Garbage incineration bottom ash granulator
Efficient granulation is achieved through the synchronous rotation of the drive rod, rotating rod, and extrusion cylinder. The irregular discharge plate prevents accumulation, solving the equipment blockage problem and improving the ease of operation and safety of the waste incineration bottom ash granulator.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-04-10
AI Technical Summary
Existing waste incineration bottom ash granulation machines require a high level of technical expertise to operate, are prone to clogging, and are complex to operate, affecting production efficiency and safety.
The system employs the synchronous rotation of the drive rod, rotating rod, and extrusion cylinder for efficient extrusion granulation, and uses an irregularly designed discharge disc to prevent particle accumulation, ensuring continuous operation and stability of the equipment.
It improves granulation efficiency and product quality, reduces operational difficulty and labor intensity, enhances equipment reliability and safety, and reduces maintenance costs.
Smart Images

Figure CN224100648U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to incineration bottom ash granulation technical field especially relates to garbage incineration bottom ash granulator. BACKGROUND
[0002] Garbage incineration bottom ash granulator carries out granulation treatment to the bottom ash generated after garbage incineration through specific technology, and makes it into granular product. These granular products have better physical and chemical stability, and are convenient for subsequent storage, transportation and utilization.
[0003] Modern garbage incineration bottom ash granulator is managed and controlled by automatic control system, although the production efficiency is improved, but still needs higher technical level in actual operation process, and the operator needs to master the operation law of the equipment, has the ability to handle the emergency, which puts forward higher requirements to the professional accomplishment of the operator, and in the continuous granulation process, some residues or deposits may accumulate in the granulator, which may solidify into hard blocks under high temperature, block the discharge port, and lead to difficult discharge. UTILITY MODEL CONTENT
[0004] Therefore, it is necessary to provide garbage incineration bottom ash granulator aiming at the above technical problems.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The garbage incineration bottom ash granulator comprises:
[0007] A base is internally provided with a driver, the top of the base is provided with a granulator shell, the top of the granulator shell is provided with a feeding cylinder, and the inside of the granulator shell is provided with a discharge disc.
[0008] A granulation assembly is installed in the inside of the granulator shell for granulation.
[0009] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, the granulation assembly comprises a driving rod, a fixed groove is formed in the top of the driving rod, and a rotating rod is installed in the inside of the fixed groove.
[0010] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, the middle part of the rotating rod is fixedly connected with the inner wall of the fixed groove, and the two ends of the rotating rod are connected with extrusion cylinders.
[0011] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, two cutting knives are connected with the middle part of the driving rod, and the bottom of the driving rod is rotatably connected with the middle part of the base through the bottom of the granulator shell.
[0012] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, the granulating assembly further comprises a granulating disc, and the outer wall of the granulating disc is fixedly connected with the middle part of the inner wall of the granulator shell.
[0013] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, a large number of granulating cavities are uniformly arranged in the middle part of the granulating disc, and the top end of the cutting knife is attached to the bottom end of the granulating disc.
[0014] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, a circular groove is arranged in the middle part of the granulating disc, and the driving rod penetrates through the circular groove.
[0015] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, the bottom end of the driving rod penetrates through the top part of the granulator shell and the base in sequence, the driving device is specifically a motor, and the output end of the driving device is in transmission connection with the bottom end of the driving rod.
[0016] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, a discharging port is arranged on one side of the granulator shell, a discharging plate is arranged on one side of the discharging port, and one end of the discharging plate is connected with the outer wall of the granulator shell.
[0017] As a preferred embodiment of the garbage incineration bottom ash granulator provided by the utility model, the bottom end of the discharging disc is connected with the bottom part of the inner wall of the granulator shell, and the side, away from the discharging plate, of the discharging disc is relatively thick.
[0018] Compared with the prior art, the garbage incineration bottom ash granulator has the following beneficial effects:
[0019] The garbage incineration bottom ash granulator provided by the utility model realizes efficient extrusion and granulation of the garbage incineration bottom ash mixture through synchronous rotation of the driving rod, the rotating rod and the extruding cylinder. The continuous and stable working mode greatly improves the granulation efficiency, meets the demand of large-scale treatment of garbage incineration bottom ash, and ensures uniform distribution and adhesion of the mixture in the granulating cavities during the rolling extrusion process of the extruding cylinder on the top of the granulating disc. The design makes the granules regular in shape and uniform in size, improves the quality and stability of the products, and after the equipment is started, the driving device drives the automatic operation of each component, without frequent manual intervention. This not only reduces the operation difficulty and labor intensity, but also improves the safety and reliability of production.
[0020] The granulator for garbage incineration bottom ash provided by the utility model prevents the accumulation of particulate matters inside the granulator shell through the irregularly designed discharge tray. The particulate matters are guided to flow to the discharge port more quickly, the problems of equipment blockage or poor operation caused by accumulation are avoided, the possibility of equipment accumulation is reduced, the overall stability of the equipment is enhanced, the continuous and efficient treatment of garbage incineration bottom ash is facilitated, the reliability and availability of the equipment are improved while the maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.
[0022] Figure 1 The overall structure schematic view provided by the utility model is shown in the figure.
[0023] Figure 2 The granulation disc structure schematic view provided by the utility model is shown in the figure.
[0024] Figure 3 The extrusion cylinder structure schematic view provided by the utility model is shown in the figure.
[0025] Figure 4 The granulation cavity structure schematic view provided by the utility model is shown in the figure.
[0026] Figure 5 The rotating rod structure schematic view provided by the utility model is shown in the figure.
[0027] Figure 6 The discharge plate structure schematic view provided by the utility model is shown in the figure.
[0028] The figure mark is explained as follows:
[0029] 1, base; 2, driver; 3, granulator shell; 4, feeding cylinder; 5, discharge port; 6, discharge tray; 7, discharge plate; 8, granulation assembly; 81, driving rod; 82, fixed groove; 83, rotating rod; 84, extrusion cylinder; 85, granulation disc; 86, granulation cavity; 87, cutting knife. DETAILED DESCRIPTION
[0030] In order to enable the personnel in the technical field to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application. Embodiments
[0031] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , the garbage incineration bottom ash granulator comprises a base 1, a drive 2 is installed inside the base 1, a granulator shell 3 is installed on the top of the base 1, and a feeding cylinder 4 is installed on the top of the granulator shell 3. It also comprises a granulating assembly 8 which is installed inside the granulator shell 3 for granulation. The granulating assembly 8 comprises a driving rod 81, a fixed groove 82 is formed on the top of the driving rod 81, and a rotating rod 83 is installed inside the fixed groove 82. The middle part of the rotating rod 83 is fixedly connected with the inner wall of the fixed groove 82, and an extrusion cylinder 84 is connected with both ends of the rotating rod 83. The middle part of the driving rod 81 is connected with two cutting knives 87, and the bottom of the driving rod 81 is rotatably connected with the middle part of the base 1 through the bottom of the granulator shell 3. The granulating assembly 8 further comprises a granulating disc 85, and the outer wall of the granulating disc 85 is fixedly connected with the middle part of the inner wall of the granulator shell 3. A large number of granulating cavities 86 are uniformly formed in the middle part of the granulating disc 85, and the top end of the cutting knife 87 is in close contact with the bottom end of the granulating disc 85. A circular groove is formed in the middle part of the granulating disc 85, and the driving rod 81 penetrates through the circular groove. The bottom end of the driving rod 81 penetrates through the top of the granulator shell 3 and the base 1 in sequence, the drive 2 is a motor, and the output end of the drive 2 is in transmission connection with the bottom end of the driving rod 81.
[0032] The incinerated garbage bottom ash is mixed with bauxite, fly ash, silt, clay and other items and is put into the inside of the feeding cylinder 4 to make ceramic sand, i.e. oil fracturing proppant, which is used for supporting in the oilfield well to increase the yield of oil and natural gas. The incinerated garbage bottom ash can also be mixed with other additives to make granular materials for use, which changes waste into treasure and realizes recycling.
[0033] The continuous operation of the extrusion cylinder 84 makes the mixture in the granulation cavity 86 undergo a series of extrusion processes, gradually bond into shape, and finally present a long strip, slowly extruded downward. At the same time, the cutting knife 87 rotates synchronously with the driving rod 81, and the top end is close to the bottom end of the granulation disc 85. When the mixture overflows from the bottom of the granulation cavity 86 under the action of the extrusion cylinder 84, the rotating cutting knife 87 quickly and accurately cuts the mixture into granules like scissors.
[0034] Preferably, the inside of the granulator shell 3 is provided with a discharge disc 6, one side of the granulator shell 3 is provided with a discharge port 5, one side of the discharge port 5 is provided with a discharge plate 7, and one end of the discharge plate 7 is connected with the outer wall of the granulator shell 3. The bottom end of the discharge disc 6 is connected with the bottom of the inner wall of the granulator shell 3, and the side of the discharge disc 6 away from the discharge plate 7 is thicker.
[0035] In order to smoothly discharge the granular material, the granulator shell 3 is specially provided with a discharge port 5, and the granular material smoothly slides onto the discharge plate 7 through the discharge port 5, and finally falls into the designated collection device through the discharge plate 7.
[0036] It is worth mentioning that the bottom of the granulator shell 3 is innovatively configured with a discharge disc 6. The discharge disc 6, away from the discharge port 5, has a larger thickness, and the side close to the discharge port 5 is relatively thin. This irregular design makes the granular material manufactured by the granulation assembly 8 fall down, and the potential energy is converted into kinetic energy by the action of gravity, accelerating the sliding direction of the discharge plate 7. This mechanism not only significantly improves the collection efficiency of the granular material, but also effectively prevents the accumulation of the granular material inside the granulator shell 3, thereby ensuring the continuous and smooth operation of the driving rod 81 and the cutting knife 87, avoiding potential blockage and work efficiency problems.
[0037] The use process of the garbage incineration bottom ash granulator is as follows: the garbage incineration bottom ash mixture is put into the inside of the granulator shell 3 through the feeding cylinder 4, the driver 2 is started, the driving rod 81 is driven to rotate, the rotating rod 83 embedded at the top of the driving rod 81 drives the synchronous rotation of the extrusion cylinder 84 at both ends, the extrusion cylinder 84 rolls at the top of the granulating disc 85, the mixture is extruded and pushed into the granulating cavity 86 opened at the top end of the granulating disc 85, the mixture is continuously extruded and adhered and formed in the granulating cavity 86, and finally becomes a long strip and is extruded downward. The cutting knife 87 rotates synchronously with the driving rod 81, the top end of the cutting knife 87 is attached to the bottom end of the granulating disc 85, the mixture is extruded by the extrusion cylinder 84 and overflows from the bottom of the granulating cavity 86, and is cut into granules by the rotating cutting knife 87, so that the granulation of the garbage incineration bottom ash is realized. The feeding cylinder 4 is installed at the top of the granulator shell 3, the top end of the feeding cylinder 4 is wider than the bottom end, is designed as a wide mouth, and is convenient for pouring more garbage incineration bottom ash mixture at one time, the garbage incineration bottom ash mixture is granulated by the granulating assembly 8, finally falls to the bottom of the granulator shell 3, flows out to the surface of the discharge plate 7 through the discharge port 5 opened on one side of the granulator shell 3, and finally falls into the inside of the appropriate collecting equipment through the discharge plate 7. The bottom of the granulator shell 3 is provided with the discharge disc 6, one side of the discharge disc 6 away from the discharge port 5 is thicker, one side of the discharge disc 6 close to the discharge port 5 is thinner, after the granulating assembly 8 produces the granular material, due to the irregular design of the discharge disc 6, the potential energy can be converted into kinetic energy under the action of gravity, the granular material slides to one side of the discharge plate 7 faster, the speed of collecting the granular material is increased, and the rotation work of the driving rod 81 and the cutting knife 87 is not affected by the accumulation of the produced granular material in the inside of the granulator shell 3.
[0038] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection or each other can communicate;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication or the interaction relationship of two elements inside, unless another definite limitation. For ordinary skilled in the art, the above terms can be understood according to the specific meaning in the utility model.
[0039] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments, and the preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application. The present application can be realized in many different forms, and conversely, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments, or equivalently replace some of the technical features. Any equivalent structure made by using the content of the present application specification and drawings, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present application.
Claims
1. A waste incineration bottom ash granulator, comprising a base (1), characterized in that: a drive (2) is installed inside the base (1), a granulator shell (3) is installed on the top of the base (1), a feeding cylinder (4) is installed on the top of the granulator shell (3), and a discharge disc (6) is arranged inside the granulator shell (3); a granulation assembly (8) is installed inside the granulator shell (3) for granulation; the granulation assembly (8) comprises a drive rod (81), a fixed groove (82) is formed in the top of the drive rod (81), and a rotating rod (83) is installed inside the fixed groove (82); the middle part of the rotating rod (83) is fixedly connected with the inner wall of the fixed groove (82), and the two ends of the rotating rod (83) are connected with extrusion cylinders (84); two cutting knives (87) are connected to the middle part of the drive rod (81), and the bottom of the drive rod (81) is rotatably connected with the middle part of the base (1) through the bottom of the granulator shell (3). The granulation assembly (8) further comprises a granulation disc (85), and the outer wall of the granulation disc (85) is fixedly connected with the middle part of the inner wall of the granulator shell (3).
2. The bottom ash granulator according to claim 1, characterized in that, A large number of granulation cavities (86) are uniformly formed in the middle part of the granulation disc (85), and the top end of the cutting knife (87) is attached to the bottom end of the granulation disc (85).
3. The bottom ash granulator according to claim 2, characterized in that, A circular groove is formed in the middle part of the granulation disc (85), and the drive rod (81) penetrates through the circular groove.
4. The bottom ash granulator according to claim 3, characterized in that, The bottom end of the drive rod (81) penetrates through the top of the granulator shell (3) and the base (1) in sequence, the drive (2) is a motor, and the output end of the drive (2) is in transmission connection with the bottom end of the drive rod (81).
5. The bottom ash granulator according to claim 1, characterized by A discharge port (5) is formed in one side of the granulator shell (3), a discharge plate (7) is arranged on one side of the discharge port (5), and one end of the discharge plate (7) is connected with the outer wall of the granulator shell (3).
6. The bottom ash granulator according to claim 5, wherein The bottom end of the discharge disc (6) is connected with the bottom of the inner wall of the granulator shell (3), and the side of the discharge disc (6) away from the discharge plate (7) is thicker.
7. The bottom ash granulator according to claim 6, characterized in that