Soaking and cleaning integrated device for bean products

Abstract

The utility model provides a soaking and cleaning integrated device for bean products. The soaking and cleaning integrated device comprises a main body, a top plate is detachably arranged on the main body, a cleaning cavity and a mounting cavity are formed between the main body and the top plate, a partition plate is further arranged between the cleaning cavity and the mounting cavity, and the same cleaning assembly is arranged in the cleaning cavity and the mounting cavity; a control module is further arranged on one side of the body and electrically connected with the cleaning assembly. A discharging port is further formed in the side, close to the control module, of the main body, a driving motor is further arranged between the discharging port and the control module, a partition plate is movably arranged in the discharging port, and the top of the partition plate is connected with the driving motor; a soaking assembly is further arranged on the outer side face of the discharging opening. Through the control module, the device can effectively distinguish water sources during soybean cleaning and soaking, after cleaning is completed, the control module opens the second control valve to discharge sewage, soybean pollution caused by residues is avoided, it is ensured that the cleaning water source and the soaking water source are separated, and the practicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of cleaning device, more specifically, especially relate to a bean product soaking and cleaning integrated device. BACKGROUND

[0002] Soybean will be contaminated with various impurities during harvesting, transportation and storage, and through cleaning, the impurities adhered to the soybean can be effectively removed, thereby effectively ensuring the sanitary condition during the production of bean products. The soaking process can make the soybean fully absorb water and then expand, which is beneficial to improve the pulp yield, optimize the taste and flavor of the bean products, and also can significantly shorten the cooking time, improve the overall production efficiency, and make the production of bean products more convenient and efficient.

[0003] After searching, the Chinese utility model patent with patent No. CN202323013273.3 provides a bean product soaking and cleaning integrated machine. The device is equipped with a soaking cylinder, a rotating shaft is arranged at the bottom of the soaking cylinder, the top end of the rotating shaft is fixedly connected with a rotating disc, and a cleaning frame is arranged on the rotating disc and is fixed by clamping the bottom of the rotating disc and the rotating disc. In this way, when the rotating shaft rotates, the cleaning frame will rotate synchronously. During the soaking and cleaning of the soybean, the rotating shaft drives the cleaning frame to rotate, thereby implementing the cleaning operation on the soybean in the frame. This design enables the soaking and cleaning to be carried out synchronously, effectively reduces the operation time, and improves the work efficiency.

[0004] However, when the device is running, the cleaning link and the soaking link share the same water source, and the water is not separated for use. During the cleaning stage, various types of dirt on the surface of the soybean, such as soil, residual pesticides, microorganisms, etc., will be separated from the soybean and dissolved in the water. Because the soaking and cleaning are carried out synchronously, the water containing these dirt will continue to contact with the soybean, causing the dirt to reattach to the surface of the soybean or even be absorbed by the soybean. In this way, the soybean is difficult to achieve the ideal cleaning standard, and the cleaning effect is significantly reduced, which will undoubtedly pose a hidden danger to the sanitary safety condition in the subsequent bean product processing process. UTILITY MODEL CONTENTS

[0005] In order to solve the above technical problems, the utility model provides a bean product soaking and cleaning integrated device to solve the technical problems in the prior art that the existing soaking and cleaning integrated device uses the same water source during cleaning and soaking, which causes the dirt dissolved in the water to be absorbed by the soybean during cleaning, thereby affecting the soybean cleaning effect and posing a hidden danger to the subsequent bean product processing.

[0006] The purpose and effect of the bean product soaking and cleaning integrated device of the utility model are achieved by the following specific technical means:

[0007] The utility model provides a kind of bean product soaking cleaning integrated device, including main part, detachably provided with top plate on the main part, cleaning cavity and installation cavity are opened between the main part and the top plate, and partition is also provided between the cleaning cavity and the installation cavity, the same group of cleaning components is provided in the cleaning cavity and the installation cavity;The side of the main part is also provided with control module, and the control module is electrically connected with the cleaning component;The side of the main part close to the control module is also provided with discharge port, and drive motor is also provided between the discharge port and the control module, and partition plate is movably provided in the discharge port, and the partition plate top is connected with the drive motor;The outside of the discharge port is also provided with soaking component.

[0008] The above technical solution further comprises that the cleaning component comprises a filter, the cleaning cavity is provided with a limiting portion, and the filter is replaceably arranged in the limiting portion.

[0009] The above technical solution further comprises that the partition plate is uniformly provided with a plurality of assembly grooves close to one end of the cleaning cavity, and a plurality of transducers are arranged in the assembly grooves.

[0010] The above technical solution further comprises that the cleaning component further comprises an ultrasonic generator, the installation cavity is provided with a mounting seat, the ultrasonic generator is detachably arranged in the mounting seat, and the ultrasonic generator is electrically connected with a plurality of transducers.

[0011] The above technical solution further comprises that the soaking component comprises a soaking box, the soaking box is provided with a soaking cavity, a top cover is detachably arranged on the top of the soaking cavity, a feeding cover corresponding to the discharge port is arranged on the top cover, and the feeding cover is sleeved on the discharge port.

[0012] The above technical solution further comprises that the soaking cavity is also provided with a drain pipe, one side of the soaking cavity is also provided with a positioning groove, and a filter screen is replaceably arranged in the positioning groove.

[0013] The above technical solution further comprises that the top plate is also provided with a feeding port, and a baffle is telescopically arranged in the feeding port.

[0014] The above technical solution further comprises that the installation cavity is also rotatably provided with a door plate, the door plate is also provided with an installation groove, and a fixed lock is arranged in the installation groove.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. By the control module of the side of the main body, the water source in the cleaning and soaking process of soybeans can be effectively distinguished. In the cleaning stage, the control module will activate the ultrasonic generator in the installation cavity, efficiently convert electrical energy into ultrasonic energy, and uniformly conduct to the cleaning water through the multiple transducers in the cleaning cavity, so that the cleaning of the soybeans is realized. When the cleaning is completed, the control module can control the second control valve in the cleaning cavity to open, so that the sewage is smoothly discharged, avoiding the secondary pollution of the sewage residue to the soybeans. Then, the control module opens the first control valve in the filter and the partition plate in the discharge port, so that the soybeans slide into the soaking box beside along the partition plate with a specific inclination angle, and then water is injected to realize the soaking operation; this avoids the pollution of the soybeans in the cleaning process, and improves the practicability of the device.

[0017] 2. The rotatable door plate and fixed lock in the installation cavity facilitate the maintenance and maintenance of the ultrasonic generator and other cleaning components. The replaceable filter and replaceable filter screen of the soaking cavity reduce the maintenance difficulty and cost caused by the damage of the equipment parts due to long-term use, prolong the service life of the equipment, and ensure the continuity and stability of production. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is the structure schematic diagram of the assembled utility model.

[0019] Figure 2 is the internal structure schematic diagram of the assembled utility model.

[0020] Figure 3 is the explosion structure schematic diagram of the cleaning assembly of the utility model.

[0021] Figure 4 is the explosion structure schematic diagram of the soaking assembly of the utility model.

[0022] Figure 5 is the internal structure schematic diagram of the main body of the utility model.

[0023] In the drawing, the corresponding relationship between the component name and the drawing number is:

[0024] 1, main body; 2, top plate; 3, control module; 4, driving motor; 5, filter; 6, ultrasonic generator; 7, soaking box; 8, door plate; 101, cleaning cavity; 102, installation cavity; 103, partition plate; 104, discharge port; 105, partition plate; 201, limiting part; 202, first control valve; 301, assembly groove; 302, transducer; 303, drain pipe; 304, second control valve; 401, mounting seat; 501, soaking cavity; 502, top cover; 503, feeding cover; 601, drain pipe; 602, filter screen; 701, feeding port; 702, baffle; 703, water inlet pipe; 801, mounting groove; 802, fixed lock. Detailed Implementation

[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solution of this utility model, but should not be used to limit the scope of protection of this utility model.

[0026] Example:

[0027] like Figures 1 to 5 As shown, this utility model provides an integrated soaking and cleaning device for soybean products, including a main body 1, a top plate 2 detachably mounted on the main body 1, a cleaning chamber 101 and an installation chamber 102 formed between the main body 1 and the top plate 2, and a partition 103 between the cleaning chamber 101 and the installation chamber 102. The same set of cleaning components are arranged in the cleaning chamber 101 and the installation chamber 102. A control module 3 is also provided on one side of the main body 1, and the control module 3 is electrically connected to the cleaning components. A discharge port 104 is also provided on the side of the main body 1 near the control module 3. A drive motor 4 is also provided between the discharge port 104 and the control module 3. A partition plate 105 is movably mounted in the discharge port 104, and the top of the partition plate 105 is connected to the drive motor 4. A soaking component is also provided on the outer surface of the discharge port 104. The top plate 2 is detachable, allowing operators to easily remove it for maintenance of components in the cleaning chamber 101, simplifying maintenance procedures and improving ease of maintenance. The installation chamber 102 provides a foundation for equipment installation, ensuring relatively independent working environments for components within the cleaning assembly. This prevents water or debris from entering during cleaning, ensuring stable operation. A partition 103 with a certain angle of inclination is provided between the cleaning chamber 101 and the installation chamber 102, matching the angle of inclination of the discharge port 104. After cleaning, soybeans roll into the discharge port 104 due to the inclination of the partition 103, promoting continuity of cleaning and soaking. This also facilitates wastewater discharge, enhancing the device's effectiveness.

[0028] The mounting section on one side of the main body 1 houses the control module 3. The control module 3 can be an STM32F2071. The mounting section is designed to firmly fix the control module 3 in the designated position, preventing loosening due to shaking or displacement during device operation. The control module 3 can control the components in the cleaning assembly, enabling the device to operate stably according to preset programs and parameters, smoothly completing the soybean cleaning and soaking process, reducing manual supervision, decreasing the labor intensity and error rate of operators, and improving the stability and reliability of production.

[0029] The side of the main body 1 is also provided with an assembly part between the discharge port 104 and the mounting part for mounting the control module 3, and a C-shaped groove is formed at one end of the assembly part close to the discharge port 104, and the driving motor 4 is mounted in the C-shaped groove, so that the installation and maintenance of the driving motor 4 can be ensured; a flow limiting groove is also formed in the discharge port 104, and the partition plate 105 is movably arranged in the flow limiting groove, and the connecting rod arranged at the top of the partition plate 105 is connected with the driving motor 4, and the driving motor 4 is electrically connected with the control module 3; when the cleaning assembly in the cleaning cavity 101 finishes cleaning the soybeans, the control module 3 will send an electrical signal to make the driving motor 4 drive the partition plate 105 to rise, so that the cleaned soybeans fall into the soaking assembly, thereby orderly starting the subsequent soaking process, and the automation and precision connection of the cleaning and soaking processes are realized.

[0030] As shown in Figure 2 , Figure 3 and Figure 5 , the cleaning assembly comprises a filter 5, and a limiting part 201 is arranged in the cleaning cavity 101, and the filter 5 is replaceably arranged in the limiting part 201; a first control valve 202 is also arranged in the filter 5; a plurality of assembly grooves 301 are uniformly formed at one end of the partition plate 103 close to the cleaning cavity 101, and a plurality of transducers 302 are arranged in the plurality of assembly grooves 301; a drain pipe 303 is also arranged on the partition plate 103, and a second control valve 304 is arranged in the drain pipe 303; the cleaning assembly further comprises an ultrasonic generator 6, and a mounting seat 401 is arranged in the mounting cavity 102, and the ultrasonic generator 6 is detachably arranged in the mounting seat 401, and the ultrasonic generator 6 is electrically connected with the plurality of transducers 302. The arrangement of the limiting part 201 provides a precise and stable mounting position for the installation of the filter 5, so that the filter 5 can be firmly fixed in the cleaning cavity 101, and displacement caused by water flow impact or equipment vibration during cleaning is prevented. At the same time, the replaceable filter 5 improves the maintenance convenience of the device, greatly shortens the equipment maintenance time, and improves the production efficiency.

[0031] The filter 5 plays a key filtering role in the cleaning process. The filter 5 can effectively intercept bean skins, impurity particles and the like falling off during the cleaning of soybeans, so as to prevent these impurities from circulating in the cleaning cavity 101 or entering the subsequent pipeline system along with the water flow, thereby ensuring the relative cleanliness of the cleaning water and improving the cleaning effect. The control module 3 can control the opening and closing of the first control valve 202 arranged in the filter 5; during cleaning, the first control valve 202 is closed to ensure the cleaning of the soybeans in the filter 5, and after cleaning, the first control valve 202 is opened to make the soybeans fall into the partition plate 103 and enter the discharge port 104, thereby ensuring the continuity of the operation.

[0032] The multiple groups of assembly grooves 301 evenly arranged on the partition plate 103 provide an orderly installation layout for the transducers 302. This can ensure the uniform distribution of ultrasonic waves in the cleaning cavity 101, so that the soybeans in the cleaning cavity 101 can be subjected to relatively uniform ultrasonic waves at each position, avoiding the situation of local over-cleaning or under-cleaning. In addition, the drainage pipe 303 and the second control valve 304 arranged on the partition plate 103 have simple and practical structures, and can effectively drain the sewage in time after the cleaning is completed by sending an electrical signal from the control module 3, so as to ensure the cleanliness of the cleaning cavity 101 and ensure the use effect of cleaning.

[0033] The mounting seat 401 in the mounting cavity 102 provides reliable fixing support for the ultrasonic generator 6, preventing it from shaking or shifting during operation, thereby ensuring the stable operation of the ultrasonic generator 6. At the same time, the ultrasonic generator 6 is detachable, which facilitates the maintenance and replacement of the equipment, and reduces the difficulty and cost of equipment maintenance; the ultrasonic generator 6 cooperates with the transducers 302 to realize efficient ultrasonic cleaning function. The ultrasonic generator 6 converts electrical energy into high-frequency ultrasonic wave signals, which are transmitted to the multiple groups of transducers 302 on the partition plate 103 through electrical connection, and the ultrasonic waves are transmitted into water. The ultrasonic waves produce cavitation effect in water and act on the surface of soybeans, which can effectively remove pesticide residues, microorganisms, stubborn dirt and other impurities on the surface of soybeans, thereby improving the cleanliness of soybeans and providing high-quality raw material guarantee for the subsequent production of soy products.

[0034] As shown in Figure 1 , Figure 2 and Figure 4 , the soaking assembly comprises a soaking box 7, a soaking cavity 501 is arranged in the soaking box 7, and a top cover 502 is detachably arranged on the top of the soaking cavity 501. A feeding cover 503 is arranged on the top cover 502 corresponding to the discharge port 104, and the feeding cover 503 is sleeved on the discharge port 104. A drain pipe 601 is further arranged in the soaking cavity 501, and a positioning groove is further arranged on one side of the soaking cavity 501, and a filter screen 602 is further detachably arranged in the positioning groove. The soaking box 7 serves as a container for soaking soybeans, and the soaking cavity 501 inside the soaking box 7 provides sufficient space to accommodate soybeans for soaking. The top cover 502 is detachably arranged on the soaking box 7, which can be easily opened when the inside of the soaking cavity 501 needs to be cleaned, maintained or inspected. The operator can conveniently enter the inside of the soaking cavity 501 to clean or maintain the cavity wall, the filter screen 602 and other components, thereby improving the convenience and efficiency of equipment maintenance.

[0035] The feed cover 503 arranged on the top cover 502 can be accurately sleeved on the discharge port 104, and plays a good connection and transition role. It can not only guide the soybeans after cleaning to fall smoothly into the soaking cavity 501, avoiding the soybeans from scattering outside the soaking box 7 during the discharging process, but also can prevent external dust, microorganisms and other pollutants from entering the soaking cavity 501 when the soybeans are fed, which is conducive to maintaining the sanitary condition of the soaking liquid and ensuring the quality of soybean soaking. The drain pipe 601 arranged in the soaking cavity 501 is simple and effective in structure, and a drain valve is further arranged on the drain pipe 601. When the soaking operation is completed, the drain valve is opened to drain the soaking liquid from the soaking cavity 501, so that the soaking liquid can be quickly and completely discharged; and the filter screen 602 in the positioning groove can prevent the soybeans from being discharged, prevent the waste of raw materials, and increase the practicability of the device.

[0036] As shown in Figures 1 to 3 The top plate 2 is further provided with a feed inlet 701, and a baffle 702 is further arranged in the feed inlet 701 in a telescopic manner. The top plate 2 is further provided with a water inlet pipe 703 near the feed inlet 701. The mounting cavity 102 is further provided with a door plate 8 rotatable in the mounting cavity 102. The door plate 8 is further provided with a mounting groove 801, and a fixing lock 802 is further arranged in the mounting groove 801. The feed inlet 701 on the top plate 2 provides a special channel for the soybeans to enter the cleaning cavity 101, and the position of the feed inlet 701 is arranged to facilitate the operator to put the soybeans into the device. The telescopic baffle 702 in the feed inlet 701 has an important regulating function. When the soybeans are normally fed, the baffle 702 is extended, so that the soybeans can smoothly pass through the feed inlet 701 and enter the cleaning cavity 101. When the soybeans are not fed, the baffle 702 can be retracted to effectively prevent foreign matters such as dust and impurities from entering the cleaning cavity 101, so as to keep the internal environment of the cleaning cavity 101 clean. The arrangement of the water inlet pipe 703 can inject cleaning water into the cleaning cavity 101 at the same time or after the soybeans enter the cleaning cavity 101, which is beneficial to realize the full contact and mixing of the cleaning water and the soybeans, and improve the cleaning efficiency.

[0037] The rotatable door plate 8 in the mounting cavity 102 provides a protection effect for the mounting cavity 102. By closing the door plate 8, water or dust can be prevented from entering the mounting cavity 102, which can reduce the influence of external factors, ensure the stable use of the ultrasonic generator 6 in the mounting cavity 102, and prolong the service life. The mounting groove 801 on the door plate 8 and the fixing lock 802 arranged therein further enhance the practicability of the door plate 8. The mounting groove 801 provides a stable mounting position for the fixing lock 802. When the door plate 8 is closed, the fixing lock 802 can firmly lock the door plate 8 on the mounting cavity 102, so as to ensure that the mounting cavity 102 is in a closed state during the normal operation of the equipment, and prevent dust, water and other impurities from entering the mounting cavity 102 to affect the normal work of the internal components.

[0038] The above merely describes the embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A soybean product soaking and cleaning integrated device comprising a main body (1), characterized in that: The main body (1) is detachably provided with a top plate (2), a cleaning cavity (101) and an installation cavity (102) are arranged between the main body (1) and the top plate (2), and a partition plate (103) is further arranged between the cleaning cavity (101) and the installation cavity (102), a same set of cleaning assemblies are arranged in the cleaning cavity (101) and the installation cavity (102), a control module (3) is further arranged on one side of the main body (1), the control module (3) is electrically connected with the cleaning assemblies, a discharge port (104) is further arranged on the side of the main body (1) close to the control module (3), a driving motor (4) is further arranged between the discharge port (104) and the control module (3), a partition plate (105) is movably arranged in the discharge port (104), and the top of the partition plate (105) is connected with the driving motor (4), and a soaking assembly is further arranged on the outer side of the discharge port (104).

2. The bean product soaking and cleaning integrated device according to claim 1, characterized in that: The cleaning assembly comprises a filter (5), a limiting portion (201) is arranged in the cleaning cavity (101), and the filter (5) is detachably arranged in the limiting portion (201); and a first control valve (202) is further arranged in the filter (5).

3. The bean product soaking and cleaning integrated device according to claim 2, characterized in that: A plurality of assembly grooves (301) are uniformly arranged at one end of the partition plate (103) close to the cleaning cavity (101), and a transducer (302) is arranged in each of the assembly grooves (301); and a drain pipe (303) is further arranged on the partition plate (103), and a second control valve (304) is arranged in the drain pipe (303).

4. The bean product soaking and cleaning integrated device according to claim 3, characterized in that: The cleaning assembly further comprises an ultrasonic generator (6), a mounting seat (401) is arranged in the installation cavity (102), the ultrasonic generator (6) is detachably arranged in the mounting seat (401), and the ultrasonic generator (6) is electrically connected with the plurality of transducers (302).

5. The bean product soaking and cleaning integrated device according to claim 1, characterized in that: The soaking assembly comprises a soaking box (7), a soaking cavity (501) is arranged in the soaking box (7), a top cover (502) is detachably arranged on the top of the soaking cavity (501), a feeding cover (503) is arranged on the top cover (502) and corresponds to the discharge port (104), and the feeding cover (503) is sleeved on the discharge port (104).

6. The bean product soaking and cleaning integrated device according to claim 5, characterized in that: A drain pipe (601) is further arranged in the soaking cavity (501), and a positioning groove is further arranged on one side of the soaking cavity (501), and a filter screen (602) is further detachably arranged in the positioning groove.

7. The bean product soaking and cleaning integrated device according to claim 1, characterized in that: A feeding port (701) is further arranged on the top plate (2), a baffle (702) is further telescopically arranged in the feeding port (701), and a water inlet pipe (703) is further arranged on the top plate (2) close to the feeding port (701).

8. The bean product soaking and cleaning integrated device according to claim 1, characterized in that: A door plate (8) is further rotatably arranged in the installation cavity (102), an installation groove (801) is further arranged on the door plate (8), and a fixed lock (802) is further arranged in the installation groove (801).

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