Anti-hardening device for ash bucket of environment-friendly dust remover
By installing impact panels on all four sides of the dust hopper of the environmental dust collector and a drive motor engagement mechanism, the problem of dust hopper caking is solved, realizing automated prevention of dust hopper caking and reducing labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU GAVISON ENVIRONMENTAL PROTECTION EQUIP CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-10
AI Technical Summary
Existing environmental dust collectors' ash hoppers are prone to caking due to moisture-containing dust during use, requiring manual hammering for processing, which is labor-intensive and has a low degree of automation.
A device for preventing caking in ash hoppers is designed. By installing multiple vibrating protrusions on the four sides of the ash hopper and using a drive motor and gear meshing mechanism, the rubber head intermittently impacts the outer wall of the ash hopper to prevent caking.
It reduces manual labor intensity, increases automation, and effectively prevents caking inside the ash hopper, making it suitable for widespread application.
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Figure CN224100288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dust remover accessory technical field especially relates to a dust hopper anti-caking device of environmental protection dust remover. BACKGROUND
[0002] Environmental protection dust remover is a kind of equipment that separates dust from gas, mainly used to improve environmental quality, protect ecological environment, and common environmental protection dust remover such as cloth bag dust remover, this kind of dust remover is a kind of high-efficiency dust collection equipment, uses the filter bag made of fiber fabric to separate dust from gas by surface adsorption and interception.
[0003] Common dust remover on market is mostly provided with dust hopper at its bottom, which can not only cover dust to prevent dust raising, but also help dust to be concentrated, discharged and collected.
[0004] However, since dust remover works, sometimes the air entering contains more moisture, so the dust also contains certain moisture, which is easy to cause caking phenomenon on the inner wall of dust hopper, and the most common and simple treatment method is to manually use rubber hammer to hammer the outside of dust hopper to form vibration, so as to prevent caking phenomenon in early stage, or to knock off the initial caking formed in dust hopper, but this method needs to consume a lot of physical strength, and increases the labor burden of workers.
[0005] Therefore, it is necessary to provide a new dust hopper anti-caking device of environmental protection dust remover to solve the above technical problems. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a dust hopper anti-caking device of environmental protection dust remover, which does not need to manually hammer the outside of dust hopper, reduces labor burden and has high automation degree.
[0007] In order to solve the above technical problems, the ash bucket anti-caking device of the environment-friendly dust collector provided by the utility model comprises: an ash bucket and four L-shaped supports fixedly installed on the ash bucket, an external folding lug is fixedly installed on one side of each of the four L-shaped supports, a guide column is slidably installed on each of the four external folding lugs, a pull connecting piece is fixedly installed at the end of each of the four guide columns that is close to the other, a collision arm is fixedly installed on the side of each of the four pull connecting pieces that is close to the ash bucket, a collision panel is fixedly installed on the side of each of the four collision arms that is close to the ash bucket, a plurality of vibrating convex strips are fixedly installed on the side of each of the four collision panels that is close to the ash bucket, a rubber wrapping head is wrapped on the outer surface of each of the plurality of vibrating convex strips, the rubber wrapping head is in contact with the outer wall of the ash bucket, a linkage block is fixedly installed at the end of each of the four guide columns that is away from the ash bucket, a first reset spring is sleeved on each of the four guide columns, one end of the first reset spring is fixedly connected with the pull connecting piece, and the other end of the first reset spring is fixedly connected with the external folding lug, a resisting through groove is formed in each of the four linkage blocks, a cross slide is movably installed in each of the four L-shaped supports, a top pushing piece is fixedly installed on each side of the cross slide, and the four top pushing pieces are matched with the four resisting through grooves respectively.
[0008] Preferably, a positioning plate is fixedly installed in each of the four L-shaped supports, the bottom of the cross slide is in contact with the top of the four positioning plates, a vertical slide column is slidably installed on each of the four positioning plates, the top end of each of the four vertical slide columns is fixedly connected with the cross slide, an end head cover is fixedly installed at the bottom end of each of the four vertical slide columns, a second reset spring is sleeved on each of the four vertical slide columns, the top end of the second reset spring is fixedly connected with the positioning plate, and the bottom end of the second reset spring is fixedly connected with the end head cover.
[0009] Preferably, one of the four L-shaped supports is fixedly installed with a mounting bracket on the side close to the ash bucket, a driving motor is fixedly installed on the mounting bracket, a residual tooth gear is fixedly sleeved on the output shaft of the driving motor, a tooth column is fixedly installed on the bottom of the cross slide, and the residual tooth gear is matched with the tooth column.
[0010] Preferably, an avoiding opening is formed in the cross slide, and the avoiding opening is matched with the ash bucket.
[0011] Preferably, the top inner wall of the resisting through groove is an inclined inner wall, the top of the top pushing piece is an inclined edge, and the inclined inner wall is matched with the inclined edge.
[0012] Preferably, a horizontal guide rod is slidably installed on each of the four external folding lugs, and the end of each of the four horizontal guide rods that is close to the ash bucket is fixedly connected with the pull connecting piece.
[0013] Compared with the related art, the ash bucket anti-caking device of the environment-friendly dust remover has the following beneficial effects:
[0014] The utility model provides a kind of ash bucket anti-caking device of environment-friendly dust remover, by being provided with the impact panel of multiple vibrating convex strips being installed in the four sides of ash bucket, when preventing caking, by the operation of driving motor, utilize the intermittent meshing mode between residual tooth gear and tooth column, so that rubber head is intermittently impacted ash bucket, to inhibit the occurrence of internal caking phenomenon of ash bucket, so as to replace the operation of artificial hand-held rubber hammer hammering, reduce labor intensity, also have higher degree of automation, it is suitable for extensive promotion. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 For the structure schematic view of a preferred embodiment of the ash bucket anti-caking device of the environment-friendly dust remover provided by the utility model;
[0016] Figure 2 For the inclined view structural schematic view of the utility model;
[0017] Figure 3 For the connection structure schematic view of the ash bucket deterioration type support in the utility model;
[0018] Figure 4 For the structure schematic view of cross slide in the utility model;
[0019] Figure 5 For the connection structure schematic view of outer connecting ear and guide column in the utility model.
[0020] Marked number in drawing: 1, ash bucket;2, type support;3, outer connecting ear;4, guide column;5, pull connecting piece;6, impact arm;7, impact panel;8, vibrating convex strip;9, rubber head;10, first reset spring;11, linkage block;12, abutment through slot;13, positioning plate;14, vertical slide column;15, cross slide;16, push piece;17, end head cover;18, second reset spring;19, driving motor;20, residual tooth gear;21, tooth column;22, avoidance mouth. DETAILED DESCRIPTION
[0021] The utility model will be further described below in connection with drawing and embodiment.
[0022] Please combine with Figures 1-5 Among them, Figure 1 For the structure schematic view of a preferred embodiment of the ash bucket anti-caking device of the environment-friendly dust remover provided by the utility model; Figure 2 For the inclined view structural schematic view of the utility model; Figure 3 For the connection structure schematic view of the ash bucket deterioration type support in the utility model; Figure 4The utility model discloses a cross slide's structure schematic drawing for the utility model. Figure 5 The ash bucket anti-caking device of the environmental protection dust remover comprises an ash bucket 1, four L-shaped supports 2 fixedly installed on the ash bucket 1, external folding ears 3 fixedly installed on one side of the four L-shaped supports 2, guide columns 4 slidably installed on the four external folding ears 3, pull connecting pieces 5 fixedly installed at one ends of the four guide columns 4 close to each other, impact arms 6 fixedly installed on one sides of the four pull connecting pieces 5 close to the ash bucket 1, impact panels 7 fixedly installed on one sides of the four impact arms 6 close to the ash bucket 1, a plurality of vibrating convex strips 8 fixedly installed on one sides of the four impact panels 7 close to the ash bucket 1, rubber wrapping heads 9 wrapped on outer surfaces of the plurality of vibrating convex strips 8, the plurality of rubber wrapping heads 9 in contact with the outer wall of the ash bucket 1, linkage blocks 11 fixedly installed at one ends of the four guide columns 4 away from the ash bucket 1, first return springs 10 sleeved on the four guide columns 4, one end of the first return spring 10 fixedly connected with the pull connecting piece 5, and the other end of the first return spring 10 fixedly connected with the external folding ear 3. By pulling the guide column 4 away from the ash bucket 1, the first return spring 10 is compressed to a certain degree, and then the guide column 4 is released, so that the rubber wrapping head 9 directly impacts on the outer wall of the ash bucket 1, thereby forming a vibrating effect, so that the inside of the ash bucket 1 basically does not produce a caking phenomenon. In order to conveniently pull the four guide columns 4 at the same time, a resisting through slot 12 is formed in each of the four linkage blocks 11, a cross slide 15 is movably installed in each of the four L-shaped supports 2, a push piece 16 is fixedly installed on each side of the cross slide 15, the four push pieces 16 are respectively matched with the four resisting through slots 12, the top inner wall of the resisting through slot 12 is provided as an inclined inner wall, the top of the push piece 16 is provided as an inclined edge, the inclined inner wall is matched with the inclined edge, and by rising of the cross slide 15, the four push pieces 16 are lifted and matched with the resisting through slot 12, and then the four guide columns 4 are simultaneously moved away from the ash bucket 1, thereby improving the operation efficiency.
[0023] And in the above manner, in order to have higher degree of automation, the four rectangular brackets 2 are fixedly installed with positioning plates 13, the bottom of the cross slide 15 is in contact with the top of the four positioning plates 13, the four positioning plates 13 are slidably installed with vertical slide columns 14, the top of the four vertical slide columns 14 is fixedly connected with the cross slide 15, the bottom of the four vertical slide columns 14 is fixedly installed with end head covers 17, the four vertical slide columns 14 are sleeved with second return springs 18, the top of the second return springs 18 is fixedly connected with the positioning plates 13, the bottom of the second return springs 18 is fixedly connected with the end head covers 17, and the side of one of the rectangular brackets 2 close to the hopper 1 is fixedly installed with a mounting bracket, the mounting bracket is fixedly installed with a driving motor 19, the output shaft of the driving motor 19 is fixedly sleeved with a residual tooth gear 20, and the bottom of the cross slide 15 is fixedly installed with a toothed column 21, the residual tooth gear 20 is matched with the toothed column 21, intermittent meshing of the residual tooth gear 20 and the toothed column 21 is realized through the operation of the driving motor 19, so that the rubber wrapping head 9 can be intermittently impacted with the outer wall of the hopper 1, thereby forming an anti-caking effect.
[0024] In the present manner, in order to prevent the cross slide 15 from being hindered by the movement of the hopper 1, an avoiding opening 22 is formed in the cross slide 15, the avoiding opening 22 is matched with the hopper 1, when the cross slide 15 rises, the bottom of the hopper 1 passes through the avoiding opening 22, so that collision does not occur.
[0025] In the present manner, in order to ensure that the guide column 4 stably and linearly slides horizontally, the four outer connecting ears 3 are slidably installed with transverse guide rods, one end of the four transverse guide rods close to the hopper 1 is fixedly connected with the four pull connecting pieces 5 respectively, thereby playing a role of strengthening stability.
[0026] The working principle of the hopper anti-caking device of the environment-friendly dust collector is as follows:
[0027] In order to prevent the hopper 1 from being caked, during the use of the dust collector, the driving motor 19 can be started at the same time, the output shaft of the driving motor 19 drives the residual tooth gear 20 to rotate, when the teeth of the residual tooth gear 20 contact the teeth on the toothed column 21, the toothed column 21 and the cross slide 15 are lifted, in the process of lifting the cross slide 15, the second return spring 18 is compressed, at the same time, when the inclined edge at the top of the push piece 16 enters the resisting groove 12 and contacts the inclined inner wall, the two form a resisting action, at this time, the four linkage blocks 11 move away from the hopper 1, so that the rubber wrapping head 9 is separated from the hopper 1, and the first return spring 10 is in a deep compression state.
[0028] Until the broken part on the broken gear 20 is separated from the teeth on the tooth column 21, the compressed first return spring 10 and the second return spring 18 are automatically rebounded, at this time, the cross slide 15 is automatically returned to the original position, at the same time, the four impact panels 7 move towards the outer wall of the ash bucket 1, finally, the plurality of rubber heads 9 impact the outer wall of the ash bucket 1, thereby preventing the dust from being hardened in the ash bucket 1, or some initial hardening is shaken and discharged from the bottom of the ash bucket 1 along with the dust;
[0029] Then, the driving motor 19 is continuously driven, so that the broken gear 20 is intermittently engaged with the tooth column 21, so that the rubber heads 9 are intermittently impacted on the outer wall of the ash bucket 1, until the driving motor 19 is turned off after the use of the dust collector, or the driving motor 19 can be started regularly during the normal period, and the ash bucket 1 is impacted during the period when the dust collector is not used, to prevent the dust carried in the air from being hardened in the ash bucket 1.
[0030] Compared with the related art, the ash bucket anti-hardening device of the environmental protection dust collector has the following beneficial effects:
[0031] The ash bucket anti-hardening device of the environmental protection dust collector is provided, the impact panel 7 provided with the plurality of vibrating convex strips 8 is arranged on the four sides of the ash bucket 1, when the hardening is prevented, the driving motor 19 is driven to operate, the broken gear 20 and the tooth column 21 are intermittently engaged, the rubber heads 9 are intermittently impacted on the ash bucket 1, the hardening in the ash bucket 1 is inhibited, thereby replacing the manual hammering operation, reducing the labor intensity, having high automation degree, and being suitable for wide promotion.
[0032] The above is only an embodiment of the present application, and does not limit the patent range of the present application, any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.
Claims
1. An anti-caking device for a dust hopper of an environmental protection dust remover, comprising a dust hopper and four L-shaped supports fixedly installed on the dust hopper, characterized in that, Four said one side of the bracket is fixedly installed with external folding ear, four said external folding ear on the sliding installation of guide column, four said guide column close to the other end of the one side of the ash bucket is fixedly installed with pull piece, four said impact arm close to the other side of the ash bucket is fixedly installed with impact panel, four said impact panel close to the other side of the ash bucket is fixedly installed with a plurality of vibration convex, a plurality of said vibration convex surface is wrapped with rubber head, a plurality of said rubber head is in contact with the outer wall of the ash bucket, four said guide column away from the other end of the ash bucket is fixedly installed with linkage block, four said guide column is sleeved with first reset spring, one end of said first reset spring and the pull piece fixed connection, the other end and the external folding ear fixed connection, four said linkage block on the opening of the resistance slot, four said cross slide bracket in the movable installation of cross slide bracket, the four sides of said cross slide bracket are fixedly installed with top pushing piece, four said top pushing piece is respectively matched with four said resistance slot.
2. The anti-caking device for a dust hopper of an environmental-friendly dust cleaner according to claim 1, characterized in that, Four said one side of the bracket is fixedly installed with positioning plate, the bottom of the cross slide bracket and the top of four said positioning plate are in contact, four said positioning plate on the sliding installation of vertical slide column, four said vertical slide column top end and the cross slide bracket fixed connection, four said vertical slide column bottom end is fixedly installed with end cover, four said vertical slide column is sleeved with second reset spring, the top end of said second reset spring and the positioning plate fixed connection, its bottom end and the end cover fixed connection.
3. The anti-caking device for a dust hopper of an environmental-friendly dust collector according to claim 2, characterized in that, One of said one side of the bracket close to the other side of the ash bucket is fixedly installed with mounting bracket, said mounting bracket is fixedly installed with driving motor, the output shaft of said driving motor is fixedly sleeved with residual teeth gear, the bottom of the cross slide bracket is fixedly installed with tooth column, said residual teeth gear and the tooth column matched.
4. The anti-caking device for a dust hopper of an environmental-friendly dust cleaner according to claim 1, characterized in that, Said cross slide bracket opening has a avoiding mouth, said avoiding mouth and the ash bucket matched.
5. The anti-caking device for a dust hopper of an environmental-friendly dust cleaner according to claim 1, characterized in that, The top of said resistance slot inner wall is inclined, the top of said top pushing piece is inclined, said inclined inner wall and the inclined edge matched.
6. The anti-caking device for a dust hopper of an environmental-friendly dust cleaner according to claim 1, characterized in that, Four said external folding ear on the sliding installation of horizontal guide rod, four said horizontal guide rod close to the other end of the ash bucket is respectively fixedly connected with four said pull piece.