Box-type substation
The combination structure of worm gear, worm wheel, bevel gear and threaded rod facilitates the easy installation and removal of prefabricated substation components, solving the inconvenience of inspection and maintenance in narrow spaces, achieving efficient inspection and installation, and ensuring the stability and heat dissipation efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-07
AI Technical Summary
When existing prefabricated substations experience internal component failures or require replacement, the limited space makes inspection and maintenance inconvenient, increases costs and safety hazards, and requires a large amount of installation work.
It adopts a combination structure of worm gear, worm wheel, bevel gear and threaded rod, and realizes convenient push-out and installation of components by driving the slider and support frame with motor. Combined with detachable mesh plate and cooling fan, it forms a high-efficiency heat dissipation system.
It simplifies the maintenance and installation process, reduces costs and time, improves work efficiency, ensures the quality of component installation, and extends equipment life through effective heat dissipation.
Smart Images

Figure CN224097280U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy wind power box-type substation technology, specifically a box-type substation. Background Technology
[0002] In power systems, prefabricated substations are compact power distribution equipment that organically combines functions such as high-voltage power reception, transformer voltage reduction, and low-voltage power distribution. In the field of new energy wind power generation, prefabricated substations are the core equipment for the collection and distribution of power in wind farms, and their operational stability and adaptability directly affect the efficiency and reliability of the entire wind power system.
[0003] However, in the existing technology, when the substation components inside the prefabricated substation malfunction or need to be replaced, the components are usually fixed inside the enclosure, which is a narrow space and difficult to operate, causing great inconvenience to the staff's inspection and maintenance work. This not only increases the inspection time and cost, but may also lead to incomplete inspection due to the inconvenience of operation, leaving safety hazards. At the same time, the installation requires the staff to enter the enclosure to carry out the installation work, which increases the workload of the staff. Therefore, we propose a prefabricated substation. Utility Model Content
[0004] The purpose of this utility model is to provide a prefabricated substation to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: It includes a substation outer casing. Several doors are evenly arranged on the front side of the substation outer casing via hinges. Several mounting seats are evenly arranged on the lower inner wall of the substation outer casing. Each mounting seat has a sliding groove, in which a slider is slidably mounted. A support frame is mounted on top of the slider, and a substation assembly is mounted on top of the slider. The substation assembly is fixedly connected to the support frame via fixing bolts. A threaded rod is rotatably mounted inside the mounting seat, penetrating the slider and threadedly connected to it. A cavity is also provided on the rear side of the mounting seat. A mounting shaft is rotatably mounted in the cavity via a bearing. A first bevel gear is connected to the mounting shaft via a key. The threaded rod penetrates the side wall of the cavity and extends into the cavity. A second bevel gear is connected to the threaded rod inside the cavity via a key, meshing with the first bevel gear. A worm gear is also connected to the mounting shaft via a key. A worm is rotatably mounted in the cavity, meshing with the worm wheel.
[0006] Preferably, an air intake mesh plate is provided on the rear outer wall of the substation outer casing, a top plate is provided on the top of the substation outer casing, first mesh plates are provided on the left and right outer walls of the top plate, a plurality of heat dissipation channels are evenly provided on the top plate, a plurality of heat dissipation fans are evenly provided on the top of the substation outer casing, and a second mesh plate is provided on the heat dissipation channels.
[0007] Preferably, the heat dissipation channel sidewall is provided with an installation cavity, a telescopic rod is provided in the installation cavity, a limit rod is provided at the end of the telescopic arm of the telescopic rod, and a limit groove is provided on the second mesh plate to cooperate with the limit rod.
[0008] Preferably, a motor is also provided on the rear outer wall of the mounting base, and the power output shaft of the motor is connected to the worm gear through a coupling.
[0009] Preferably, a limiting plate is also provided on the outer front wall of the support frame, and the limiting plate is slidably connected to the mounting seat.
[0010] Preferably, a return spring is sleeved on the outer side of the telescopic rod, one end of the return spring is connected to the limiting rod, and the other end of the return spring is connected to the inner wall of the mounting cavity.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: Under the action of the worm gear, worm wheel, mounting shaft, first bevel gear, second bevel gear, sliding block, and threaded rod, the sliding block moves, driving the support frame and substation components out of the substation outer casing. This facilitates the maintenance or replacement of parts by the staff, greatly saving maintenance time and costs and improving work efficiency. At the same time, the movable support frame facilitates the installation of substation components by the staff. In addition, under the action of the worm gear self-locking function, the position of the support frame can be restricted, thereby ensuring the installation quality of the substation components.
[0012] In addition, the air intake mesh plate, the first mesh plate, the heat dissipation channel and the heat dissipation fan form a complete and efficient air flow path, which can quickly dissipate the heat generated by the substation components during operation, effectively ensuring heat dissipation efficiency and quality, reducing the risk of equipment failure due to overheating, and extending the service life of the equipment. The detachable second mesh plate also makes it convenient for staff to disassemble and clean it, thereby ensuring its usage efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of the box of this utility model;
[0015] Figure 3 This is a schematic diagram of the internal structure of the mounting base of this utility model from the rear side.
[0016] Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0017] Figure 5 For the present utility model Figure 2Enlarged schematic diagram of the structure at point B.
[0018] The components represented by each number in the attached diagram are listed below: 1. Substation outer casing; 2. Box door; 3. Top plate; 4. First mesh plate; 5. Mounting base; 6. Air inlet mesh plate; 7. Heat dissipation channel; 8. Second mesh plate; 9. Cooling fan; 10. Slider; 11. Support frame; 12. Substation assembly; 13. Fixing bolt; 14. Threaded rod; 15. Mounting shaft; 16. First bevel gear; 17. Second bevel gear; 18. Worm gear; 19. Worm wheel; 20. Motor; 21. Telescopic rod; 22. Limiting rod; 23. Return spring. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] This utility model provides a technical solution: such as Figures 1-5 The diagram shows a prefabricated substation, including a substation outer casing 1. Several doors 2 are evenly arranged on the front side of the outer casing 1 via hinges. An air intake mesh plate 6 is provided on the rear outer wall of the outer casing 1. A top plate 3 is also provided on the top of the outer casing 1. First mesh plates 4 are provided on the left and right outer walls of the top plate 3. Several heat dissipation channels 7 are evenly arranged on the top plate 3. Several cooling fans 9 are also evenly arranged on the top of the outer casing 1. The cooling fans 9 can dissipate the heat generated by the internal components of the outer casing 1 during operation. Simultaneously, the air intake mesh plate 6, the first mesh plate 4, and the second mesh plate 8 form a complete gas flow path, thereby ensuring the efficiency and quality of heat dissipation.
[0021] The heat dissipation channel 7 has an installation cavity inside its side wall. A telescopic rod 21 is installed in the installation cavity. A limit rod 22 is installed at the end of the telescopic arm of the telescopic rod 21. A limit groove is provided on the second mesh plate 8 to cooperate with the limit rod 22. A return spring 23 is sleeved on the outside of the telescopic rod 22. One end of the return spring 23 is connected to the limit rod 22, and the other end of the return spring 23 is connected to the inner wall of the installation cavity.
[0022] Several mounting seats 5 are evenly arranged on the inner wall below the substation outer casing 1. Each mounting seat 5 has a sliding groove, in which a slider 10 slides. A support frame 11 is mounted on top of the slider 10, and a substation assembly 12 is mounted on top of the slider 10. The substation assembly 12 is fixedly connected to the support frame 11 by fixing bolts 13. A threaded rod 14 is rotatably mounted inside the mounting seat 5, passing through and threadedly connected to the slider 10. A cavity is also provided on the rear side of the mounting seat 5, in which a mounting shaft 15 is rotatably mounted via a bearing. A first bevel gear 16 is keyed onto the mounting shaft 15. The threaded rod 14 passes through the side wall of the cavity and extends into the cavity. A second bevel gear 17 is keyed onto the threaded rod 14 inside the cavity, and the second bevel gear 17 meshes with the first bevel gear 16. The mounting shaft 15 is also connected to a worm gear 19 via a key, and a worm 18 is rotatably mounted in the cavity. The worm 18 and the worm gear 19 mesh with each other. Rotating the worm 18 will drive the worm gear 19 to rotate, which in turn drives the threaded rod 14 to rotate through the first bevel gear 16 and the second bevel gear 17, thereby driving the slider 10 to move. This allows the support frame 11 to be pushed out from inside the substation outer box 1, which facilitates the maintenance or replacement of parts of the substation components 12 on the top of the support frame 11 by the staff. To a certain extent, it facilitates the staff to carry out related work. A motor 20 is also provided on the rear outer wall of the mounting base 5. The power output shaft of the motor 20 is connected to the worm 18 via a coupling. A limit plate is also provided on the front outer wall of the support frame 11, and the limit plate is slidably connected to the mounting base 5.
[0023] Working principle: When the substation component 12 generates heat during operation, the cooling fan 9 starts, expelling the hot air inside the substation outer casing 1 through the first mesh plate 4 on the top plate 3 and the heat dissipation channel 7 on the top plate 3. At the same time, external cold air enters the interior of the substation outer casing 1 through the air inlet mesh plate 6 on the rear outer wall of the substation outer casing 1, circulating in the gas flow path formed by the air inlet mesh plate 6, the first mesh plate 4, and the second mesh plate 8, forming an effective heat dissipation air path, ensuring heat dissipation efficiency and quality.
[0024] When maintenance or replacement of parts is required for substation component 12, the operator starts the motor 20 on the outer rear wall of the mounting base 5. The power output shaft of the motor 20 drives the worm gear 18 to rotate via a coupling. The worm gear 18 meshes with the worm wheel 19. When the worm wheel 19 rotates, it drives the mounting shaft 15 to rotate via a key connection. A first bevel gear 16 is keyed onto the mounting shaft 15. The first bevel gear 16 meshes with a second bevel gear 17 keyed onto the threaded rod 14. Therefore, when the first bevel gear 16 rotates, it drives the second bevel gear 17 and the threaded rod 14 to rotate. The threaded rod 14 passes through the slider 10 and is threadedly connected to the slider 10. When the threaded rod 14 rotates, the slider 10 slides in the groove of the mounting base 5. The top of the slider 10 is provided with a support frame 11, and the top of the support frame 11 is provided with a substation component 12. Therefore, when the slider 10 moves, it will drive the support frame 11 and the substation component 12 to move together. In this way, the substation component 12 can be pushed out from the substation outer box 1, which is convenient for the staff to carry out maintenance or parts replacement. At the same time, when installing the substation component 12, the staff can remove the support frame 11 from the substation outer box 1 through the above steps, which facilitates the staff to install the substation component 12. With the use of the self-locking function of the worm gear 19 and the worm 18, the installation quality of the substation component 12 is guaranteed.
[0025] When the second mesh plate 8 needs to be cleaned, the staff pulls the second mesh plate 8 outward, so that the limiting rod 21, under the action of the limiting groove, will push the telescopic rod 21 to retract, and the second mesh plate 8 can be disassembled. After the second mesh plate 8 is cleaned, the staff inserts the second mesh plate 8 into the heat dissipation channel 7. Under the action of the telescopic rod 21 and the return spring 23, the limiting rod 22 is inserted into the limiting groove, thereby completing the fixation of the second mesh plate 8.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A prefabricated substation, comprising a substation enclosure (1), characterized in that: The substation outer casing (1) has several doors (2) evenly arranged on the front side via hinges. Several mounting seats (5) are also evenly arranged on the inner wall below the substation outer casing (1). Each mounting seat (5) has a sliding groove, in which a slider (10) slides. A support frame (11) is mounted on top of the slider (10), and a substation assembly (12) is mounted on top of the slider (10). The substation assembly (12) is fixedly connected to the support frame (11) via fixing bolts (13). A threaded rod (14) is rotatably arranged inside each mounting seat (5). The threaded rod (14) passes through the slider (10) and is threadedly connected to the slider (10). The mounting base (5) has a cavity on its rear side. A mounting shaft (15) is rotatably mounted in the cavity via a bearing. A first bevel gear (16) is connected to the mounting shaft (15) via a key. A threaded rod (14) passes through the side wall of the cavity and extends into the cavity. A second bevel gear (17) is connected to the threaded rod (14) via a key inside the cavity. The second bevel gear (17) meshes with the first bevel gear (16). A worm gear (19) is also connected to the mounting shaft (15) via a key. A worm (18) is rotatably mounted in the cavity. The worm (18) meshes with the worm gear (19).
2. A prefabricated substation according to claim 1, characterized in that: An air intake mesh plate (6) is provided on the rear outer wall of the substation outer box (1). A top plate (3) is also provided on the top of the substation outer box (1). A first mesh plate (4) is provided on the left and right outer walls of the top plate (3). Several heat dissipation channels (7) are also evenly provided on the top plate (3). Several heat dissipation fans (9) are also evenly provided on the top of the substation outer box (1). A second mesh plate (8) is provided on the heat dissipation channels (7).
3. A prefabricated substation according to claim 2, characterized in that: The heat dissipation channel (7) has an installation cavity inside its side wall, and a telescopic rod (21) is installed in the installation cavity. A limit rod (22) is installed at the end of the telescopic arm of the telescopic rod (21), and a limit groove is provided on the second mesh plate (8) to cooperate with the limit rod (22).
4. A prefabricated substation according to claim 1, characterized in that: A motor (20) is also provided on the outer wall of the rear side of the mounting base (5), and the power output shaft of the motor (20) is connected to the worm (18) through a coupling.
5. A prefabricated substation according to claim 1, characterized in that: A limiting plate is also provided on the outer front wall of the support frame (11), and the limiting plate is slidably connected to the mounting base (5).
6. A prefabricated substation according to claim 3, characterized in that: A reset spring (23) is sleeved on the outside of the telescopic rod (21). One end of the reset spring (23) is connected to the limiting rod (22), and the other end of the reset spring (23) is connected to the inner wall of the mounting cavity.