Composite emulsifying homogenizer additionally provided with kidney-shaped holes of stator seat
By adding a setter seat waist hole to the homogenizer and optimizing the rotor design, the problem of poor shearing effect of the existing homogenizer was solved, and better material dispersion and emulsification effects were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI CHENG XING MACHINERY & ELECTRONICS
- Filing Date
- 2025-02-14
- Publication Date
- 2026-04-10
AI Technical Summary
Existing homogenizers have poor shearing performance, making it difficult to meet the dispersion and emulsification needs of industries such as daily chemicals, chemicals, food, and pharmaceuticals.
A composite emulsifying homogenizer with added stator seat waist holes increases the shearing layer by opening waist holes in the stator seat wall and combining them with the rotor design. By utilizing the variation of the waist hole diameter and the cutting of materials by steel wire rope, the material channel is optimized to improve the shearing effect.
It significantly improves the shearing effect of the homogenizer, enhances the dispersion and emulsification capabilities of materials, and meets industry needs.
Smart Images

Figure CN224100428U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical field, concretely relates to homogenizer. BACKGROUND
[0002] In daily chemical, chemical, food, pharmaceutical and other industries, homogenizer is needed to disperse and emulsify material products. However, the current homogenizer has the problem of poor shearing effect. CONTENT
[0003] The utility model discloses a compound emulsification homogenizer with a stator seat waist hole, which is used to solve at least one of the above technical problems.
[0004] The technical problem solved by the utility model can be solved by the following technical scheme:
[0005] The compound emulsification homogenizer with a stator seat waist hole comprises a motor, the motor is drivingly connected with a main shaft, a rotor is sleeved on the main shaft, and a stator is sleeved outside the rotor, characterized in that a stator seat is further arranged, the stator seat comprises a stator seat wall in the shape of a cylinder, an upper end cover extending outward is arranged at the top of the stator seat wall, and first bolt holes are equidistantly arranged on the upper end cover.
[0006] The stator comprises a stator shell, second bolt holes are arranged at the bottom of the stator shell and correspond to the first bolt holes, and the stator seat is fixed below the stator through bolts.
[0007] Waist holes are equidistantly arranged on the stator seat wall, and the openings of the waist holes are perpendicular to the central axis of the stator seat.
[0008] The utility model is provided with a stator seat, and a waist hole is arranged on the stator seat wall, so that one more layer of shearing can be increased, and the shearing effect can be improved.
[0009] Preferably, the rotor comprises a rotor shaft, a strip-shaped groove with an inward opening is arranged on the inner side wall of the rotor shaft hole, the main shaft is inserted into the rotor shaft hole, a pressing plate is arranged at the top of the rotor shaft, a positioning bolt hole is arranged on the pressing plate, and a positioning bolt is connected with the main shaft after penetrating through the positioning bolt hole.
[0010] The rotor further comprises a safety device, the safety device is sleeved outside the positioning bolt, the safety device is provided with a first flange extending upward, the first flange abuts against the nut of the positioning bolt, the safety device is provided with a second flange extending downward, and the second flange penetrates through the pressing plate and extends into the strip-shaped groove. Thus, the rotor shaft can rotate along with the main shaft in two directions by using the safety device.
[0011] Preferably, the caliber of the waist hole gradually decreases from inside to outside. Thus, the impact strength of the material and the waist hole stator seat wall is increased by using the caliber change of the waist hole, thereby improving the shearing effect.
[0012] Preferably, the inner diameter of the stator shell gradually increases from top to bottom; the rotor comprises a rotor shaft, four blades are arranged on the rotor shaft, the blades are composed of a horizontal shoulder and a vertical spiral surface, the lengths of the shoulders of the blades are the same, the lengths of the spiral surfaces of the blades gradually increase counterclockwise, and the inner diameter of the stator seat wall is smaller than the maximum inner diameter of the stator shell. The size of the stator shell, the rotor and the stator seat is limited, thereby optimizing the material channel and further improving the shearing effect. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 Part structure diagram of the utility model;
[0014] Figure 2 Structure diagram of the rotor;
[0015] Figure 3 Structure diagram of the stator;
[0016] Figure 4 Structure diagram of the stator seat. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with the drawings.
[0018] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the composite emulsification homogenizer with the stator seat waist hole comprises a stator 1, a rotor 2, a stator seat 3, a sealing seat 4, a mechanical seal seat 5, a main shaft 6, an outer sleeve 7, a double-end mechanical seal 8, a pressing plate 9, a pot bottom head 10, a motor 11, a safety device 12 and the like. The motor 11 is drivingly connected with the main shaft 6, the rotor 2 is sleeved on the main shaft 6, and the stator 1 is sleeved on the rotor 2.
[0019] The stator comprises a stator shell, the top of the stator shell is provided with a stator end cover, a center hole 11 is formed in the center of the stator end cover, four first through holes 12 are further formed in the stator end cover and penetrate the stator end cover in the up-down direction, and the four first through holes 12 are arranged at equal intervals around the center hole 11. Preferably, recesses 13 with outward opening are arranged on the stator shell, so that the recesses 13 are clamped into fixing tools or dismounting tools. Preferably, the bottom surface of the recess 13 is a square plane, and the side wall of the recess is a sector surface. Preferably, there are four recesses, and the four recesses are arranged in one-to-one correspondence with the first through holes.
[0020] The rotor comprises a rotor shaft, and four blades are arranged on the rotor shaft. The rotor shaft is provided with a shaft hole which penetrates the rotor shaft from top to bottom, and a strip-shaped groove 23 which opens inward is arranged on the inner side wall of the shaft hole. The main shaft 6 is inserted into the shaft hole, the top of the rotor shaft is provided with a pressing plate, a positioning bolt hole is arranged on the pressing plate, and the positioning bolt passes through the pressing plate and is connected with the main shaft 6. The rotor further comprises a safety device which is sleeved on the positioning bolt, the safety device is provided with a first flange which extends upward and abuts against the nut of the positioning bolt, and the safety device is provided with a second flange which extends downward and extends into the strip-shaped groove 23 after passing through the pressing plate. Thus, the rotor shaft can rotate with the main shaft 6 in two directions by using the safety device. A gap is arranged between the stator shell and the longest blade, and the gap is not greater than 4 mm. The material enters the stator shell from the first through hole, is thrown to the stator shell under the shearing of the rotor blade, and flows out from the lower part of the stator shell. Preferably, the blade is composed of a shoulder 21 in the horizontal direction and a helical surface 22 in the vertical direction, the lengths of the shoulders 21 of the blades are the same, and the lengths of the helical surfaces 22 of the blades gradually increase counterclockwise. The distance from the shoulder 21 to the central axis of the rotor shaft is smaller than the distance from the inner side wall of the stator shell to the central axis of the stator, but is greater than the hole diameter of the first through hole.
[0021] The composite emulsifying homogenizer additionally provided with the stator seat waist hole further comprises a stator seat which comprises a cylindrical stator seat wall, the top of the stator seat wall is provided with an outwardly extending upper end cover 32, the upper end cover 32 is provided with first bolt holes at equal intervals, the bottom of the stator shell is provided with second bolt holes corresponding to the first bolt holes, and the stator seat is fixed below the stator by bolts. The stator seat wall is provided with waist holes 31 at equal intervals, and the openings of the waist holes 31 are perpendicular to the central axis of the stator seat. Thus, a layer of shearing effect is increased. Preferably, the diameter of the waist hole gradually decreases from inside to outside. Thus, the impact strength of the material on the waist hole stator seat wall is increased by using the change of the waist hole diameter, and the shearing effect is improved. Further preferably, an outwardly opening annular groove is arranged outside the stator seat wall, and a steel wire rope is sleeved in the annular groove. Thus, the material thrown out at the waist hole is cut by the steel wire rope, the shearing effect is further improved, and the strength of the stator seat wall is increased by using the steel wire rope. Preferably, the inner diameter of the stator seat wall is smaller than the maximum inner diameter of the stator shell, so as to limit the position of the rotor by using the stator seat wall. Preferably, the upper opening of the stator seat wall is trumpet-shaped, and the inner diameter gradually decreases from top to bottom. Thus, the flow direction of the material is guided.
[0022] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A compound emulsifying homogenizer with added stator seat waist hole, comprising a motor, the motor is drivingly connected with a main shaft, a rotor is sleeved on the main shaft, and a stator is sleeved outside the rotor, characterized in that, The stator base comprises a cylindrical stator base wall, the top of the stator base wall is provided with an outwardly extending upper end cover, and first bolt holes are equidistantly formed in the upper end cover; The stator comprises a stator shell, the bottom of the stator shell is provided with second bolt holes corresponding to the first bolt holes, and the stator base is fixed below the stator by bolts; Waist holes are equidistantly formed in the stator base wall, and the openings of the waist holes are perpendicular to the central axis of the stator base.
2. The combined emulsifying homogenizer with added stator seat waist hole according to claim 1, characterized in that, The rotor comprises a rotor shaft, an inwardly opening strip-shaped groove is formed in the inner side wall of the rotor shaft hole, the main shaft is inserted into the rotor shaft hole, the top of the rotor shaft is provided with a pressing plate, the pressing plate is provided with a positioning bolt hole, and the positioning bolt is connected to the main shaft after passing through the positioning bolt hole; The rotor further comprises a safety device, the safety device is sleeved outside the positioning bolt, the safety device is provided with a first flange extending upward, the first flange abuts against the nut of the positioning bolt, the safety device is provided with a second flange extending downward, and the second flange extends into the strip-shaped groove after passing through the pressing plate.
3. The combined emulsifying homogenizer with added stator seat waist hole according to claim 1, characterized in that, The caliber of the waist hole gradually decreases from inside to outside.
4. The combined emulsifying homogenizer with added stator seat waist hole according to claim 1, characterized in that, The inner diameter of the stator shell gradually increases from top to bottom, the rotor comprises a rotor shaft, the rotor shaft is provided with four blades, the blades are composed of a horizontal shoulder and a vertical spiral surface, the lengths of the shoulders of the blades are the same, the lengths of the spiral surfaces of the blades gradually increase counterclockwise, and the inner diameter of the stator base wall is smaller than the maximum inner diameter of the stator shell.