Motor coil winding structure
By designing slots and insert plates on the inner ring of the motor stator, and combining them with a driving structure consisting of a truncated cone and a winding plate, the problem of uneven winding of the motor stator was solved, achieving tight winding of the coil and improving the inductance and magnetic field strength of the motor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-07
AI Technical Summary
The existing stator winding structure of motors lacks an auxiliary limiting structure, which leads to uneven winding of the coils in small motors and affects the performance of the motor.
The stator inner ring uses a slot and insert plate structure, combined with the design of a frustum and a winding plate. Through the limiting effect of the trapezoidal side and the trapezoidal slot and the squeezing effect of the movable frustum, the coil is evenly wound and tightly fixed.
It improves the uniformity and tightness of coil winding, reduces capacitance, enhances inductance and magnetic field strength, and improves the frequency response and stability of the circuit.
Smart Images

Figure CN224097486U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of motor winding structure, and particularly relates to a motor coil winding structure. Background Technology
[0002] The existing motor stator winding structure includes an annular stator yoke, which has a plurality of stator grooves. Each winding coil is wound in the stator groove in a continuous interval of forward, reverse, forward, and reverse directions, that is, wound in an odd number of grooves or a corner number of grooves to achieve internal fixation of the stator.
[0003] The existing motor stator winding structure lacks auxiliary limiting structure during winding, requiring manual handling of the fine enameled wire, which is difficult for small motor coils. As a result, uneven winding of the coils occurs, affecting the performance of the motor. Utility Model Content
[0004] The purpose of this utility model is to provide a motor coil winding structure to solve the technical problems mentioned in the background art.
[0005] To achieve the above objectives, the specific technical solution of this utility model is as follows: A motor coil winding structure includes a stator inner ring. The side wall of the stator inner ring is provided with a plurality of slots arranged in a circumferential array. Each slot is provided with an insert plate, and each insert plate is provided with a winding plate on the side away from the stator inner ring. A truncated cone that can move along its length direction is sleeved on the winding plate. A winding groove is formed between the truncated cone and the insert plate, and a driving structure for driving the truncated cone to move is provided on the winding plate.
[0006] Preferably, the slot has an open top and closed bottom structure, and the size of the insert plate matches the size of the slot.
[0007] Preferably, the inner walls on both sides of the slot are provided with vertically distributed trapezoidal grooves, and the inner walls on both sides of the insert plate are provided with trapezoidal sides corresponding to the trapezoidal grooves. The size of the trapezoidal sides matches the size of the trapezoidal grooves, and the trapezoidal sides are slidably connected to the trapezoidal grooves.
[0008] Preferably, the dimensions of the insert plate and the truncated cone are both larger than the dimensions of the winding plate.
[0009] Preferably, the middle part of the surface of the cone is provided with a sliding opening whose size matches that of the winding plate, and the winding plate passes through the sliding opening and is slidably connected to it.
[0010] Preferably, the driving structure includes a lead screw, a rectangular opening is provided in the middle of the surface of the winding plate, the lead screw is rotatably connected to the rectangular opening through a bearing, a threaded block is provided in the middle of the sliding opening and threadedly connected to the lead screw, an internal hexagonal cap is provided at the end of the lead screw away from the insert plate, and a groove is provided in the middle of the end of the winding plate away from the insert plate, the internal hexagonal cap is located in the groove.
[0011] Preferably, the upper and lower ends of the winding plate are provided with wire-locking ports at the connection points with the insertion plate.
[0012] The motor coil winding structure of this utility model has the following advantages:
[0013] 1. This utility model, through the setting of the sliding mouth, allows the truncated cone to move along the length direction of the winding plate, so that the truncated cone moves closer to the insertion plate. During winding, the enameled wire is wound around the winding groove. After a certain number of turns, the truncated cone moves closer to the insertion plate, so that the truncated cone and the coil come into contact. At this time, the truncated cone applies an inward force to the coil, making the gaps between the coils smaller, and further making the coil winding more uniform, thereby reducing the difficulty of coil winding. At the same time, it makes the coil winding tighter. Due to the smaller gaps between the wires, the tightly wound coil has a smaller capacitance, which helps to improve the frequency response and stability of the circuit, thereby reducing capacitance, increasing inductance, and enhancing magnetic field strength.
[0014] 2. This utility model uses a tool to rotate the internal hexagonal cap, causing the lead screw to rotate. Under the action of the threaded block, the cone moves closer to the insertion plate, thereby squeezing the coil tightly. This effectively prevents the coil from becoming loose and the gaps from widening. Furthermore, the connection and drive via the lead screw and threaded block ensures that the cone remains stationary without external force, providing a long-term squeezing effect on the coil and thus improving product quality.
[0015] 3. By using trapezoidal sides and trapezoidal slots, when the insert plate is inserted into the slot, the trapezoidal sides will correspondingly engage with the trapezoidal slots, thereby limiting and fixing the insert plate. This effectively prevents the insert plate from detaching from the slot and ensures the stability of the structure.
[0016] 4. The wire clamping opening allows the end of the enameled wire to be secured in the clamping opening at the beginning of winding, thus facilitating winding and improving winding efficiency. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the stator inner ring structure in this utility model;
[0020] Figure 3 This is a schematic diagram of the winding plate in this utility model;
[0021] Figure 4 This is a side view of the winding plate in this utility model.
[0022] The markings in the diagram are as follows: 1. Stator inner ring; 2. Insert plate; 3. Winding plate; 4. Frustum; 5. Winding groove; 6. Slot; 7. Trapezoidal groove; 8. Trapezoidal side; 9. Wire clamping port; 10. Sliding port; 11. Rectangular opening; 12. Lead screw; 13. Socket cap; 14. Threaded block. Detailed Implementation
[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0024] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0026] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0027] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0028] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a motor coil winding structure according to this utility model.
[0029] like Figure 1-4 As shown, the present invention discloses a motor coil winding structure, including a stator inner ring 1. The side wall of the stator inner ring 1 is provided with a plurality of slots 6 arranged in a circumferential array. Each slot 6 is provided with an insert plate 2. The slot 6 has a top-open and bottom-closed structure, and the size of the insert plate 2 matches the size of the slot 6. By setting the slot 6 to have a top-open and bottom-closed structure, the insert plate 2 can be positioned. When the insert plate 2 is inserted into the slot 6, the top and bottom of the insert plate 2 are flush with the top and bottom of the stator inner ring 1. Both sides of the slot 6 have vertically distributed trapezoidal grooves 7 on their inner walls. Both sides of the insert plate 2 have trapezoidal sides 8 that correspond to the trapezoidal grooves 7. The size of the trapezoidal sides 8 matches the size of the trapezoidal grooves 7, and the trapezoidal sides 8 and the trapezoidal grooves 7 are slidably connected. By setting the trapezoidal sides 8 and the trapezoidal grooves 7, when the insert plate 2 is inserted into the slot 6, the trapezoidal sides 8 will be correspondingly engaged in the trapezoidal grooves 7, thereby limiting and fixing the insert plate 2. This can effectively prevent the insert plate 2 from detaching from the slot 6 and ensure the stability of the structure.
[0030] Each insert plate 2 has a winding plate 3 on the side away from the inner stator ring 1. The upper and lower ends of the winding plate 3 are equipped with wire-clamping slots 9 at their connection points with the insert plate 2. These slots allow the end of the enameled wire to be secured during initial winding, facilitating the winding process and improving winding efficiency. A truncated cone 4, movable along its length, is fitted onto the winding plate 3. A winding groove 5 is formed between the truncated cone 4 and the insert plate 2. Both the insert plate 2 and the truncated cone 4 are larger than the winding plate 3, thus creating the winding groove 5 between them. The cone 4 has a sliding opening 10 at the center of its surface, which matches the size of the winding plate 3. The winding plate 3 passes through the sliding opening 10 and is slidably connected to it. The sliding opening 10 allows the cone 4 to move along the length of the winding plate 3, so that the cone 4 moves closer to the insertion plate 2. During winding, the enameled wire is wound onto the winding groove 5. After a certain number of turns, the cone 4 moves closer to the insertion plate 2, so that the cone 4 contacts the coil. At this time, the cone 4 applies an inward force to the coil, making the gaps between the coils smaller and making the coil winding more uniform, thereby reducing the difficulty of coil winding and making the coil winding tighter. Tightly wound coils have smaller gaps between the wires and smaller capacitance, which helps to improve the frequency response and stability of the circuit, thereby reducing capacitance, increasing inductance and enhancing magnetic field strength.
[0031] The winding plate 3 is equipped with a drive structure for moving the cone 4. The drive structure includes a lead screw 12. A rectangular opening 11 is provided in the middle of the surface of the winding plate 3. The lead screw 12 is rotatably connected to the rectangular opening 11 through a bearing. A threaded block 14 is provided in the middle of the sliding opening 10, which is threadedly connected to the lead screw 12. An internal hexagonal cap 13 is provided at the end of the lead screw 12 away from the insertion plate 2. A groove is provided in the middle of the end of the winding plate 3 away from the insertion plate 2, and the internal hexagonal cap 13 is located in the groove. By rotating the internal hexagonal cap 13 with a tool, the lead screw 12 rotates. Under the action of the threaded block 14, the cone 4 moves closer to the insertion plate 2, thereby squeezing the coil tightly. This can effectively prevent the coil from becoming loose and the gaps from widening. Moreover, the drive is connected by the lead screw 12 and the threaded block 14. Without the action of external force, the cone 4 is in a fixed and stationary state, which can exert a long-term squeezing effect on the coil, thereby improving product quality.
[0032] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.
Claims
1. A motor coil winding structure, characterized in that: The stator includes an inner ring (1), and the side wall of the inner ring (1) is provided with a plurality of slots (6) arranged in a circular array. Each slot (6) is provided with a plate (2), and each plate (2) is provided with a winding plate (3) on the side away from the inner ring (1). A frustum (4) that can move along its length is sleeved on the winding plate (3). A winding groove (5) is formed between the frustum (4) and the plate (2), and a driving structure for driving the frustum (4) to move is provided on the winding plate (3).
2. The motor coil winding structure according to claim 1, characterized in that: The slot (6) has an open top and closed bottom structure, and the size of the insert plate (2) matches the size of the slot (6).
3. The motor coil winding structure according to claim 1, characterized in that: The inner walls of both sides of the slot (6) are provided with vertically distributed trapezoidal grooves (7), and the inner walls of both sides of the insert plate (2) are provided with trapezoidal sides (8) corresponding to the trapezoidal grooves (7). The size of the trapezoidal side (8) matches the size of the trapezoidal groove (7), and the trapezoidal side (8) is slidably connected to the trapezoidal groove (7).
4. The motor coil winding structure according to claim 1, characterized in that: The dimensions of the insert plate (2) and the cone (4) are both larger than the dimensions of the winding plate (3).
5. The motor coil winding structure according to claim 1, characterized in that: The cone (4) has a sliding opening (10) with a size matching that of the winding plate (3) in the middle part of its surface. The winding plate (3) passes through the sliding opening (10) and is slidably connected to it.
6. The motor coil winding structure according to claim 5, characterized in that: The drive structure includes a lead screw (12), a rectangular opening (11) is provided in the middle of the surface of the winding plate (3), the lead screw (12) is rotatably connected to the rectangular opening (11) through a bearing, a threaded block (14) is provided in the middle of the sliding opening (10) and threadedly connected to the lead screw (12), an internal hexagonal cap (13) is provided at the end of the lead screw (12) away from the insert plate (2), and a groove is provided in the middle of the end of the winding plate (3) away from the insert plate (2), the internal hexagonal cap (13) is located in the groove.
7. The motor coil winding structure according to claim 1, characterized in that: The winding plate (3) is provided with wire clamping ports (9) at both ends of the winding plate (3) and the connection point of the insertion plate (2).