Anti-splashing device for feeding of reaction kettle

Abstract

The utility model provides a reaction kettle feeding anti-splashing device which comprises a feeding hopper, the lower end of the feeding hopper is communicated with a material guide pipe, a bent part is arranged at a discharging opening in the lower end of the material guide pipe, and the material guide pipe is used for stretching into a reaction kettle to guide materials to be fed along a path set by a pipeline. The bent part is provided with an air nozzle used for pushing and pressing materials towards the discharging port along the material guide pipe, and an air pipe communicated with the air nozzle is fixed downwards along the outer wall of the feeding hopper and the outer wall of the material guide pipe. According to the anti-splashing device for feeding of the reaction kettle, the material guide pipe extends into the reaction kettle towards the lower part of the center of the reaction kettle, so that materials can slowly enter the reaction kettle downwards along a set guide path during feeding, and the bottom of the kettle or the side wall is prevented from being impacted. In the material feeding process, inert gas with the proper flow speed is injected into the bent part of the material guide pipe through the gas pipe, the boosting effect and the pressing effect are achieved, the materials are prevented from being accumulated on the bent part, and splashing and flying after discharging can be reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to a reaction kettle feeding technology, in particular to a reaction kettle feeding splash-proof device. BACKGROUND

[0002] In the production process of chemical industry, pharmaceutical industry, food processing industry and other industries, it is often necessary to put powdery, granular or liquid materials into a reaction kettle, a mixing tank or other containers.

[0003] In the existing feeding, due to the characteristics of the material itself or improper feeding method, when the material is vertically fed into the reaction kettle, it often directly falls and impacts the kettle bottom or collides with the side wall of the reaction kettle, resulting in splash of the material during feeding, which not only causes waste of the material, but also may cause harm to the operator, pollute the working environment, and even cause safety accidents. CONTENT OF THE UTILITY MODEL

[0004] The present application provides a reaction kettle feeding splash-proof device to solve the problem that the material will impact the kettle bottom or collide with the side wall to produce splash during the existing reaction kettle feeding.

[0005] The present application provides a reaction kettle feeding splash-proof device, which comprises a feeding hopper, a material guiding pipe is communicated with the lower end of the feeding hopper, a bending part is arranged at the material outlet of the lower end of the material guiding pipe, the material guiding pipe is used to extend into the reaction kettle to guide the material to be fed along the set path of the pipe, the bending part is provided with an air nozzle for boosting and pressing the material towards the material outlet along the material guiding pipe, and a gas pipe communicated with the air nozzle is fixed downward along the outer wall of the feeding hopper and the material guiding pipe.

[0006] Optionally, at least one layer of buffer device for absorbing the impact force of the material falling is arranged in the material guiding pipe.

[0007] Optionally, the buffer device is in sliding connection with the vertical section of the material guiding pipe, a top plate with an opening on one side is fixed to the upper end of the feeding hopper, a vertical rod in sliding connection with the top plate is vertically inserted into the top plate, the lower end of the vertical rod is fixed with the buffer device, the upper end of the vertical rod is fixed with a pressing plate, and a spring is fixed between the pressing plate and the top plate.

[0008] Optionally, an adjusting valve for adjusting the air flow is arranged at the upper end of the gas pipe.

[0009] Optionally, the bending part of the material guiding pipe is made of flexible material with smooth inner wall, a shaped hose is fixedly sleeved on the outer wall of the bending part of the material guiding pipe, and the gas pipe is a hose.

[0010] The reaction kettle feeding anti-splashing device provided by the application is characterized in that the material guide pipe is extended into the reaction kettle and is directed to below the center of the reaction kettle, the material is first added into the feeding hopper when the material is added into the reaction kettle, the material is slowly added into the reaction kettle along the set guide path through the buffering of the material guide pipe, and the direct falling impact on the kettle bottom or the reverse splashing of the collision with the side wall is avoided.

[0011] During the process of adding the material, the inert gas with appropriate flow rate is injected into the bent part of the material guide pipe through the air pipe, the inert gas can boost the material in the bent part of the material guide pipe, the material falling from the discharge port is pressed downward, the material accumulation in the bent part is avoided, and the splashing and flying after the material is discharged is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0013] Figure 1 The front view of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure.

[0014] Figure 2 The top view of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure. Figure 1

[0015] Figure 3 The sectional view of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure. Figure 1

[0016] Figure 4 The schematic diagram of the shaped hose of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure.

[0017] Figure 5 The top view of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure. Figure 4

[0018] Figure 6 The sectional view of the reaction kettle feeding anti-splashing device provided by an embodiment of the present application is shown in the figure. Figure 4

[0019] Explanation of reference signs:

[0020] Feeding hopper 1, material guide pipe 2, buffering device 3, air pipe 4, air nozzle 5, adjusting valve 6, top plate 7, vertical rod 8, pressing plate 9, spring 10, shaped hose 11. DETAILED DESCRIPTION ​​​​

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application are described clearly and completely below. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are also within the scope of protection of this application.

[0022] like Figures 1-3 As shown, one embodiment of this application provides a reaction vessel feeding anti-splash device, including a feeding hopper 1. The lower end of the feeding hopper 1 is connected to a material guide pipe 2. The material guide pipe 2 has a bend at the discharge port at its lower end. The material guide pipe 2 is used to extend into the reaction vessel to guide the material to be fed along the path set in the pipe. An air nozzle 5 is installed on the bend to push and press the material along the material guide pipe 2 toward the discharge port. An air pipe 4 connected to the air nozzle 5 is fixed downward along the outer wall of the feeding hopper 1 and the material guide pipe 2.

[0023] In use, the material guide pipe 2 is inserted into the reactor. Material is added to the feeding hopper 1 and then flows along the side wall of the feeding hopper 1 into the material guide pipe 2. The material slowly enters the reactor along the path guided by the material guide pipe 2, avoiding direct impact on the bottom or side walls and preventing splashing. The upper end of the gas pipe 4 is connected to a gas cylinder or gas pump. Simultaneously with material addition, inert gas at an appropriate flow rate is injected through the gas pipe 4 via the gas nozzle 5 into the bend at the lower end of the material guide pipe 2. The airflow formed by the inert gas propels the material at the outlet and presses the material discharged from the outlet of the material guide pipe 2 towards the bottom of the reactor, preventing it from flying or splashing.

[0024] In this embodiment, when the material guide pipe 2 extends into the reactor, it faces downwards towards the center of the reactor. When the material is added to the reactor, it is first added into the feeding hopper 1. The buffering effect of the material guide pipe 2 allows the material to slowly enter the reactor along the set guide path, avoiding direct impact on the bottom of the reactor or splashing backwards from the side wall. During the material addition process, an inert gas with an appropriate flow rate is injected into the bend of the material guide pipe 2 through the gas pipe 4. This helps to propel the material in the bend of the material guide pipe 2 and press down the material falling from the outlet, preventing the material from accumulating in the bend and reducing splashing after discharge.

[0025] In one possible implementation, at least one buffer device 3 is installed inside the material guide tube 2 to absorb the impact force when the material falls.

[0026] The buffer device 3 is a mesh structure, porous material or elastic material, which is adapted to the physical properties of the material such as density, hardness, particle size, etc., to absorb the impact force when different materials such as powder, granules or liquid fall.

[0027] As Figures 4-6 shown in a possible implementation, the buffering device 3 is in sliding connection with the vertical section of the material guiding pipe 2, the upper end of the feeding hopper 1 is fixed with a top plate 7 with an opening on one side, the vertical pole 8 is vertically inserted into the top plate 7 and in sliding connection with the top plate 7, the lower end of the vertical pole 8 is fixed with the buffering device 3, and the upper end is fixed with the pressing plate 9, and the spring 10 is fixed between the pressing plate 9 and the top plate 7.

[0028] Pressing the pressing plate 9 can drive the buffering device 3 downward through the vertical pole 8, and after being released, the spring can drive the pressing plate 9 upward, move the buffering device 3 up and down along the vertical section of the material guiding pipe 2 and generate vibration, which is used for dredging and shaking off residual materials.

[0029] In a possible implementation, the upper end of the air pipe 4 is provided with an adjusting valve 6 for adjusting the air flow.

[0030] The flow and flow rate of the inert gas in the air pipe 4 can be controlled by twisting the knob of the adjusting valve 6.

[0031] As Figure 4 shown in a possible implementation, the bending part of the material guiding pipe 2 is made of flexible material with smooth inner wall, the outer wall of the bending part of the material guiding pipe 2 is sleeved and fixed with the shaped hose 11, and the air pipe 4 is a hose.

[0032] The smooth inner wall of the bending part of the material guiding pipe 2 can make the material fall and discharge smoothly, the flexible material can be bent along any path according to the needs of guiding the material, and the bending part can be shaped by sleeving and fixing the shaped hose 11, which is convenient to use.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that; it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A feeding anti-splashing device for a reaction kettle, comprising a feeding hopper (1), a material guiding pipe (2) being communicated with the lower end of the feeding hopper (1), characterized in that: The material guiding pipe (2) has a bending part at the outlet of the lower end, the material guiding pipe (2) is used to extend into the reaction kettle to guide the material to be added along the set path of the pipe, the bending part is provided with an air nozzle (5) for boosting and pressing the material along the material guiding pipe (2) towards the outlet, and a gas pipe (4) in communication with the air nozzle (5) is fixed downward along the outer wall of the feeding hopper (1) and the material guiding pipe (2).

2. The reaction vessel feed anti-splashing device of claim 1, wherein: At least one layer of buffer device (3) is installed in the material guiding pipe (2) for absorbing the impact force when the material falls.

3. The reaction vessel feed anti-splashing device of claim 2, wherein: The buffer device (3) is in sliding connection with the vertical section of the material guiding pipe (2), the upper end of the feeding hopper (1) is fixed with a top plate (7) having an opening on one side, the vertical rod (8) is vertically inserted into the top plate (7) and is in sliding connection with the top plate (7), the lower end of the vertical rod (8) is fixed with the buffer device (3), and the upper end is fixed with a pressing plate (9), and the spring (10) is fixed between the pressing plate (9) and the top plate (7).

4. The reaction vessel feed anti-splashing device of claim 1, wherein: The upper end of the gas pipe (4) is provided with an adjusting valve (6) for adjusting the air flow.

5. The reactor charge anti-splash device of any of claims 1-4, wherein: The bending part of the material guiding pipe (2) is made of flexible material with smooth inner wall, the outer wall of the bending part of the material guiding pipe (2) is sleeved and fixed with a shaped hose (11), and the gas pipe (4) is a hose.

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