Composite peptizer low-temperature efficient synthesis energy-saving equipment
By using a dual stirring rod design and scraper combination, the problems of uneven stirring and high energy consumption in composite plasticizer synthesis equipment have been solved, achieving low-temperature, high-efficiency, and energy-saving plasticizer synthesis.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGXI RUBRUI NEW MATERIALS CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-10
AI Technical Summary
Existing composite plasticizer synthesis equipment suffers from problems such as uneven mixing, high energy consumption, and difficulty in cleaning residues on the inner wall.
It adopts a dual stirring rod design, which realizes multiple rotations under the same driving source through the transmission component. Combined with the scraper to remove the inner wall, it is equipped with a heating jacket and temperature controller to achieve low-temperature and high-efficiency synthesis.
It improves the uniformity of mixing, reduces energy consumption, and effectively prevents raw materials from sticking to the drum wall, ensuring clean unloading.
Smart Images
Figure CN224100712U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of plasticizing agent processing, specifically a kind of composite plasticizing agent low-temperature high-efficiency synthesis energy-saving equipment. BACKGROUND
[0002] Rubber plasticizing agent SJ-103 is a kind of chemical plasticizing agent of sulfenamide, suitable for the plastication of natural rubber and synthetic rubber.Using this plasticizing agent can improve the plasticity and plastication efficiency of rubber plastication, shorten the plastication time by about one third, save energy and improve labor productivity.It is a kind of ideal high-efficiency energy-saving rubber processing aid.
[0003] The existing composite plasticizing agent adopts stirring rod for stirring processing when synthesizing, but the traditional stirring mode adopts single stirring rod for stirring, and the mixing effect is poor and not uniform during stirring, part adopts double stirring setting, but needs to use double motor for driving, causes the waste of energy, and at the same time, ordinary stirring rod cannot contact inner wall during stirring, causes that the inner wall of stirring barrel cannot be scraped, and after long-time accumulation, the raw material residues attached to the inner wall of barrel body, so that the raw material residues attached to the inner wall of barrel body cannot be cleaned up during unloading.
[0004] Therefore, a kind of composite plasticizing agent low-temperature high-efficiency synthesis energy-saving equipment is provided. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the utility model provides a kind of composite plasticizing agent low-temperature high-efficiency synthesis energy-saving equipment.
[0006] The technical scheme adopted by the utility model to solve its technical problems is: a kind of composite plasticizing agent low-temperature high-efficiency synthesis energy-saving equipment, including plasticizing agent synthesis cylinder;The plasticizing agent synthesis cylinder outside is fixedly connected with frame;The frame bottom is rotatably connected with the shaft;
[0007] It is characterized by further comprising:
[0008] The stirring assembly comprises a stirring rod; the stirring rod is fixedly arranged with the rotating shaft; the frame bottom is provided with a gear ring; one side of the gear ring is provided with a transmission assembly; the bottom of the gear ring is fixedly connected with two vertical plates; one side of each of the two vertical plates is fixedly connected with a scraper; one side of each of the two vertical plates close to the first stirring rod is fixedly connected with a plurality of second stirring rods; each of the plurality of first stirring rods and second stirring rods is arranged obliquely; one side of each of the two scrapers is attached to and slidably connected with the inner side of the plasticizer synthesis cylinder; the bottom of the plasticizer synthesis cylinder is fixedly connected with a plurality of supporting blocks; a plurality of supporting blocks are externally sleeved with a telescopic shell which is slidably connected; a plurality of supporting plates are fixedly connected to the bottom wall of the telescopic shell; an adjusting assembly is arranged between the supporting blocks and the telescopic shell; a heating jacket is fixedly connected to the outer side of the plasticizer synthesis cylinder; a temperature controller is fixedly installed on the outer side of the heating jacket; a heating pipe is fixedly installed on the inner side of the heating jacket; the temperature controller is electrically connected to the heating pipe through wires; one side of the heating pipe is fixedly connected with a heat conduction plate.
[0009] Preferably, the transmission assembly comprises a first gear; the first gear is fixedly connected to the outer side of the rotating shaft; the inner bottom of the frame is rotatably connected with a second gear and a third gear; the second gear and the third gear are meshingly connected; the second gear is meshingly connected with the first gear; the third gear is meshingly connected with the gear ring; through the meshing transmission between the first gear, the second gear and the third gear, the effect of multiple rotations can be realized under the action of the same driving source, and the energy-saving effect is achieved.
[0010] Preferably, an annular groove is formed in the top of the plasticizer synthesis cylinder; two vertical rods are slidably embedded in the annular groove; the top of each of the two vertical rods is fixedly connected with the bottom of the gear ring; the vertical rods are arranged to slide in the annular groove, thereby improving the rotation stability of the gear ring.
[0011] Preferably, a self-locking motor is fixedly connected to the top of the frame; the output end of the self-locking motor is fixedly connected with the top of the rotating shaft through the frame; the self-locking motor can provide power for the rotating shaft.
[0012] Preferably, the adjusting assembly comprises a plurality of positioning openings; the plurality of positioning openings are arranged on one side of the supporting block; a plug rod is slidably connected through the inside of the telescopic shell; one end of the plug rod is installed into one of the positioning openings; a handle is fixedly connected to one end of the plug rod; a spring is installed outside the plug rod; the plug rod is installed into the positioning opening under the action of the spring, thereby facilitating the fixation of the adjusted telescopic shell and making the use more convenient.
[0013] Preferably, the spring is fixedly connected to one side of the telescopic shell and one side of the handle at both ends.
[0014] Preferably, the support block is provided with a sliding groove on both sides; the sliding block is slidably connected in the sliding groove; and the sliding block is fixedly connected to the inner side of the telescopic shell.
[0015] The utility model has the advantages of the following:
[0016] 1. The composite plasticizer low-temperature efficient synthesis energy-saving equipment, through the setting of the adjusting transmission assembly, the double stirring shafts can be conveniently used for stirring, the two directions can be simultaneously stirred during the stirring process, the effect of composite plasticizer synthesis stirring is further improved, the problem of uneven stirring caused by single stirring shaft is avoided, the effect of composite plasticizer synthesis is greatly improved, and the single driving source is used for driving, so that the energy-saving effect is achieved.
[0017] 2. The composite plasticizer low-temperature efficient synthesis energy-saving equipment, through the setting of the scraper, the scraper can be rotated during the stirring process, so that the scraper is scraped on the inner wall of the plasticizer synthesis cylinder, the raw materials are effectively prevented from adhering to the inner wall of the cylinder body, and the effect of cleaner unloading is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0018] The utility model will be further described in connection with the drawings.
[0019] Figure 1 is the internal structure schematic view in the utility model;
[0020] Figure 2 is the perspective view in the utility model;
[0021] Figure 3 is the adjusting assembly structure schematic view in the utility model;
[0022] Figure 4 is the heating jacket and temperature control device structure schematic view in the utility model;
[0023] Figure 5 is Figure 2 is the enlarged view of A in the utility model;
[0024] Figure 6 is the internal structure schematic view of the heating jacket in the utility model.
[0025] In the diagram: 1. Transmission assembly; 2. Second stirring rod; 3. Vertical plate; 4. Scraper; 5. Frame; 6. Third gear; 7. Second gear; 8. First gear; 9. Gear ring; 10. Rotating shaft; 11. First stirring rod; 12. Plasticizer synthesis cylinder; 13. Adjustment assembly; 131. Slide groove; 132. Positioning port; 133. Insert rod; 134. Telescopic shell; 135. Support plate; 136. Spring; 137. Handle; 138. Slider; 139. Support block; 14. Heating jacket; 15. Self-locking motor; 16. Temperature controller; 17. Vertical rod; 18. Annular groove; 19. Heat-conducting plate; 20. Heating tube. Detailed Implementation
[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0027] like Figures 1 to 6 As shown in the figure, a composite plasticizer low-temperature high-efficiency energy-saving synthesis device according to an embodiment of the present invention includes a plasticizer synthesis cylinder 12; a frame 5 is fixedly connected to the outside of the plasticizer synthesis cylinder 12; and a rotating shaft 10 is rotatably connected to the bottom of the frame 5.
[0028] Its characteristic is that it further includes:
[0029] A stirring assembly includes a stirring rod 11, which is fixedly connected to a rotating shaft 10. The first stirring rod 11 can be rotated by rotating the rotating shaft 10. A toothed ring 9 is provided at the bottom of the frame 5. A transmission assembly 1 is provided on one side of the toothed ring 9. Two vertical plates 3 are fixedly connected to the bottom of the toothed ring 9. Scrapers 4 are fixedly connected to one side of each of the two vertical plates 3. The scrapers 4 can be rotated by rotating the vertical plates 3, facilitating scraping the inner wall of the plasticizer synthesis cylinder 12. Multiple second stirring rods 2 are fixedly connected to the side of the two vertical plates 3 near the first stirring rod 11. The multiple first stirring rods 11 and second stirring rods 2 are inclined. The rotation of the vertical plates 3 facilitates the rotation of the second stirring rods 2. One side of each scraper 4 is connected to the plasticizer synthesis cylinder 12. The inner side of the forming cylinder 12 is fitted and slidably connected; multiple support blocks 139 are fixedly connected to the bottom of the plasticizer forming cylinder 12; telescopic shells 134 are slidably connected to the outside of the multiple support blocks 139; support plates 135 are fixedly connected to the bottom walls of the multiple telescopic shells 134; an adjustment component 13 is provided between the support blocks 139 and the telescopic shells 134; a heating jacket 14 is fixedly connected to the outside of the plasticizer forming cylinder 12; a temperature controller 16 is fixedly installed on the outside of the heating jacket 14; a heating tube 20 is fixedly installed inside the heating jacket 14; the temperature controller 16 is electrically connected to the heating tube 20 through wires; a heat-conducting plate 19 is fixedly connected to one side of the heating tube 20. The temperature of the heating tube 20 can be controlled by the temperature controller 16 and transferred by the heat-conducting plate 19 to achieve the function of low temperature control.
[0030] As shown in Figure 2 and Figure 3 , the adjusting assembly 13 comprises a plurality of positioning ports 132; the plurality of positioning ports 132 are arranged on one side of the supporting block 139; the telescopic shell 134 is internally and slidingly connected with the insertion rod 133; one end of the insertion rod 133 is mounted into one of the positioning ports 132; one end of the insertion rod 133 is fixedly connected with the handle 137; the insertion rod 133 is externally and mounted with the spring 136; the insertion rod 133 is mounted into the positioning port 132 under the action of the spring 136, so as to fix the telescopic shell 134 after adjustment, which is more convenient to use; the spring 136 is fixedly connected with one side of the telescopic shell 134 and one side of the handle 137; the supporting block 139 is provided with the sliding groove 131 on both sides; the sliding groove 131 is slidingly connected with the sliding block 138; one side of the sliding block 138 is fixedly connected with the inner side of the telescopic shell 134; the sliding block 138 is arranged to slide in the sliding groove 131, so as to keep the telescopic shell 134 stable when moving outside the supporting block 139.
[0031] As shown in Figure 1 , the transmission assembly 1 comprises the first gear 8; the first gear 8 is fixedly connected outside the rotating shaft 10; the frame 5 is rotatably connected with the second gear 7 and the third gear 6 on the inner bottom; the second gear 7 and the third gear 6 are in meshing connection; the second gear 7 and the first gear 8 are in meshing connection; the third gear 6 and the gear ring 9 are in meshing connection; the transmission assembly 1 is arranged to realize multiple rotation under the action of the same driving source through the meshing transmission between the first gear 8, the second gear 7 and the third gear 6, which has the effect of energy saving.
[0032] As shown in Figure 2 and Figure 5 , the plasticizer synthesis cylinder 12 is provided with the annular groove 18 on the top; the annular groove 18 is internally and slidingly connected with the two vertical rods 17; the two vertical rods 17 are fixedly connected with the bottom of the gear ring 9; the vertical rod 17 is arranged to slide in the annular groove 18, so as to improve the rotation stability of the gear ring 9; the frame 5 is fixedly connected with the self-locking motor 15 on the top; the output end of the self-locking motor 15 is fixedly connected with the rotating shaft 10 on the top through the frame 5; the self-locking motor 15 is arranged to provide power for the rotating shaft 10.
[0033] Working principle: first, the composite plasticizer raw materials are added to the inside of the plasticizer synthesis cylinder 12, and the self-locking motor 15 is opened, the self-locking motor 15 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the first stirring rod 11 to rotate after rotating, and the first gear 8 is driven to rotate after rotating, the second gear 7 is driven to rotate after rotating, the third gear 6 is driven to rotate after meshing transmission, the third gear 6 is rotated to realize the rotation of the gear ring 9, the vertical plate 3 drives the second stirring rod 2 to rotate under the rotation of the gear ring 9, the vertical rod 17 can ensure that the gear ring 9 rotates more stably when rotating in the annular groove 18, the first stirring rod 11 and the second stirring rod 2 rotate in opposite directions, which can improve the uniformity of the composite plasticizer stirring, the inner wall of the plasticizer synthesis cylinder 12 can be scraped during the rotation of the vertical plate 3, which can effectively prevent the raw materials from adhering to the inner wall of the barrel, has the effect of more clean unloading, and can save energy by driving the self-locking motor 15 alone, reduces multiple driving sources, and can control the temperature of the heating pipe 20 through the temperature controller 16 during work, so that the heat transfer plate 19 can achieve the effect of low temperature and high effect during heat transfer, when placed on uneven ground, the sliding block 138 slides in the sliding groove 131, the telescopic shell 134 moves outside the supporting block 139, the handle 137 pulls the plug rod 133 to stretch the spring 136, and the plug rod 133 is driven to be installed in the inside of the positioning port 132 under the action of the spring 136, so as to fix the telescopic shell 134 after adjustment, and ensure that it can be placed stably on uneven ground, and is more convenient to use.
[0034] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A composite plasticizer low-temperature high-efficiency synthesis energy-saving equipment, comprising a plasticizer synthesis cylinder (12); characterized in that: The plasticizer synthesis cylinder (12) is fixedly connected with a frame (5) outside; the bottom of the frame (5) is rotatably connected with a rotating shaft (10); It is characterized in that further comprising: The stirring assembly comprises a stirring rod (11); the stirring rod (11) is fixedly arranged with the rotating shaft (10); the bottom of the frame (5) is provided with a gear ring (9); one side of the gear ring (9) is provided with a transmission assembly (1); the bottom of the gear ring (9) is fixedly connected with two vertical plates (3); one side of each of the two vertical plates (3) is fixedly connected with a scraper (4); one side of each of the two vertical plates (3) close to the first stirring rod (11) is fixedly connected with a plurality of second stirring rods (2); each of the plurality of first stirring rods (11) and second stirring rods (2) is arranged obliquely; one side of each of the two scrapers (4) is attached to and slidably connected with the inside of the plasticizer synthesis cylinder (12); the bottom of the plasticizer synthesis cylinder (12) is fixedly connected with a plurality of supporting blocks (139); the outside of each of the plurality of supporting blocks (139) is sleeved with a telescopic shell (134) in a sliding manner; the bottom wall of each of the plurality of telescopic shells (134) is fixedly connected with a supporting plate (135); an adjusting assembly (13) is arranged between the supporting block (139) and the telescopic shell (134); the outside of the plasticizer synthesis cylinder (12) is sleeved and fixedly connected with a heating jacket (14); the outside of the heating jacket (14) is fixedly installed with a temperature controller (16); the inside of the heating jacket (14) is fixedly installed with a heating pipe (20); the temperature controller (16) is electrically connected with the heating pipe (20) through wires; one side of the heating pipe (20) is fixedly connected with a heat conduction plate (19).
2. The low-temperature and high-efficiency energy-saving equipment for synthesizing a complex plasticizer according to claim 1, characterized in that: The transmission assembly (1) comprises a first gear (8); the first gear (8) is fixedly sleeved on the outside of the rotating shaft (10); the inner bottom of the frame (5) is rotatably connected with a second gear (7) and a third gear (6); the second gear (7) and the third gear (6) are meshingly connected; the second gear (7) and the first gear (8) are meshingly connected; the third gear (6) and the gear ring (9) are meshingly connected.
3. The low-temperature and high-efficiency energy-saving device for synthesizing a complex plasticizer according to claim 1, characterized in that: The top of the plasticizer synthesis cylinder (12) is provided with an annular groove (18); two vertical rods (17) are embedded and slidably connected inside the annular groove (18); the top of each of the two vertical rods (17) is fixedly connected with the bottom of the gear ring (9).
4. The low-temperature and high-efficiency energy-saving device for synthesizing a complex plasticizer according to claim 1, characterized in that: The top of the frame (5) is fixedly connected with a self-locking motor (15); the output end of the self-locking motor (15) penetrates through the frame (5) and is fixedly connected with the top of the rotating shaft (10).
5. The energy-saving device for synthesizing complex plasticizers at low temperature and high efficiency according to claim 4, characterized in that: The adjusting assembly (13) comprises a plurality of positioning openings (132); each of the plurality of positioning openings (132) is arranged on one side of the supporting block (139); a plug rod (133) penetrates and is slidably connected inside the telescopic shell (134); one end of the plug rod (133) is installed inside one of the positioning openings (132); one end of the plug rod (133) is fixedly connected with a handle (137); the outside of the plug rod (133) is sleeved and installed with a spring (136).
6. The energy-saving device for synthesizing complex plasticizers at low temperature and high efficiency according to claim 5, characterized in that: The spring (136) is fixedly connected with one side of the telescopic shell (134) and one side of the handle (137) respectively.
7. The low-temperature and high-efficiency energy-saving device for synthesizing a complex plasticizer according to claim 1, characterized in that: Both sides of the supporting block (139) are provided with sliding grooves (131); the sliding grooves (131) are internally and slidably connected with sliding blocks (138); one side of the sliding blocks (138) is fixedly connected with the inner side of the telescopic shell (134).