Indirect type intercooler brazing sheet detection device

Abstract

The utility model relates to the technical field of assembly detection, in particular to an indirect intercooler brazing sheet detection device. According to the technical scheme, the welding rod comprises a base plate, a base, a brazing plate and a rod body, the base is arranged on the base plate, the rod body is arranged on the base through a connecting assembly, the connecting assembly is used for providing elastic pushing force for the rod body, the rod body can stretch out and draw back on the base, the brazing plate makes contact with the base when installed, and the rod body can stretch out and draw back on the base when installed. And the brazing plate is in contact with the front end of the rod body to form a conductive path when being mounted in place. According to the utility model, through the cooperation between the structures, whether a core brazing sheet exists can be rapidly and accurately detected through a conductive principle in a limited installation space and cost, the normal operation of equipment is ensured, and the production cost is greatly reduced on the premise of realizing functions.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of assembly detection, especially relates to an indirect intercooler brazing plate detection device. BACKGROUND

[0002] As a key component in the engine cooling system, the brazing plate needs to be installed during the assembly process of the core body of the indirect intercooler. The correct installation of the brazing plate is crucial in the automatic assembly process of the core body of the intercooler. Once the brazing plate is missing, misinstalled, or severely deformed, it will directly affect the performance and reliability of the subsequent process of the intercooler.

[0003] The existing detection method mainly relies on proximity switches or optical fiber sensors to detect the brazing plate. However, due to the compact structure and limited installation space of the intercooler core body, the proximity sensor has installation limitations. Although the optical fiber sensor has high sensitivity, it is high in cost and not suitable for large-scale application. In addition, due to the deformation of the brazing plate, conventional non-contact detection methods cannot adapt to this change, thereby affecting the accuracy and stability of the detection.

[0004] Therefore, we propose an indirect intercooler brazing plate detection device to solve the existing problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at the problems in the background art and proposes an indirect intercooler brazing plate detection device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an indirect intercooler brazing plate detection device, comprising a substrate, a base, a brazing plate, and a rod body, the substrate is provided with the base, the rod body is provided on the base through a connecting assembly, and the connecting assembly is used to provide an elastic pushing force for the rod body.

[0007] The rod body can perform an extension and retraction action on the base, the brazing plate contacts the base when installed, and the brazing plate contacts the front end of the rod body to form a conductive path when installed in place.

[0008] Preferably, the connecting assembly is composed of a bushing, a mounting seat, a spring, and a cover plate, the cover plate is arranged in the base, the mounting seat is arranged on the cover plate, the bushing is slidingly arranged in the mounting seat, and the rod body is arranged on the bushing.

[0009] Preferably, the spring is arranged between the top end of the rod body and the inner wall top end of the mounting seat, and the rod body protrudes from the base under the elastic pushing force of the spring.

[0010] Preferably, the contact end of the rod body and the brazing plate is provided with a contact, and the brazing plate contacts the base and the contact to form a conductive path when installed in place.

[0011] Preferably, the wire connected to the contact is a spring cable to provide displacement when the rod performs extension and retraction.

[0012] Preferably, the substrate has slots, and two slots are symmetrically distributed relative to the substrate.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] During use, the indirect intercooler brazing plate testing device of this utility model can be set at a designated position by using a bayonet with an external anchor bolt structure and connecting to an external power source. During the installation of the brazing plate of the indirect intercooler, the rod can drive the bushing to slide in the mounting base. At this time, the spring is compressed and deformed. Under the action of the spring force, the rod can extend and retract on the base. The extension and retraction of the rod can eliminate the influence caused by the deformation of the brazing plate.

[0015] Meanwhile, after the brazing plate is installed in place, it will contact the end of the rod and compress the spring. Under the action of the spring, the contact of the rod is stably pressed against the surface of the brazing plate. At this time, the brazing plate contacts the rod and the base, which is equivalent to the grounding 0V signal forming a circuit to conduct electricity. The formed conductive signal is transmitted to the HMI of the external device, so the presence of the brazing plate can be detected accurately.

[0016] The rod body of this invention can extend and retract back and forth under the action of spring force, effectively buffering and eliminating interference caused by the deformation of the brazing plate, improving the reliability of detection. When the brazing plate is installed in place, the end of the rod body contacts it to form a closed circuit. The installation status feedback can be realized intuitively and accurately through the HMI of the external equipment. It solves the problem of quickly and accurately detecting the presence of the core brazing plate through the principle of conductivity within a limited installation space and cost, ensuring the normal operation of the equipment, and greatly reducing the production cost while achieving the function. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 3 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 4 For the present utility model Figure 3 Schematic diagram of the cross-sectional structure at point A in the middle;

[0021] Figure 5 This is a schematic diagram of the rod structure of this utility model.

[0022] Figure label:

[0023] 1. Substrate; 2. Base; 3. Bayonet; 4. Brazing plate; 5. Rod; 6. Bushing; 7. Mounting seat; 8. Spring; 9. Cover plate; 10. Contact. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] like Figures 1-5 As shown, the present invention proposes an indirect intercooler brazing plate testing device, which includes a base plate 1, a base 2, a brazing plate 4 and a rod 5. The base 2 is provided on the base plate 1, and the rod 5 is provided on the base 2 through a connecting component. The connecting component is used to provide an elastic pushing force to the rod 5.

[0027] When connected to an external power source, during the installation of the brazing plate 4 in the indirect intercooler, the rod 5 can extend and retract on the base 2. When the brazing plate 4 is installed, it contacts the base 2. The contact end of the rod 5 and the brazing plate 4 is provided with a contact 10. After the brazing plate 4 is installed in place, it will contact the end of the rod 5. The contact 10 of the rod 5 is stably pressed against the surface of the brazing plate 4. At this time, the brazing plate 4 contacts the rod 5 and the base 2, which is equivalent to forming a circuit to conduct a grounded 0V signal. The formed conductive signal is transmitted to the HMI at the external device end, so the presence of the brazing plate 4 can be detected accurately.

[0028] Example 2

[0029] like Figures 1-5As shown, the present invention proposes an indirect intercooler brazing plate detection device. Compared with Embodiment 1, this embodiment further includes: a connecting assembly consisting of a bushing 6, a mounting base 7, a spring 8, and a cover plate 9. The cover plate 9 is located inside the base 2, the mounting base 7 is located on the cover plate 9, the bushing 6 is slidably located inside the mounting base 7, the rod 5 is located on the bushing 6, and the spring 8 is located between the top of the rod 5 and the top of the inner wall of the mounting base 7. The rod 5 protrudes from the base 2 under the elastic force of the spring 8, and the rod 5 can drive the bushing 6 to slide inside the mounting base 7. At this time, the spring 8 is compressed and deformed. Under the elastic force of the spring 8, the rod 5 can perform telescopic movements on the base 2. The telescopic movement of the rod 5 can eliminate the influence caused by the deformation of the brazing plate 4. At the same time, after the brazing plate 4 is installed in place, it will contact the end of the rod 5 and compress the spring 8. Under the elastic force of the spring 8, the contact 10 of the rod 5 is stably pressed against the surface of the brazing plate 4.

[0030] The wire connected to the contact 10 is a spring cable, which provides displacement for the rod 5 when it extends or retracts.

[0031] The substrate 1 has a bayonet 3, and the two bayonet 3 are symmetrically distributed relative to the substrate 1. The detection device can be set at a designated position by using the bayonet 3 in conjunction with an external anchor bolt structure.

[0032] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An indirect intercooler brazing plate testing device, comprising a base plate (1), a base (2), a brazing plate (4), and a rod (5), characterized in that: The base plate (1) is provided with a base (2), and the rod (5) is provided on the base (2) through a connecting component. The connecting component is used to provide an elastic pushing force to the rod (5). The rod (5) is capable of telescopic movement on the base (2), the brazing plate (4) contacts the base (2) when installed, and the brazing plate (4) contacts the front end of the rod (5) to form a conductive path when installed in place.

2. The indirect intercooler brazing plate testing device according to claim 1, characterized in that: The connecting assembly consists of a bushing (6), a mounting base (7), a spring (8), and a cover plate (9). The cover plate (9) is located inside the base (2), the mounting base (7) is located on the cover plate (9), the bushing (6) is slidably located inside the mounting base (7), and the rod (5) is located on the bushing (6).

3. The indirect intercooler brazing plate testing device according to claim 2, characterized in that: The spring (8) is located between the top of the rod (5) and the top of the inner wall of the mounting base (7), and the rod (5) protrudes from the base (2) under the elastic force of the spring (8).

4. The indirect intercooler brazing plate testing device according to claim 1, characterized in that: The contact end of the rod (5) and the brazing plate (4) is provided with a contact (10). When the brazing plate (4) is installed in place, it contacts the base (2) and the contact (10) to form a conductive path.

5. The indirect intercooler brazing plate testing device according to claim 4, characterized in that: The wire connected to the contact (10) is a spring cable, which provides displacement for the rod (5) when it extends or retracts.

6. The indirect intercooler brazing plate testing device according to claim 1, characterized in that: The substrate (1) has a bayonet (3) and the two bayonet (3) are symmetrically distributed relative to the substrate (1).

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