Emulsifying equipment for improving emulsifying effect of oil-phase and water-phase substances

Abstract

The utility model relates to the technical field of emulsifying equipment, in particular to emulsifying equipment for improving the emulsifying effect of oil-phase and water-phase substances, which comprises a support frame, an emulsifying tank arranged on the support frame, a material homogenizing mechanism arranged in the emulsifying tank and a stirring mechanism arranged in the emulsifying tank, a first servo motor for driving the material homogenizing mechanism to rotate clockwise is fixed at the top of the emulsifying tank; the material uniformizing mechanism comprises a fixing pipe fixed to the bottom end of the output end of the first servo motor, a plurality of U-shaped grooves are longitudinally formed in the outer wall of the fixing pipe around the center axis of the fixing pipe, an impeller capable of conveying materials into the fixing pipe and ascending along the center axis of the fixing pipe is fixed to the bottom end of the fixing pipe, and a conical hole is formed in the bottom of the impeller. Materials generate longitudinal vortex in the emulsifying tank, so that the materials are in full contact, an initial layering state is broken, and a uniform basis is provided for subsequent emulsification, so that the mixing efficiency of the materials is improved, and the problem of low mixing efficiency of emulsifying equipment is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsification equipment technical field, concretely relates to an emulsification equipment for improving oil phase water phase material emulsification effect. BACKGROUND

[0002] Oil phase and water phase material are not mutually soluble due to polarity difference, need to realize stable dispersion by external force or emulsifier, form emulsion. The emulsification process is through the emulsification equipment two mutually insoluble liquids (such as oil and water) are uniformly mixed by mechanical shearing, high-speed stirring or ultrasonic etc., and the industrial device that stable emulsion is formed. It is widely used in food, cosmetics, pharmaceutical and chemical industry, common type includes high shear emulsifier, colloid mill and homogenizer etc., with high emulsification efficiency, particle size distribution is uniform, easy operation etc.

[0003] The patent with Chinese announcement number CN119701765A discloses an emulsification equipment for cosmetic production and its emulsification process, relates to the field of emulsification equipment, including jar body, the outer wall of jar body and near bottom end place is provided with water bath jacket, the top of jar body is installed with feed hopper, the inside of jar body is equipped with inner barrel body connected with feed hopper, the bottom of inner barrel body is welded with lifting cover, the top of feed hopper and near center place is equipped with drive rod extending to the inside of inner barrel body, the bottom end of drive rod is equipped with connecting mechanism, the outside of barrel body is equipped with outer barrel body, the bottom of outer barrel body is provided with drive seat rotationally connected with jar body, the top of drive seat is installed with disperser extending to the inside of inner barrel body.

[0004] The emulsification equipment for cosmetic production in the above patent document forms multiple mixing spaces in the inside of jar body by setting inner barrel body and outer barrel body, and carries out sufficient shearing, dispersion and impact to material, improves the emulsification effect of material. However, the existing emulsification equipment realizes material emulsification by shearing force, causes material to appear fault when emulsifying, leads to the problem of poor emulsification efficiency. Propose an emulsification equipment for improving oil phase water phase material emulsification effect. UTILITY MODEL CONTENTS

[0005] In view of the above problems, an emulsification equipment for improving oil phase water phase material emulsification effect is provided, which utilizes the fixed pipe to drive the impeller to rotate synchronously, at this time, the impeller drives the material to enter its inside, at this time, the pressure in the impeller gradually increases, so that the material can go up along the fixed pipe, and then is discharged through the U-shaped groove opened on the fixed pipe. Realize that the material produces longitudinal vortex in the emulsification tank, makes the material fully contact, breaks the initial stratification state, provides uniform basis for subsequent emulsification, thereby improves the mixing efficiency of material, solves the problem of low mixing efficiency of emulsification equipment.

[0006] In order to solve the prior art problems, the application provides an emulsification device for improving the emulsification effect of oil-phase water-phase substances, which comprises a support frame, an emulsification tank arranged on the support frame, a material uniformizing mechanism arranged in the emulsification tank, and a stirring mechanism arranged in the emulsification tank, wherein the top of the emulsification tank is fixed with a first servo motor for driving the material uniformizing mechanism to rotate clockwise; the material uniformizing mechanism comprises a fixed tube fixed at the bottom end of the output end of the first servo motor, a plurality of U-shaped grooves are longitudinally arranged on the outer wall of the fixed tube around the central axis, the bottom end of the fixed tube is fixed with an impeller capable of conveying material into the fixed tube and upward along the central axis of the fixed tube, the bottom of the impeller is provided with a conical hole, and a plurality of second paddles capable of conveying material upward are fixed on the inner wall of the conical hole around the central axis at equal intervals; the output end of the first servo motor is further fixed with a first paddle above the fixed tube; and the stirring mechanism comprises a stirring frame capable of rotating counterclockwise, and a plurality of mixing paddles capable of conveying material downward along a spiral path are uniformly arranged on the stirring frame.

[0007] As a technical scheme of the application, the outer wall of the fixed tube is fixed with a plurality of shift rods at equal intervals around the central axis.

[0008] As a technical scheme of the application, the top end inside the fixed tube is provided with a conical boss.

[0009] As a technical scheme of the application, the top end of the fixed tube is provided with a mounting sleeve capable of being sleeved on the output end of the first servo motor.

[0010] As a technical scheme of the application, the bottom of the emulsification tank is fixed with a second servo motor capable of driving the stirring frame to rotate, the output end of the second servo motor is fixedly connected with the stirring frame, one side of the support frame is fixed with a controller, and the controller is electrically connected with the first servo motor and the second servo motor.

[0011] As a technical scheme of the application, the outer wall of the emulsification tank is fixed with a plurality of fixing seats, the bottom of the fixing seat is fixedly connected with the support frame, one side of the top of the emulsification tank is provided with an adding port for adding material, and the bottom of the emulsification tank is fixed with a liquid outlet capable of being communicated with the inside.

[0012] Compared with the prior art, the application has the beneficial effects that: the fixed tube is used to drive the impeller to rotate synchronously, at this time, the impeller conveys the material into its inside, the pressure in the impeller gradually increases at this time, so that the material can go upward along the fixed tube, and then is discharged through the U-shaped grooves arranged on the fixed tube. The longitudinal vortex of the material in the emulsification tank is realized, the material is fully contacted, the initial stratification state is broken, a uniform basis is provided for subsequent emulsification, the mixing efficiency of the material is improved, and the problem of low mixing efficiency of the emulsification device is solved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a three-dimensional view of an emulsification device for improving the emulsification effect of oil-phase and water-phase substances;

[0014] Figure 2 is a working state diagram of an emulsification device for improving the emulsification effect of oil-phase and water-phase substances;

[0015] Figure 3 is a three-dimensional view of a first paddle and a material homogenizing mechanism in an emulsification device for improving the emulsification effect of oil-phase and water-phase substances;

[0016] Figure 4 is a three-dimensional view of a material homogenizing mechanism in an emulsification device for improving the emulsification effect of oil-phase and water-phase substances;

[0017] Figure 5 is an exploded view of a material homogenizing mechanism in an emulsification device for improving the emulsification effect of oil-phase and water-phase substances;

[0018] Figure 6 is a three-dimensional view of a stirring mechanism in an emulsification device for improving the emulsification effect of oil-phase and water-phase substances.

[0019] In the figure, the reference numerals are: 1, support frame; 11, controller; 2, emulsification tank; 21, liquid outlet; 22, adding port; 23, fixed seat; 3, first servo motor; 31, first paddle; 4, second servo motor; 5, stirring mechanism; 51, stirring frame; 52, mixing paddle; 6, material homogenizing mechanism; 61, fixed pipe; 611, U-shaped groove; 612, push rod; 613, mounting sleeve; 614, conical boss; 62, impeller; 621, conical hole; 622, second paddle. DETAILED DESCRIPTION

[0020] In order to further understand the features, technical means and specific purposes and functions achieved by the present application, the present application will be described in further detail below in conjunction with the drawings and specific embodiments.

[0021] Referring to Figures 1-6As shown in the figure, an emulsification device for improving the emulsification effect of oil phase water phase material, comprising a support frame 1, an emulsification tank 2 arranged on the support frame 1, a material uniformizing mechanism 6 arranged in the emulsification tank 2 and a stirring mechanism 5 arranged in the emulsification tank 2, and the top of the emulsification tank 2 is fixed with a first servo motor 3 for driving the material uniformizing mechanism 6 to rotate clockwise; the material uniformizing mechanism 6 comprises a fixed pipe 61 fixed at the bottom end of the output end of the first servo motor 3, a plurality of U-shaped grooves 611 are longitudinally arranged on the outer wall of the fixed pipe 61 around the central axis, the bottom end of the fixed pipe 61 is fixed with an impeller 62 capable of conveying material into the fixed pipe 61 and upward along the central axis of the fixed pipe 61, the bottom of the impeller 62 is provided with a conical hole 621, and a plurality of second paddles 622 capable of bringing material upward are fixed equidistantly on the inner wall of the conical hole 621 around the central axis; the output end of the first servo motor 3 is also fixed with a first paddle 31, and the first paddle 31 is above the fixed pipe 61; the stirring mechanism 5 comprises a stirring frame 51 capable of rotating counterclockwise, and a plurality of mixing paddles 52 capable of bringing material downward along a spiral path are uniformly distributed on the stirring frame 51.

[0022] When the first servo motor 3 is started, the first paddle 31 and the fixed pipe 61 are driven to rotate synchronously in the clockwise direction by the output end of the first servo motor 3. The first paddle 31 drives the material to flow clockwise around the central axis of the output end of the first servo motor 3 during rotation, and causes the material to gradually surge upward. At the same time, the stirring frame 51 is rotated in the counterclockwise direction, and the mixing paddles 52 are simultaneously driven to rotate counterclockwise. The mixing paddles 52 guide the material to flow in the counterclockwise direction and gradually downward during rotation. Thus, the first paddle 31 and the mixing paddle 52 form opposite rotating motions, which produce a shearing action in the material, allowing the material to be efficiently emulsified under the action of the shearing force. While the fixed pipe 61 rotates with the first servo motor 3, the fixed pipe 61 drives the impeller 62 to rotate synchronously. When the impeller 62 rotates, it sucks the material into its interior, the internal pressure rises, forcing the material to be transported upward along the inner cavity of the fixed pipe 61, and discharged through the U-shaped grooves 611 opened on the fixed pipe 61. The material forms a longitudinal vortex in the emulsification tank 2, effectively promoting the full contact of the components of each phase, breaking the initial stratification state, providing a uniform mixing basis for the subsequent emulsification process, significantly improving the mixing efficiency, and solving the problem of low mixing efficiency of traditional emulsification devices.

[0023] Referring to Figure 4 and Figure 5 As shown in the figure, the outer wall of the fixed pipe 61 is equidistantly fixed with a plurality of lever rods 612 around the central axis.

[0024] The fixed tube 61 rotates synchronously to drive the high-speed rotating push rod 612. When the material flows through the rear side and edge area of the push rod 612, a vortex or low pressure area is formed due to the significant increase in local flow rate. When the pressure in this area drops below the saturated vapor pressure of the liquid component in the material, cavitation will be induced, producing tiny bubbles. At the same time, the sharp drop in pressure can also cause the gas dissolved in the liquid to precipitate, forming gas nuclei, thereby enhancing the emulsification effect of the material.

[0025] Referring to Figure 4 and Figure 5 , the top end of the fixed tube 61 is provided with a conical boss 614 inside.

[0026] When the material rises to the top of the fixed tube 61, the material expands outward along the surface of the conical boss 614, avoiding the concentration of material in the fixed tube 61, so that the material can be discharged more quickly from the fixed tube 61. In order to increase the flow rate of the material and improve the mixing efficiency.

[0027] Referring to Figure 4 and Figure 5 , the top end of the fixed tube 61 is provided with a mounting sleeve 613 that can be fitted on the output end of the first servo motor 3.

[0028] To realize the effective connection of the fixed tube 61 and the output end of the first servo motor 3. By fixing the mounting sleeve 613 at the top end of the fixed tube 61, then fitting the mounting sleeve 613 on the output end of the first servo motor 3 and fixing it, so that the fixed tube 61 is effectively connected with the output end of the first servo motor 3 through the mounting sleeve 613.

[0029] Referring to Figure 1 , Figure 2 and Figure 6 , the bottom of the emulsification tank 2 is fixed with a second servo motor 4 that can drive the stirring frame 51 to rotate, and the output end of the second servo motor 4 is fixedly connected with the stirring frame 51; One side of the support frame 1 is fixed with a controller 11, and the controller 11 is electrically connected with the first servo motor 3 and the second servo motor 4 respectively.

[0030] By fixing the controller 11 on one side of the support frame 1, and electrically connecting the controller 11 with the first servo motor 3 and the second servo motor 4 respectively, the controller 11 can control the start and stop of the first servo motor 3 and the second servo motor 4 respectively. When the second servo motor 4 is started, the second servo motor 4 will drive the output end fixed stirring frame 51 to rotate counterclockwise.

[0031] Referring to Figure 1 Figure 2As shown, the outer wall of the emulsification tank 2 is fixed with a plurality of fixing seats 23, the bottom of the fixing seat 23 is fixedly connected with the support frame 1; one side of the top of the emulsification tank 2 is provided with an adding port 22 for adding materials, and the bottom of the emulsification tank 2 is fixed with a liquid outlet 21 capable of being communicated with the emulsification tank 2.

[0032] By fixing a plurality of fixing seats 23 equidistantly on the outer wall of the emulsification tank 2, and then fixing the bottom of the fixing seat 23 on the support frame 1, the emulsification tank 2 is stably connected with the support frame 1 through the fixing seat 23. By providing the adding port 22 on the top of the emulsification tank 2, the materials can be put into the emulsification tank 2 through the adding port 22 for emulsification treatment. By providing the liquid outlet 21 on the bottom of the emulsification tank 2, the materials emulsified in the emulsification tank 2 can be discharged through the liquid outlet 21.

[0033] The above embodiments only express one or several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. An emulsification device for improving the emulsification effect of water-phase substances in oil phase, comprising a support frame (1), an emulsification tank (2) arranged on the support frame (1), a material homogenizing mechanism (6) arranged in the emulsification tank (2), and a stirring mechanism (5) arranged in the emulsification tank (2), characterized in that, The top of the emulsification tank (2) is fixed with a first servo motor (3) for driving the uniform material mechanism (6) to rotate clockwise; the uniform material mechanism (6) comprises a fixed tube (61) fixed at the bottom end of the output end of the first servo motor (3), a plurality of U-shaped grooves (611) are longitudinally arranged on the outer wall of the fixed tube (61) around the central axis, the bottom end of the fixed tube (61) is fixed with an impeller (62) capable of conveying material into the fixed tube (61) and upward along the central axis of the fixed tube (61), the bottom of the impeller (62) is provided with a conical hole (621), and a plurality of second paddles (622) capable of conveying material upward are fixed on the inner wall of the conical hole (621) around the central axis at equal intervals; the output end of the first servo motor (3) is further fixed with a first paddle (31), and the first paddle (31) is above the fixed tube (61); the stirring mechanism (5) comprises a stirring frame (51) capable of rotating counterclockwise, and a plurality of mixing paddles (52) capable of conveying material downward along a spiral path are uniformly distributed on the stirring frame (51).

2. The emulsification apparatus of claim 1, wherein The outer wall of the fixed tube (61) is fixed with a plurality of lever rods (612) at equal intervals around the central axis.

3. The emulsification apparatus of claim 1, wherein The top end of the fixed tube (61) is provided with a conical boss (614).

4. The emulsification apparatus of claim 1, wherein The top end of the fixed tube (61) is provided with a mounting sleeve (613) capable of sleeving the output end of the first servo motor (3).

5. The emulsification apparatus of claim 1, wherein The bottom of the emulsification tank (2) is fixed with a second servo motor (4) capable of driving the stirring frame (51) to rotate, and the output end of the second servo motor (4) is fixedly connected with the stirring frame (51); one side of the support frame (1) is fixed with a controller (11), and the controller (11) is electrically connected with the first servo motor (3) and the second servo motor (4) respectively.

6. The emulsification apparatus of claim 1, wherein A plurality of fixed seats (23) are fixed on the outer wall of the emulsification tank (2), and the bottom of the fixed seat (23) is fixedly connected with the support frame (1); one side of the top of the emulsification tank (2) is provided with an adding port (22) for adding material, and the bottom of the emulsification tank (2) is fixed with a liquid outlet (21) capable of communicating with it.

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