Automatic cleaning device for texturing alkali exhaust

By installing 360-degree rotating spray heads and hot water inlet pipes in the exhaust ducts of the flocking equipment, and controlling the spraying speed with a water pump, the problems of crystallization and blockage in the exhaust ducts and the dangers of manual cleaning are solved, achieving a safe and efficient automatic cleaning effect.

CN224101407UActive Publication Date: 2026-04-10捷造科技(宁波)有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
捷造科技(宁波)有限公司
Filing Date
2025-04-21
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing flocking equipment's exhaust ducts are prone to salt crystal formation, leading to blockages. Manual cleaning is dangerous and incomplete, while automatic cleaning devices have poor controllability and leave many residues.

Method used

Design an automatic cleaning device that includes an exhaust duct, a 360-degree rotating spray head, and a hot water inlet pipe. The spray speed is controlled by a water pump, and hot water is used to dissolve salt crystals. Waste liquid is discharged through the wastewater pipe, avoiding human contact with hazardous materials.

Benefits of technology

It achieves safe and thorough cleaning of exhaust ducts, reduces manpower waste, prevents crystallization blockage, and improves cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a texturing alkali air exhaust automatic cleaning device which comprises an air exhaust pipeline, a support is installed in the direction perpendicular to the length direction of the air exhaust pipeline, the support is in a T shape formed by intersection of a transverse part and a vertical part, the intersection position is located in the center of the air exhaust pipeline, a 360-degree rotating spraying head is arranged at the intersection position on the support, and the spraying head is connected with the transverse part and the vertical part. A hot water inlet pipe is arranged on the transverse portion, the rotary spraying head is connected with the hot water inlet pipe, and a waste water pipeline is connected to the bottom of the exhaust pipeline in the length direction. The exhaust pipeline cleaning device has the advantages that the structure is simple, manual contact with dangerous objects is eradicated, manpower wasted in pipeline cleaning is reduced, safety is high, water is discharged through the self-rotating spraying head, the inner wall of the whole exhaust pipeline can be evenly and thoroughly cleaned, and the situation that the exhaust pipeline is blocked by too much crystals, and the capacity of the exhaust pipeline is affected is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic technology field, concretely relates to a kind of automatic cleaning device of etching alkali exhaust. BACKGROUND

[0002] With the rise of new energy technology, etching equipment is emerging more and more, and many chemicals are needed in the production process. And the chemicals used for etching are dangerous goods, which are highly corrosive and toxic. If leakage occurs, it will cause safety accidents. Therefore, a good exhaust system must be provided in the production process. Strong base NaOH is used in etching. Under normal circumstances, it will not burn, but NaOH and related reaction products form salt crystals in the exhaust duct through exhaust. The crystals cause the exhaust to be not smooth, and the duct is easy to condense H2 flammable substances and O2 combustion-supporting gas. Because there are mixtures such as NAOH and Na2SiO3 in the exhaust duct, the crystals and liquid droplets in the suspended air will generate and accumulate static electricity during the flow process, and as the temperature in the duct increases, the static electricity ignites the explosive mixture when it reaches a certain value.

[0003] The prior art generally uses manual opening of the exhaust duct for cleaning. Because the crystals contain strong alkali, the diluted solution is highly corrosive and can cause irreversible harm to the human body. Therefore, manual cleaning has the disadvantages of incomplete inspection, incomplete cleaning, low efficiency and high risk. There are also some automatic cleaning devices, but the significant disadvantages are poor controllability, more residues and incomplete cleaning. SUMMARY

[0004] The utility model provides an automatic cleaning device for etching alkali exhaust, which solves the technical problems of the prior art.

[0005] According to one aspect of the utility model, an automatic cleaning device for etching alkali exhaust is provided, characterized in that it comprises an exhaust duct, a bracket is installed perpendicular to the length direction of the exhaust duct, the bracket is formed in the shape of a T by the intersection of a horizontal part and a vertical part, the intersection is located in the center of the exhaust duct, a 360-degree rotating spray head is provided at the intersection on the bracket, a hot water inlet pipe is provided on the horizontal part, the rotating spray head is connected to the hot water inlet pipe, and a wastewater pipe is connected to the bottom along the length direction of the exhaust duct.

[0006] Further, the 360-degree rotating spray head is connected to the hot water inlet pipe by screw connection or buckle connection.

[0007] Further, it further comprises a water pump, which is provided at the connection between the hot water inlet pipe and the exhaust duct, and the water pump is configured to control the spraying speed of the 360-degree rotating spray head.

[0008] Furthermore, the exhaust duct has several exhaust holes.

[0009] As can be seen from the technical solution provided by this utility model, the structure is simple, including: an exhaust duct; a bracket installed perpendicular to the length of the exhaust duct; the bracket is formed by the intersection of a horizontal and a vertical part to form a T-shape, with the intersection located at the center of the exhaust duct; a 360-degree rotating spray head is installed at the intersection on the bracket; a hot water inlet pipe is installed on the horizontal part; the rotating spray head is connected to the hot water inlet pipe; and a wastewater pipe is connected to the bottom along the length of the exhaust duct. This design eliminates manual contact with hazardous materials, reduces manpower waste in pipe cleaning, and has the advantage of high safety. The water output from the self-rotating spray head ensures that the entire inner wall of the exhaust duct is cleaned evenly and thoroughly, effectively preventing excessive crystallization that could clog the exhaust duct and affect its capacity.

[0010] The above description is merely an overview of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of the present invention more obvious and understandable, specific embodiments of the present invention are described below. Attached Figure Description

[0011] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings.

[0012] Figure 1 This is a schematic diagram of the structure of an automatic cleaning device for alkali exhaust in the fabrication process according to the present invention.

[0013] Figure 2 for Figure 1 The image shown is a top cross-sectional view of an automatic cleaning device for alkali exhaust in a textile processing plant. Detailed Implementation

[0014] Exemplary embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0015] A squeegee device for screen printing capable of self-adjusting level is described in detail below. The contents not described in detail in the embodiments of the present application belong to the prior art known to those skilled in the art. The embodiments of the present application not specified under specific conditions are performed under the conventional conditions in the art or the conditions recommended by the manufacturer.

[0016] Referring to Figure 1 With Figure 2 The utility model discloses a wafering alkali exhaust automatic cleaning device, including: exhaust duct 11, install a support in the length direction of perpendicular to exhaust duct 11, the support is formed by the intersection of horizontal part 13 and vertical part 14 Dingzixing, the position of intersection is located in the central of exhaust duct 11, set up a 360 degree rotary shower head 31 on the support the position of intersection, set up hot water inlet pipe 41 on the horizontal part 13, the rotary shower head 31 is connected hot water inlet pipe 41, along the length direction of exhaust duct 11 bottom is connected to waste water pipe 21.

[0017] As a specific embodiment, the 360 degree rotary shower head 31 is connected with the hot water inlet pipe 41 by thread connection or buckle connection.

[0018] As a specific embodiment, it further includes a water pump 43, which is arranged at the connection between the hot water inlet pipe 41 and the exhaust duct 11, and is configured to control the spraying speed of the 360 degree rotary shower head 31.

[0019] As a specific embodiment, a plurality of exhaust holes (not shown) are distributed on the exhaust duct.

[0020] In the exhaust duct of the utility model, a hot water pipe is connected, fixed in the middle of the exhaust duct, and a rotatable shower head is installed. When water flows out, it will automatically rotate and uniformly spray onto the entire inner wall. NaOH and related reaction products are easily dissolved in water by forming salt crystals in the exhaust duct. The exhaust duct is connected to the waste water pipe at the bottom, preferably, a pneumatic valve is installed in the middle. When cleaning, the pneumatic valve is opened, and the waste liquid generated in the exhaust duct is discharged. In the program, it can be set to spray regularly.

[0021] Preferably, a valve is installed in the middle of the waste water pipe to prevent the exhaust capacity from decreasing.

[0022] The utility model discloses, has following outstanding advantages: simple structure, including: exhaust duct, install a support in the length direction perpendicular to the exhaust duct, the support is formed by the intersection of horizontal part and vertical part and forms the T-shaped, the position of intersection is located the central part of exhaust duct, set up a 360 degree rotary shower head on the position of intersection on the support, set up hot water inlet pipe on the horizontal part, the rotary shower head is connected the hot water inlet pipe, along the length direction of exhaust duct bottom connection waste water pipeline.

[0023] It is to be understood that the present application is not limited to the particular configurations and processes described above and illustrated in the drawings. For simplicity, detailed descriptions of known methods are omitted. In the above embodiments, several specific steps are described and illustrated as examples. However, the method processes of the present application are not limited to the specific steps described and illustrated, and one skilled in the art can make various changes, modifications and additions, or change the order of the steps, after understanding the spirit of the present application.

Claims

1. A device for automatically cleaning the alkali exhaust air of a texturing process, characterized in that it comprises: The application relates to a ventilation duct, comprising: a support installed perpendicularly to the length direction of the ventilation duct, the support being in the shape of a T formed by the intersection of a horizontal part and a vertical part, the intersection being located in the center of the ventilation duct, a 360-degree rotary spray head being arranged at the intersection on the support, a hot water inlet pipe being arranged on the horizontal part, the rotary spray head being connected to the hot water inlet pipe, and a waste water pipe being connected to the bottom of the ventilation duct along the length direction of the ventilation duct. The 360-degree rotary spray head is connected to the hot water inlet pipe through screw connection or buckle connection.

2. The automatic cleaning device for etching alkali exhaust air according to claim 1, wherein The application further comprises a water pump arranged at the connection between the hot water inlet pipe and the ventilation duct, the water pump being configured to control the spraying speed of the 360-degree rotary spray head.

3. The automatic cleaning device for etching alkali exhaust air according to claim 1, wherein A plurality of air extraction holes are distributed on the ventilation duct.

4. The automatic cleaning device for etching alkali exhaust air according to claim 1, wherein ​