Automatic detection device for flaws of plastic products

By designing an automated defect detection device for plastic products, and utilizing a combination of adjustment components and cameras, the problem of errors in traditional manual inspection has been solved. This enables automated inspection from multiple angles and heights, improving both inspection accuracy and efficiency.

CN224101261UActive Publication Date: 2026-04-10重庆博诗电子有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
重庆博诗电子有限公司
Filing Date
2025-02-20
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional plastic product testing equipment relies on manual inspection, which is prone to errors and cannot meet the increasingly refined quality standards required.

Method used

An automated detection device for defects in plastic products was designed. By adjusting the combination of components and cameras, it can detect plastic products from multiple angles and heights, and use a cylinder to drive a push plate to automatically screen out defective products.

Benefits of technology

It enables automated and precise defect detection of plastic products, reduces human error, and improves detection efficiency and quality control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of plastic products, in particular to an automatic detection device for flaws of plastic products, which comprises a detection device main body, and an adjusting component is arranged on the detection device main body. According to the automatic detection device for the flaws of the plastic products, the plastic products are detected at different angles by controlling the deflection angles of the adjusting column and the mounting shell, and the connecting plate is controlled to slide up and down on the sliding rail by controlling the extension and retraction of the first air cylinder, so that the flaws of the plastic products at different heights are detected; and when the camera detects that the plastic products have flaws, the second air cylinder pushes the plastic products with the flaws out of the conveying belt through the push plate.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to plastic product related technical field, especially a kind of plastic product flaw automated detection device. BACKGROUND

[0002] Plastic products are the general term of life, industrial and other products processed by using plastic as main raw material. Including all processes of products such as injection molding, blistering, etc. with plastic as raw material, plastic is a kind of synthetic high polymer material with plasticity, which forms the three major synthetic materials indispensable in daily life with synthetic rubber and synthetic fiber. Specifically, plastic is a material that can be molded into a certain shape under certain temperature and pressure conditions by using natural or synthetic resin as main component and adding various additives, and keeping shape unchanged at normal temperature, and in order to ensure the qualified rate of plastic product production, flaw detection is often needed.

[0003] The detection device on the market has the following problems when in use: the traditional detection device in application often adopts manual detection in use, and manual detection has error, so it cannot meet the demand of increasingly fine quality standards. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at at least one of the technical problems in the above-mentioned technology to some extent.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of plastic product flaw automated detection device, including detection device main part, adjusting assembly is provided on the detection device main part;

[0006] The adjusting assembly includes slide rail, sliding table, connecting plate, first air cylinder, mounting seat, mounting shell, mounting hole, fixed hole, adjusting column and second mounting block, the inner wall of the support is installed with slide rail, the slide rail is installed with sliding table, the outer wall of the sliding table is installed with connecting plate, the detection device main part is installed with first air cylinder, the mounting seat is fixed on the connecting plate, the outer wall of the mounting column is slidably connected with mounting shell, the mounting hole is formed in the mounting shell, the fixed hole is formed in the outer wall of the mounting shell, the inner part of the mounting hole is respectively installed with corresponding mounting column, and the inner part of the fixed hole is respectively installed with corresponding adjusting column, one end of the adjusting column is fixed with second mounting block.

[0007] Preferably, the detection device main part includes conveyor belt, first mounting block, support, mounting plate, mounting column and camera, the outer part of the conveyor belt is installed with first mounting block, the first mounting block is installed with support, the inner part of the support is installed with mounting plate, the bottom wall of the mounting plate is installed with mounting column, the outer wall of the first mounting block is provided with camera.

[0008] Preferably, the support includes a support frame, a mounting frame, a fixing frame and a connecting frame, the first mounting block is provided with the support frame, the support frame is provided with the mounting frame, the mounting frame is provided with the fixing frame, and the fixing frame is provided with the connecting frame.

[0009] Preferably, the detection device body is provided with a screening assembly, the screening assembly includes a fixed shell, a mounting groove, a limiting hole, a second cylinder, a limiting rod and a push plate, the first mounting block is provided with the fixed shell, the fixed shell is provided with the mounting groove, the inside of the mounting groove is provided with the limiting hole, the inside of the mounting groove is provided with the second cylinder, the inside of the limiting hole is provided with the limiting rod, and the output end of the second cylinder is connected with the push plate.

[0010] Preferably, the inner wall size of the mounting hole matches the outer wall size of the mounting column, and the inner wall size of the fixing hole matches the outer wall size of the adjusting column.

[0011] Preferably, the output end of the first cylinder is connected with a mounting seat in penetration, and the slide rail is provided with a plurality of groups.

[0012] Preferably, the inner wall size of the limiting hole matches the outer wall size of the limiting rod, and the limiting rods are symmetrically arranged on the outer wall of the push plate.

[0013] Compared with the prior art, the plastic product flaw automatic detection device has the advantages that: the deflection angle of the adjusting column and the mounting shell is controlled, so that the plastic product is detected at different angles; the connecting plate is controlled to slide up and down on the slide rail through the extension of the first cylinder, so that the plastic product of different heights is detected for flaws; when the camera detects that the plastic product has a flaw, the second cylinder pushes the plastic product with a flaw out of the conveying belt through the push plate. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole appearance structure schematic view of the utility model;

[0015] Figure 2 It is a support structure schematic view of the utility model;

[0016] Figure 3 It is a slide rail and slide table cooperation structure schematic view of the utility model;

[0017] Figure 4 It is a mounting shell and second mounting block cooperation structure schematic view of the utility model;

[0018] Figure 5 It is a screening assembly structure schematic view of the utility model.

[0019] In the figure: 1, detection device main body; 11, conveying belt; 12, first mounting block; 13, support; 131, support frame; 132, mounting frame; 133, fixed frame; 134, connecting frame; 14, mounting plate; 15, mounting column; 16, camera; 2, adjusting assembly; 21, slide rail; 22, slide table; 23, connecting plate; 24, first air cylinder; 25, mounting seat; 26, mounting shell; 27, mounting hole; 28, fixed hole; 29, adjusting column; 210, second mounting block; 3, screening assembly; 31, fixed shell; 32, mounting groove; 33, limiting hole; 34, second air cylinder; 35, limiting rod; 36, push plate; DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figure 1 -5, the utility model provides a technical scheme: a kind of plastics product flaw automated detection device, including detection device main body 1, detection device main body 1 is provided with adjusting assembly 2;

[0022] The adjusting assembly 2 comprises a sliding rail 21, a sliding table 22, a connecting plate 23, a first air cylinder 24, a mounting seat 25, a mounting shell 26, a mounting hole 27, a fixing hole 28, an adjusting column 29 and a second mounting block 210, the inner wall of the support 13 is provided with the sliding rail 21, the sliding rail 21 is provided with the sliding table 22, the outer wall of the sliding table 22 is provided with the connecting plate 23, the first air cylinder 24 is mounted on the detection device body 1, the mounting seat 25 is fixed on the connecting plate 23, the outer wall of the mounting column 15 is slidably connected with the mounting shell 26, the mounting hole 27 is formed in the mounting shell 26, the fixing hole 28 is formed in the outer wall of the mounting shell 26, the corresponding mounting column 15 is mounted in the mounting hole 27, and the corresponding adjusting column 29 is mounted in the fixing hole 28, one end of the adjusting column 29 is fixedly connected with the second mounting block 210, and the adjusting column 29 and the second mounting block 210 are arranged.

[0023] Further, the detection device body 1 comprises a conveying belt 11, a first mounting block 12, a support 13, a mounting plate 14, a mounting column 15 and a camera 16, the outer portion of the conveying belt 11 is provided with the first mounting block 12, the first mounting block 12 is provided with the support 13, the inner portion of the support 13 is provided with the mounting plate 14, the bottom wall of the mounting plate 14 is provided with the mounting column 15, and the outer wall of the first mounting block 12 is provided with the camera 16.

[0024] Further, the support frame 13 comprises a support frame 131, a mounting frame 132, a fixing frame 133 and a connecting frame 134, the support frame 131 is installed on the first mounting block 12, the mounting frame 132 is installed on the support frame 131, the fixing frame 133 is installed on the mounting frame 132, and the connecting frame 134 is arranged on the fixing frame 133. Through the arrangement of the support frame 131, the mounting frame 132, the fixing frame 133 and the connecting frame 134, in use, the slide rail 21 is installed on the inner wall of the fixing frame 133, and when the first cylinder 24 drives the mounting plate 14 to slide up and down on the slide rail 21 through the connecting plate 23, the connecting frame 134 and the mounting frame 132 at both ends of the slide rail 21 limit the sliding of the mounting plate 14 on the slide rail 21, so as to prevent the mounting plate 14 from sliding off the slide rail 21.

[0025] Further, the detection device body 1 is provided with a screening assembly 3, and the screening assembly 3 comprises a fixed shell 31, a mounting groove 32, a limiting hole 33, a second cylinder 34, a limiting rod 35 and a push plate 36. The fixed shell 31 is arranged on the first mounting block 12, the mounting groove 32 is formed in the fixed shell 31, the limiting hole 33 is arranged in the mounting groove 32, the second cylinder 34 is arranged in the mounting groove 32, the limiting rod 35 is arranged in the limiting hole 33, and the push plate 36 is connected to the output end of the second cylinder 34. Through the arrangement of the fixed shell 31, the mounting groove 32, the limiting hole 33, the second cylinder 34, the limiting rod 35 and the push plate 36, in use, when the camera 16 detects that the plastic product has a defect, the second cylinder 34 pushes the plastic product with defects out of the conveyor belt 11 through the push plate 36.

[0026] Further, the inner wall size of the mounting hole 27 matches the outer wall size of the mounting column 15, and the inner wall size of the fixing hole 28 matches the outer wall size of the adjusting column 29. Through the arrangement of the mounting column 15, in use, the mounting column 15 can adjust the horizontal deflection angle of the camera 16, and the plastic product can be detected for defects at different angles when needed.

[0027] Further, the output end of the first cylinder 24 is connected with the mounting seat 25, and the slide rail 21 is provided in multiple groups. Through the arrangement of the first cylinder 24, in use, the connecting plate 23 is controlled to slide up and down on the slide rail 21 by controlling the extension of the first cylinder 24, so as to detect plastic products of different heights for defects.

[0028] Further, the inner wall size of the limiting hole 33 matches the outer wall size of the limiting rod 35, and the limiting rod 35 is symmetrically arranged on the outer wall of the push plate 36. Through the arrangement of the push plate 36, in use, the second cylinder 34 pushes the plastic product with defects out of the conveyor belt 11 through the push plate 36.

[0029] Working principle: in use, after the camera 16 is installed on the mounting plate 14 through the mounting column 15, the plastic products are transported through the conveying belt 11, when the plastic products pass through the camera 16, the camera 16 detects the defects of the plastic products, when the camera 16 needs to be installed, the mounting shell 26 is installed on the outer wall of the mounting column 15 through the mounting hole 27 and is fixed through bolts, the second mounting block 210 is inserted into the fixing hole 28 in the outer wall of the mounting shell 26 through the adjusting column 29 and is fixed through bolts, then the camera 16 is installed on the second mounting block 210, when the plastic products need to be detected, the deflection angle of the adjusting column 29 and the mounting shell 26 is controlled, so that the plastic products are detected at different angles, the connecting plate 23 is connected with the support 13 through the sliding rail 21 and the sliding table 22, then the first air cylinder 24 is installed on the detection device main body 1, the output end of the first air cylinder 24 penetrates the detection device main body 1 and is connected with the top end of the connecting plate 23 through the mounting seat 25, when the plastic products need to be detected, the first air cylinder 24 is controlled to stretch and retract, so that the connecting plate 23 slides up and down on the sliding rail 21, so that the plastic products of different heights are detected, when the camera 16 detects that the plastic products have defects, the second air cylinder 34 pushes the plastic products with defects out of the conveying belt 11 through the push plate 36.

[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for automated detection of defects in plastic articles, comprising a detection device body (1), characterized in that: The adjusting assembly (2) is arranged on the detection device body (1). The adjusting assembly (2) comprises a sliding rail (21), a sliding table (22), a connecting plate (23), a first air cylinder (24), a mounting seat (25), a mounting shell (26), a mounting hole (27), a fixing hole (28), an adjusting column (29) and a second mounting block (210), the inner wall of the support (13) is provided with the sliding rail (21), the sliding rail (21) is provided with the sliding table (22), the outer wall of the sliding table (22) is provided with the connecting plate (23), the detection device body (1) is provided with the first air cylinder (24), the connecting plate (23) is provided with the mounting seat (25), the outer wall of the mounting column (15) is slidably connected with the mounting shell (26), the mounting shell (26) is provided with the mounting hole (27), the outer wall of the mounting shell (26) is provided with the fixing hole (28), the inner wall of the mounting hole (27) is respectively provided with the corresponding mounting column (15), and the inner wall of the fixing hole (28) is respectively provided with the corresponding adjusting column (29), one end of the adjusting column (29) is provided with the second mounting block (210).

2. The automatic defect detection device for plastic products according to claim 1, characterized in that: The detection device body (1) comprises a conveyor belt (11), a first mounting block (12), a support (13), a mounting plate (14), a mounting column (15) and a camera (16), the outer wall of the conveyor belt (11) is provided with the first mounting block (12), the first mounting block (12) is provided with the support (13), the inner wall of the support (13) is provided with the mounting plate (14), the bottom wall of the mounting plate (14) is provided with the mounting column (15), and the outer wall of the first mounting block (12) is provided with the camera (16).

3. The apparatus according to claim 2, wherein: The support (13) comprises a supporting frame (131), a mounting frame (132), a fixing frame (133) and a connecting frame (134), the first mounting block (12) is provided with the supporting frame (131), the supporting frame (131) is provided with the mounting frame (132), the mounting frame (132) is provided with the fixing frame (133), and the fixing frame (133) is provided with the connecting frame (134).

4. The automatic defect detection device for plastic products according to claim 1, characterized in that: The detection device body (1) is provided with a screening assembly (3), and the screening assembly (3) comprises a fixing shell (31), a mounting groove (32), a limiting hole (33), a second air cylinder (34), a limiting rod (35) and a push plate (36), the first mounting block (12) is provided with the fixing shell (31), the fixing shell (31) is provided with the mounting groove (32), the inner wall of the mounting groove (32) is provided with the limiting hole (33), the inner wall of the mounting groove (32) is provided with the second air cylinder (34), the inner wall of the limiting hole (33) is provided with the limiting rod (35), and the output end of the second air cylinder (34) is connected with the push plate (36).

5. The automatic defect detection device for plastic products according to claim 1, characterized in that: The inner wall size of the mounting hole (27) matches the outer wall size of the mounting column (15), and the inner wall size of the fixing hole (28) matches the outer wall size of the adjusting column (29).

6. The automatic defect detection device for plastic products according to claim 1, characterized in that: The output end of the first cylinder (24) is connected with a mounting seat (25) through connection, and the slide rail (21) is provided with multiple groups.

7. The apparatus of claim 4, wherein: The inner wall size of the limiting hole (33) matches the outer wall size of the limiting rod (35), and the limiting rod (35) is symmetrically arranged on the outer wall of the push plate (36).