that, The outer sheath (16) is provided on the outside of the multiple sets of insulating sheaths (1).

6. The easy-to-wire detachable wire harness according to claim 1, characterized in that, Each of the multiple sets of wires (2) has a fixed connector (17) at one end.