Efficient condenser for petroleum refining
By designing a rotating nozzle and rotating condenser structure, the problem of incomplete condensation of oil and gas at high temperatures was solved, achieving efficient oil and gas separation and oil collection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-10
AI Technical Summary
In the petroleum refining process, the problem of poor high-temperature oil and gas condensation is mainly due to incomplete condensation caused by different oil and gas flow rates.
A high-efficiency condenser for petroleum refining was designed. By dispersing high-temperature oil and gas through rotating nozzles, combined with rotating condenser tubes and an inclined structure, the residence time of oil and gas is extended, and the condensation efficiency is improved through a heat dissipation structure.
It achieves uniform dispersion and full condensation of high-temperature oil and gas, improves condensation effect, reduces impurity deposition, enhances oil and gas separation efficiency, and increases oil collection rate.
Smart Images

Figure CN224100030U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of petroleum refining, in particular to a high -efficient condenser for petroleum refining. BACKGROUND
[0002] With the development of global economy and the increasing demand for petroleum products, the enterprises of petroleum refining continuously expand the scale of production, and high-temperature oil gas is generated in some refining processes, if the oil gas is directly discharged without effective treatment, not only a large amount of petroleum energy is wasted, but also the environment is caused heat pollution, so the condenser needs to be used to condense high-temperature oil gas, the heat in the high-temperature oil gas is absorbed through the condenser, the gaseous state is converted into liquid state, so as to realize gas-liquid separation, so as to collect gasoline, diesel, kerosene and other products, but in the process of condensation, the amount of oil gas passing through the condensing pipe is different, which leads to the problem that the oil gas cannot be completely condensed, resulting in poor separation effect of high-temperature oil gas. SUMMARY
[0003] The utility model discloses a kind of high-efficiency condensers for petroleum refining, to solve the problem that the condensation effect of high-temperature oil gas is poor due to the different flow rate in the background art.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of high-efficiency condensers for petroleum refining, including cylinder shell, the outer surface of one end of the cylinder shell is fixedly installed with bottom cover, the outer surface of the end of cylinder shell away from bottom cover is fixedly installed with top cover, and top cover and bottom cover are concentric design, and bottom cover and cylinder shell are concentric design, the side surface of bottom cover is installed with air inlet, and rotating dispersion mechanism is arranged between air inlet and bottom cover, high-temperature oil gas injected by air inlet is dispersed by rotating dispersion mechanism, so that high-temperature oil gas can be uniformly dispersed to condense.
[0005] Preferably, the rotating dispersion mechanism comprises: rotating nozzle, the rotating nozzle is uniformly rotatably installed at one end of air inlet inside bottom cover, and the one end of air inlet inside bottom cover and cylinder shell are concentric design, the nozzle outlet of rotating nozzle is arranged on side surface, the outer surface of bottom cover is provided with discharge port, and the discharge port and bottom cover are concentric design, the inside of bottom cover is inclined design.
[0006] The high-temperature oil gas is transported through the gas inlet, the high-temperature oil gas is sprayed from the rotating nozzle, the rotating nozzle is discharged outward through the discharge port, the rotating nozzle can rotate, the gas is dispersed through the rotation of the rotating nozzle, the impurities in the high-temperature oil gas are sprayed into the inside of the bottom cover through the horizontal spraying, the impurities are reduced, and the impurities can be precipitated through the bottom cover, the condensed oil products can be discharged outward through the discharge port, and the high-temperature oil gas can be uniformly dispersed, so that the condensation effect of the high-temperature oil gas is improved.
[0007] Preferably, the outer surfaces of the two ends of the barrel shell are respectively provided with cooling medium circulation ports, and the outer surfaces of the two ends of the barrel shell are fixedly provided with upper and lower plates, and the upper and lower plates are provided with heat dissipation structures.
[0008] The heat generated when the high-temperature oil gas passes through the cooling medium circulation port can be taken away.
[0009] Preferably, the heat dissipation structure comprises: side tubes uniformly arranged between the upper and lower plates, and the outer surfaces of the upper and lower plates are penetrated by the side tubes, the outer surfaces of the upper and lower plates are provided with intermediate tubes, and the outer surfaces of the intermediate tubes and the side tubes are uniformly fixedly provided with outer heat dissipation ribs, and the interiors of the intermediate tubes and the side tubes are provided with internal thread grooves.
[0010] When the high-temperature oil gas passes through the intermediate tubes and the side tubes, the high-temperature oil gas can move along the internal thread grooves in the interiors of the intermediate tubes and the side tubes, the high-temperature oil gas can rotate, the residence time of the high-temperature oil gas in the intermediate tubes and the side tubes is increased, and the heat dissipation effect caused by the adhesion of the high-temperature oil gas to the interiors of the intermediate tubes and the side tubes is reduced, so that the condensation effect of the high-temperature oil gas is improved.
[0011] Preferably, the outer surfaces of the intermediate tubes and the upper and lower plates are concentrically designed, the outer surfaces of the upper and lower plates are obliquely designed, and the lowest parts of the upper and lower plates are the intermediate tubes.
[0012] The high-temperature oil gas is dispersed, most of the oil gas is cooled through the side tubes, and a small amount of oil gas is cooled through the intermediate tubes, and after the oil gas is condensed, the oil gas can flow downward through the intermediate tubes and enter the bottom cover through the oblique design of the upper and lower plates.
[0013] Preferably, the side surface of the top cover is provided with an air outlet, and the air outlet is located at the end of the top cover away from the barrel shell, and the top cover and the barrel shell are provided with a receiving mechanism, and the receiving mechanism can collect the oil products in the remaining oil gas.
[0014] By the arrangement of the gas outlet, the condensed oil gas can be discharged outward, and the oil gas can stay for a longer time without being directly discharged, so that the remaining oil gas can be collected as much as possible.
[0015] Preferably, the receiving mechanism comprises a dispersion guide shell, which is located between the cylinder shell and the top cover, and the outer surface of the dispersion guide shell is fitted with the outer surfaces of the top cover and the cylinder shell, and the cylinder shell and the dispersion guide shell are concentrically designed, the outer surface of the dispersion guide shell is inclined, and the side surface of the top cover is provided with a liquid discharge port.
[0016] By the inclined design of the dispersion guide shell, the collected oil can be concentrated between the dispersion guide shell and the top cover, and the oil can be discharged outward through the liquid discharge port, so that the oil can be easily discharged from the outside of the top cover, and the top cover and the dispersion guide shell can be easily detached from the cylinder shell for cleaning and replacement.
[0017] Compared with the prior art, the petroleum refining high-efficiency condenser has the advantages that:
[0018] 1. When condensing high-temperature oil gas, the high-temperature oil gas can be injected into the bottom cover through the gas inlet, so that the high-temperature oil gas can be sprayed outward through the spray outlet of the rotating nozzle, the rotating nozzle can be rotated by the sprayed high-temperature oil gas, the high-temperature oil gas can be uniformly dispersed by rotation, and the impurities in the high-temperature oil gas can be blown into the bottom cover to be deposited, so that the impurities entering the intermediate cylinder pipe and the side cylinder pipe do not affect the condensation effect, and the high-temperature oil gas can be uniformly dispersed to improve the condensation effect;
[0019] 2. After the high-temperature oil gas is dispersed, the high-temperature oil gas enters the inside of the intermediate cylinder pipe and the side cylinder pipe, the internal thread groove arranged in the inside of the intermediate cylinder pipe and the side cylinder pipe enables the high-temperature oil gas to stay for a longer time when passing through, and the internal thread groove also enables the high-temperature oil gas to rotate, so that the inner wall of the intermediate cylinder pipe and the side cylinder pipe does not remain much oil to cause the condensation effect to decrease, and the outer heat dissipation ribs on the outer surfaces of the intermediate cylinder pipe and the side cylinder pipe enable the intermediate cylinder pipe and the side cylinder pipe to be cooled faster, improve the condensation effect of the high-temperature oil gas, and enable more oil to be condensed;
[0020] 3. After condensation, the high-temperature oil and gas will be blocked by the top cover and the dispersion guide shell, preventing the high-temperature oil and gas from being directly discharged from the top cover. This prolongs the residence time of the high-temperature oil and gas in the top cover, allowing more of the remaining oil in the high-temperature oil and gas to be collected. The inclined design of the dispersion guide shell allows the oil to be better concentrated, making it easier for the oil to be discharged from the drain port, and allowing the oil in the high-temperature oil and gas to be condensed more fully. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the cylindrical shell and bottom cover of this utility model;
[0022] Figure 2 This is a three-dimensional exploded view of the cylindrical shell and the dispersion guide shell of this utility model;
[0023] Figure 3 This is a cross-sectional three-dimensional structural diagram of the air outlet and liquid outlet of this utility model;
[0024] Figure 4 This is a three-dimensional structural diagram of the bottom cover and rotating nozzle of this utility model;
[0025] Figure 5 This is a three-dimensional exploded view of the air inlet and rotating nozzle of this utility model.
[0026] Figure 6 This is a cross-sectional three-dimensional structural diagram of the cylindrical shell and upper and lower plates of this utility model;
[0027] Figure 7 This is a three-dimensional structural diagram of the external heat dissipation fins and internal threaded grooves of this utility model.
[0028] In the diagram: 1. Shell; 2. Bottom cover; 3. Top cover; 4. Air inlet; 5. Rotating nozzle; 6. Upper and lower plates; 7. Intermediate tube; 8. Side tube; 9. External heat dissipation fins; 10. Internal threaded groove; 11. Dispersion guide shell; 12. Cooling medium circulation port; 13. Outlet; 14. Air outlet; 15. Liquid drain. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-7This utility model provides a technical solution: a high-efficiency condenser for petroleum refining, including a shell 1, a bottom cover 2 fixedly installed on the outer surface of one end of the shell 1, a top cover 3 fixedly installed on the outer surface of the end of the shell 1 away from the bottom cover 2, and the top cover 3 and the bottom cover 2 are concentrically designed, and the bottom cover 2 and the shell 1 are concentrically designed, an air inlet 4 is installed through the side surface of the bottom cover 2, and a rotating dispersion mechanism is provided between the air inlet 4 and the bottom cover 2, the high-temperature oil and gas injected through the air inlet 4 is dispersed by the rotating dispersion mechanism, so that the high-temperature oil and gas can be evenly dispersed for condensation.
[0031] High-temperature oil and gas will enter the interior of the bottom cover 2 through the air inlet 4, be condensed through the shell 1, and finally enter the interior of the top cover 3. The condensed high-temperature oil and gas will be discharged out through the air outlet 14 to enter the next processing step.
[0032] The rotating dispersion mechanism includes: a rotating nozzle 5, which is uniformly rotated and installed at one end of the air inlet 4 located inside the bottom cover 2. The end of the air inlet 4 located inside the bottom cover 2 is concentrically designed with the cylinder shell 1. The nozzle outlet of the rotating nozzle 5 is located on the side surface. The outer surface of the bottom cover 2 is provided with an outlet 13, which is concentrically designed with the bottom cover 2. The interior of the bottom cover 2 is inclined.
[0033] High-temperature oil and gas enter the interior of the bottom cover 2 through the air inlet 4, and then will be discharged to the outside through the spray outlet of the rotating nozzle 5. The rotating nozzle 5 can rotate through the spray of high-temperature oil and gas, so that the high-temperature gas can be evenly dispersed. At the same time, impurities in the sprayed high-temperature oil and gas will be blown to the inner surface of the bottom cover 2, and some oil products can be precipitated and condensed, so that the oil products can be discharged to the outside through the outlet 13, and reduce the entry of impurities into the interior of the intermediate cylinder 7 and the side cylinder 8, so that the high-temperature oil and gas can be evenly condensed through the intermediate cylinder 7 and the side cylinder 8.
[0034] Cooling medium circulation ports 12 are installed through the outer surfaces of both ends of the shell 1. Upper and lower plates 6 are fixedly installed on the outer surfaces of both ends of the shell 1, and a heat dissipation structure is provided between the upper and lower plates 6 and the shell 1. The heat dissipation structure improves the condensation effect of high-temperature oil and gas.
[0035] The coolant can flow inside the shell 1 through the cooling medium circulation port 12 to remove the heat absorbed by the intermediate tube 7 and the side tube 8 during condensation.
[0036] The heat dissipation structure includes: a side tube 8, which is evenly arranged between the upper and lower plates 6, and the outer surface of the upper and lower plates 6 is penetrated by the side tube 8. A middle tube 7 is installed through the outer surface of the upper and lower plates 6, and external heat dissipation ribs 9 are evenly fixedly installed on the outer surface of the middle tube 7 and the side tube 8. The middle tube 7 and the side tube 8 are provided with internal threaded grooves 10.
[0037] When the high-temperature oil gas passes through the inner part of the intermediate cylinder tube 7 and the side cylinder tube 8, the internal thread groove 10 arranged in the inner part of the intermediate cylinder tube 7 and the side cylinder tube 8 can make the passing high-temperature oil gas rotate, so that the oil adhered to the inner wall of the intermediate cylinder tube 7 and the side cylinder tube 8 can be blown away to ensure the condensation effect, and the residence time of the high-temperature oil gas in the intermediate cylinder tube 7 and the side cylinder tube 8 can be increased, and the heat dissipation speed of the intermediate cylinder tube 7 and the side cylinder tube 8 can be increased through the external heat dissipation ribs 9, so that the condensation effect of the high-temperature oil gas can be better.
[0038] The outer surface of the intermediate cylinder tube 7 is concentrically designed with the upper and lower plates 6, and the outer surface of the upper and lower plates 6 is designed to be inclined, and the lowest part of the upper and lower plates 6 is the intermediate cylinder tube 7.
[0039] Through the inclined design of the upper and lower plates 6, the oil flowing down from the condensation can flow into the inner part of the intermediate cylinder tube 7 along the inclined surface of the upper and lower plates 6, and the positions and diameters of the intermediate cylinder tube 7 and the side cylinder tube 8 are different, so that the passing amount of the high-temperature oil gas is also different, so that the oil can flow through the intermediate cylinder tube 7, and the oil can more easily flow into the bottom cover 2 and be discharged outward through the discharge port 13.
[0040] The side surface of the top cover 3 is provided with the gas outlet 14, and the gas outlet 14 is located at the end of the top cover 3 away from the cylinder shell 1, and the top cover 3 and the cylinder shell 1 are provided with a receiving mechanism, and the oil in the remaining oil gas is collected through the receiving mechanism.
[0041] The high-temperature oil gas after the condensation treatment will enter the top cover 3 and be discharged outward through the gas outlet 14, and the arrangement of the top cover 3, the cylinder shell 1 and the dispersion guide shell 11 can make the oil gas stay for a longer time, so that more oil in the high-temperature oil gas can be condensed.
[0042] The receiving mechanism comprises a dispersion guide shell 11, the dispersion guide shell 11 is located between the cylinder shell 1 and the top cover 3, the outer surface of the dispersion guide shell 11 is fitted with the outer surfaces of the top cover 3 and the cylinder shell 1 respectively, and the cylinder shell 1 and the dispersion guide shell 11 are concentrically designed, the outer surface of the dispersion guide shell 11 is designed to be inclined, the side surface of the top cover 3 is provided with the liquid discharge port 15, and the height of the liquid discharge port 15 is the same as the lowest part of the inclined surface of the dispersion guide shell 11.
[0043] Through the inclined design of the dispersion guide shell 11, the condensed oil can be concentrated together, which is convenient for being discharged outward through the liquid discharge port 15, so that the high-temperature oil gas can be more fully condensed and utilized, and the top cover 3 and the dispersion guide shell 11 can be more convenient to disassemble, clean and replace.
[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency condenser for petroleum refining, comprising a shell (1), a bottom cover (2) fixedly installed on the outer surface of one end of the shell (1), and a top cover (3) fixedly installed on the outer surface of the end of the shell (1) away from the bottom cover (2), wherein the top cover (3) and the bottom cover (2) are concentrically designed, and the bottom cover (2) and the shell (1) are concentrically designed, characterized in that: The side surface of the bottom cover (2) is provided with an air inlet (4), and a rotating dispersion mechanism is arranged between the air inlet (4) and the bottom cover (2). The high-temperature oil gas injected through the air inlet (4) is dispersed through the rotating dispersion mechanism, so that the high-temperature oil gas can be uniformly dispersed for condensation.
2. The high-efficiency condenser for petroleum refining according to claim 1, characterized in that: The rotating dispersion mechanism comprises: a rotating nozzle (5) uniformly arranged at one end of the air inlet (4) inside the bottom cover (2), and the one end of the air inlet (4) inside the bottom cover (2) is concentrically designed with the barrel shell (1). The nozzle outlet of the rotating nozzle (5) is arranged on the side surface. The outer surface of the bottom cover (2) is provided with a discharge port (13), and the discharge port (13) is concentrically designed with the bottom cover (2). The inside of the bottom cover (2) is designed to be inclined.
3. The high-efficiency condenser for petroleum refining according to claim 1, characterized in that: The outer surfaces of the two ends of the barrel shell (1) are provided with cooling medium circulation ports (12). The outer surfaces of the two ends of the barrel shell (1) are fixedly provided with upper and lower plates (6), and a heat dissipation structure is arranged between the upper and lower plates (6) and the barrel shell (1). The heat dissipation structure improves the condensation effect of the high-temperature oil gas.
4. The high-efficiency condenser for petroleum refining according to claim 3, characterized in that: The heat dissipation structure comprises: a lateral cylinder pipe (8) uniformly arranged between the upper and lower plates (6), and the outer surface of the upper and lower plates (6) is penetrated by the lateral cylinder pipe (8). The outer surface of the upper and lower plates (6) is provided with an intermediate cylinder pipe (7), and the outer surfaces of the intermediate cylinder pipe (7) and the lateral cylinder pipe (8) are uniformly fixedly provided with outer heat dissipation ribs (9). The inside of the intermediate cylinder pipe (7) and the lateral cylinder pipe (8) is provided with an internal thread groove (10).
5. The high efficiency condenser of claim 4, wherein: The outer surface of the intermediate cylinder pipe (7) is concentrically designed with the upper and lower plates (6), and the outer surface of the upper and lower plates (6) is designed to be inclined. The lowest part of the upper and lower plates (6) is the intermediate cylinder pipe (7).
6. The high efficiency condenser of claim 1, wherein: The side surface of the top cover (3) is provided with an air outlet (14), and the air outlet (14) is located at one end of the top cover (3) away from the barrel shell (1). A receiving mechanism is arranged between the top cover (3) and the barrel shell (1) to collect oil from the remaining oil gas.
7. The high-efficiency condenser for petroleum refining according to claim 6, characterized in that: The receiving mechanism comprises: a dispersion guide shell (11) located between the barrel shell (1) and the top cover (3). The outer surface of the dispersion guide shell (11) is fitted with the outer surfaces of the top cover (3) and the barrel shell (1), and the barrel shell (1) is concentrically designed with the dispersion guide shell (11). The outer surface of the dispersion guide shell (11) is designed to be inclined. The side surface of the top cover (3) is provided with a liquid discharge port (15), and the height of the liquid discharge port (15) is the same as the lowest part of the inclined surface of the dispersion guide shell (11).